Permuurahaishapon valmistaminen putkireaktorissa

Työn tavoitteena oli suunnitella ja mitoittaa permuurahaishapon valmistukseen käytettävä putkireaktori. Reaktorin kapasiteetiksi asetettiin 100 kg/h puhdasta tuotetta. Permuurahaishappo on hyvin herkkä reagoimaan ja voi konsentroituina pitoisuuksina räjähtää huoneenlämmössäkin spontaanisti. Tästä syystä suunnittelun lähtökohdaksi asetettiin 10 % konversio, jolloin permuurahaishapon osuudeksi tuotevirrasta saadaan noin 6 p-%. Reaktorin viipymäajaksi määritettiin 680 sekuntia. Reaktoriputken sisähalkaisijaksi määritettiin ISO-standardin DN 40 mukainen halkaisija. Putken sisäpinnan pinnoitteeksi valittiin polytetrafluorieteeni ja pinnoitteen paksuudeksi 0,127 mm. Reaktorin tilavuudeksi laskettiin 0,25 m3, jolloin reaktioputken pituudeksi saatiin 170 metriä. Reaktio-olosuhteiden homogenisoimiseksi poikkileikkauksen alalla laskettiin tarvittavien staattisten sekoittimien määrä. Sekoitintyypiksi valittiin Sulzerin SMV-malli, joita tarvitaan yhteensä 531 elementtiä. Työssä tarkasteltiin myös putkireaktorin lämmönsiirtoa.

Synthesis of percarboxylic acids in microreactor

Percarboxylic acids are commonly used as disinfection and bleaching agents in textile, paper, and fine chemical industries. All of these applications are based on the oxidative potential of these compounds. In spite of high interest in these chemicals, they are unstable and explosive chemicals, which increase the risk of synthesis processes and transportation. Therefore, the safety criteria in the production process should be considered. Microreactors represent a technology that efficiently utilizes safety advantages resulting from small scale. Therefore, microreactor technology was used in the synthesis of peracetic acid and performic acid. These percarboxylic acids were produced at different temperatures, residence times and catalyst i.e. sulfuric acid concentrations. Both synthesis reactions seemed to be rather fast because with performic acid equilibrium was reached in 4 min at 313 K and with peracetic acid in 10 min at 343 K. In addition, the experimental results were used to study the kinetics of the formation of performic acid and peracetic acid. The advantages of the microreactors in this study were the efficient temperature control even in very exothermic reaction and good mixing due to the short diffusion distances. Therefore, reaction rates were determined with high accuracy. Three different models were considered in order to estimate the kinetic parameters such as reaction rate constants and activation energies. From these three models, the laminar flow model with radial velocity distribution gave most precise parameters. However, sulfuric acid creates many drawbacks in this synthesis process. Therefore, a ´´greener´´ way to use heterogeneous catalyst in the synthesis of performic acid in microreactor was studied. The cation exchange resin, Dowex 50 Wx8, presented very high activity and a long life time in this reaction. In the presence of this catalyst, the equilibrium was reached in 120 second at 313 K which indicates a rather fast reaction. In addition, the safety advantages of microreactors were investigated in this study. Four different conventional methods were used. Production of peracetic acid was used as a test case, and the safety of one conventional batch process was compared with an on-site continuous microprocess. It was found that the conventional methods for the analysis of process safety might not be reliable and adequate for radically novel technology, such as microreactors. This is understandable because the conventional methods are partly based on experience, which is very limited in connection with totally novel technology. Therefore, one checklist-based method was developed to study the safety of intensified and novel processes at the early stage of process development. The checklist was formulated using the concept of layers of protection for a chemical process. The traditional and three intensified processes of hydrogen peroxide synthesis were selected as test cases. With these real cases, it was shown that several positive and negative effects on safety can be detected in process intensification. The general claim that safety is always improved by process intensification was questioned.

Permuurahaishapon valmistaminen mikroreaktorissa

Kandidaatintyön teoriaosassa perehdytään mikroreaktoreihin sekä niiden etuihin ja haasteisiin. Lisäksi esitellään lyhyesti, kuinka sekoitus näissä reaktoreissa voidaan järjestää erilaisten sekoituselementtien avulla sekä uusien ainetta lisäävien valmistusmenetelmien tarjoamat mahdollisuudet reaktorien valmistukselle. Mikroreaktorien edut liittyvät pääasiassa prosessin helpompaan hallittavuuteen, mikä johtaa mm. turvallisuuden lisääntymiseen ja energiasäästöihin. Lisäksi esitellään kokeellisessa osassa lähtöaineina käytettävät vetyperoksidi ja muurahaishappo, sekä tuotteena syntyvä permuurahaishappo ja sen käyttökohteita. Permuurahaishappoa käytetään mm. desinfiointiaineiden yhtenä komponenttina. Sitä voidaan käyttää myös paperikoneen vesikierron bakteerien tappamiseen. Epästabiiliutensa vuoksi permuurahaishappo voi räjähtää jopa huoneenlämmössä, mikä aiheuttaa merkittävän riskin sen varastoinnille ja kuljetukselle. Tästä syystä työssä tutkittu menetelmä permuurahaishapon valmistamiseksi mikroreaktorissa tarjoaa hyvän vaihtoehdon permuurahaishapon tuottamiseksi suoraan tarpeeseen. Kokeellisessa osassa permuurahaishappoa valmistettiin muurahaishaposta ja vetyperoksidista käyttäen rikkihappoa katalyyttinä reaktion nopeuttamiseksi. Lämpötilan ja viipymäajan vaikutusta tutkittiin permuurahaishapon muodostumiseen. Molempien nosto vaikutti edullisesti permuurahaishapon saantoon, mutta lämpötilan nosto lisää samalla räjähdysriskiä. Mikroreaktorissa lämpötilan nosto on kuitenkin suhteessa turvallisempaa makroreaktoriin verrattuna.

Tartrate-Resistant Acid Phosphatase 5b: a Serum Marker of Bone Resorption

Bone is a physiologically dynamic tissue being constantly regenerated throughout life as a consequence of bone turnover by bone-resorbing osteoclasts and bone-forming osteoblasts. In certain bone diseases, such as osteoporosis, the imbalance in bone turnover leads to bone loss and increased fracture risk. Measurement of bone mineral density (BMD) predicts the risk of fracture, but also biochemical markers of bone metabolism have been suggested to be suitable for prediction of fractures and monitoring the efficacy of antiresorptive treatment. Tartrate-resistant acid phosphatase 5b (TRACP 5b) is an enzyme released from osteoclasts into the circulation, from where it can be detected kinetically or immunologically. Conventional assays for serum total TRACP were spectrophotometric and suffered from interference by other acid phosphatases and non-osteoclastic TRACP 5a isoform. Our aim was to develop novel immunoassays for osteoclastic TRACP 5b. Serum TRACP 5b levels were elevated in individuals with high bone turnover, such as children, postmenopausal women, patients with osteoporosis, Paget’s disease and breast cancer patients with bone metastases. As expected, hormone replacement therapy (HRT) in postmenopausal women decreased the levels of serum TRACP 5b. Surprisingly, the highest TRACP 5b levels were observed in individuals with rare autosomal dominant osteopetrosis type II (ADO2), which is characterized by high BMD and fracture risk with simultaneously elevated levels of deficient osteoclasts. In ADO2 patients, elevated levels of serum TRACP 5b were associated with high fracture frequency. It is likely that serum TRACP 5b reflects the number of inactive osteoclasts in ADO2. Similar results supporting the hypothesis that TRACP 5b would reflect the number of osteoclasts instead of their activity were observed with cultured osteoclasts and in animal models. Novel TRACP 5b immunoassays may prove to be of value either as independent or combinatory tools with other bone metabolic markers and BMD measurements in clinical practice and bone research.

Classification of acid sulphate soils of Finland according to Soil Taxonomy and the FAO/Unesco legend

Selostus: Suomen happamien sulfaattimaiden kansainvälinen luokittelu

The biotechnology of lactic acid bacteria with emphasis on applications in food safety and human health

Selostus: Terveyttä ja ruoan turvallisuutta edistävät maitohappobakteerien biotekniset sovellukset

Contribution of modern biotechnology of lactic acid bacteria to development of health-promoting foods

Selostus: Terveysvaikutteisten elintarvikkeiden tuottamista edesauttavat maitohappobakteerien molekyyligeneettiset tutkimukset

Effect of anionic salts in concentrate mixture on some blood and urine minerals, acid-base balance and feed intake of dry pregnant cows on grass silage based feeding with high calcium intake

Selostus: Kationi-anionitasapaino ummessaolevien lypsylehmien säilörehuruokinnassa kalsiumin saannin ollessa runsas

Effect of anionic salts in concentrate mixture and calcium intake on some blood and urine minerals, acid-base balance and feed intake of dry pregnant cows on grass silage based feeding

Selostus: Kationi-anionitasapaino ja kalsiumin saanti ummessaolevien lypsylehmien säilörehuruokinnassa

Effect of anionic salts in concentrate mixture and magnesium intake on some blood and urine minerals and acid-base balance of dry pregnant cows on grass silage based feeding

Selostus: Kationi-anionitasapaino ja magnesiumin saanti ummessaolevien lypsylehmien säilörehuruokinnassa

Use of inoculated lactic acid bacteria in fermenting sour cabbage

Selostus: Maitohappobakteerien hyödyntäminen hapankaalin fermentoinnissa

Changes in the contents of kaempherol, quercetin and L-ascorbic acid in sea buckthorn berries during maturation

Selostus: Tyrnin marjojen kamferoli-, kversetiini- ja L-askorbiinihappopitoisuuksien muutokset kypsymisen aikana

Phosphorus in Finnish soils in the 1900s with particular reference to the acid ammonium acetate soil test

Selostus: Suomen maaperän fosforin tutkiminen 1900-luvulla ja viljavuustutkimuksen kehittäminen

Apparent ileal amino acid digestibility and the nutritive value of the triticale cultivars Moreno and Ulrika for growing-finishing pigs

Selostus: Ruisvehnälajikkeiden Ulrika ja Moreno rehuarvo lihasikojen ruokinnassa