996 resultados para Bayer process


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Estudos realizados no resíduo do processo Bayer, lama vermelha, para reciclagem desse material têm sido intensificados por suas características físico-químicas. O resíduo é constituído por inúmeros óxidos, destes se destaca o óxido de ferro em teores acima de 30% em peso e óxido de titânio em concentrações acima de 5% em peso. Este trabalho estuda a possibilidade de extrair óxido de ferro, objetivando a concentração de compostos de titânio. A extração foi realizada através do processo de calcinação da lama vermelha a 900°C seguida de lixiviação ácida com concentração de H2SO4 a 20% e 30% em volume a 60°C, 80°C e 90°C, com retirada de uma alíquota a cada 30 minutos. Durante o processo de lixiviação, foi observada extração intensa dos compostos de ferro, resultando no aumento da concentração de titânio na lama vermelha, verificado em todos os experimentos, com destaque para os que foram realizados a 90°C e H2SO4 a 30% em v/v, onde houve extração de 95% de ferro e concentração de até 14% de titânio considerando o balanço de massa global. Diante dos dados obtidos, a lama vermelha torna-se um material interessante para ser utilizado como fonte alternativa para obtenção de minerais de titânio, os quais são encontrados na natureza com um percentual em torno de 8%.

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A grande quantidade de resíduos sólidos, oriundos da indústria de mineração e metalurgia, constitui um sério problema sócio-ambiental. As características físicoquímicas destes resíduos despertam grande interesse para outras indústrias. A indústria cerâmica pode ser uma interessante consumidora da maioria deste material, para suprir a grande escassez das reservas de matérias-primas atual. Neste contexto, este trabalho mostra os estudos realizados para a reciclagem da lama vermelha, como matéria-prima na produção de agregado sintético, visando à construção civil. A lama vermelha, principal rejeito industrial da fabricação de alumina, mostrou-se um insumo de grande interesse na fabricação de diferentes tipos de agregado para ser utilizado na produção de concreto, para a construção civil. Pelas suas características físico-químicas e a grande quantidade que é produzida anualmente (cerca de 10.000.000 t em duas fábricas, só no Norte do Brasil). Estudos realizados neste trabalho mostram a possibilidade de fabricação de agregados, com diferentes propriedades e possibilidades de aplicação, na indústria da construção civil. Estas propriedades dependem do controle de parâmetros, como o teor de sílica livre e argila, a granulometria e a temperatura de sinterização. Tais variáveis permitem controlar perfeitamente a formação de fase vítrea que é a responsável pelas propriedades dos agregados como: porosidade, resistência mecânica e densidade. Este material pode ser utilizado em concreto convencional ou em concretos especiais, para atender a demanda da construção civil.

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Red mud is the principal residue of the alumina (Al2O3) industry. Generated during the Bayer process, it is characterized by strong alkalinity and ion exchange. Iron oxides are the principal component (30 to 60%). Annually millions of tons of red mud are generated in the world. Red mud disposal is responsible for a large part of the cost of alumina production. On the other hand, textile industry wastewaters containing dyes have a great impact on the environment and on human health. In this paper the possibility of applying red mud for the removal of dyes was investigated by two processes: adsorption and degradation by the Fenton reagent.

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Wastes and side streams in the mining industry and different anthropogenic wastes often contain valuable metals in such concentrations their recovery may be economically viable. These raw materials are collectively called secondary raw materials. The recovery of metals from these materials is also environmentally favorable, since many of the metals, for example heavy metals, are hazardous to the environment. This has been noticed in legislative bodies, and strict regulations for handling both mining and anthropogenic wastes have been developed, mainly in the last decade. In the mining and metallurgy industry, important secondary raw materials include, for example, steelmaking dusts (recoverable metals e.g. Zn and Mo), zinc plant residues (Ag, Au, Ga, Ge, In) and waste slurry from Bayer process alumina production (Ga, REE, Ti, V). From anthropogenic wastes, waste electrical and electronic equipment (WEEE), among them LCD screens and fluorescent lamps, are clearly the most important from a metals recovery point of view. Metals that are commonly recovered from WEEE include, for example, Ag, Au, Cu, Pd and Pt. In LCD screens indium, and in fluorescent lamps, REEs, are possible target metals. Hydrometallurgical processing routes are highly suitable for the treatment of complex and/or low grade raw materials, as secondary raw materials often are. These solid or liquid raw materials often contain large amounts of base metals, for example. Thus, in order to recover valuable metals, with small concentrations, highly selective separation methods, such as hydrometallurgical routes, are needed. In addition, hydrometallurgical processes are also seen as more environmental friendly, and they have lower energy consumption, when compared to pyrometallurgical processes. In this thesis, solvent extraction and ion exchange are the most important hydrometallurgical separation methods studied. Solvent extraction is a mainstream unit operation in the metallurgical industry for all kinds of metals, but for ion exchange, practical applications are not as widespread. However, ion exchange is known to be particularly suitable for dilute feed solutions and complex separation tasks, which makes it a viable option, especially for processing secondary raw materials. Recovering valuable metals was studied with five different raw materials, which included liquid and solid side streams from metallurgical industries and WEEE. Recovery of high purity (99.7%) In, from LCD screens, was achieved by leaching with H2SO4, extracting In and Sn to D2EHPA, and selectively stripping In to HCl. In was also concentrated in the solvent extraction stage from 44 mg/L to 6.5 g/L. Ge was recovered as a side product from two different base metal process liquors with Nmethylglucamine functional chelating ion exchange resin (IRA-743). Based on equilibrium and dynamic modeling, a mechanism for this moderately complex adsorption process was suggested. Eu and Y were leached with high yields (91 and 83%) by 2 M H2SO4 from a fluorescent lamp precipitate of waste treatment plant. The waste also contained significant amounts of other REEs such as Gd and Tb, but these were not leached with common mineral acids in ambient conditions. Zn was selectively leached over Fe from steelmaking dusts with a controlled acidic leaching method, in which the pH did not go below, but was held close as possible to, 3. Mo was also present in the other studied dust, and was leached with pure water more effectively than with the acidic methods. Good yield and selectivity in the solvent extraction of Zn was achieved by D2EHPA. However, Fe needs to be eliminated in advance, either by the controlled leaching method or, for example, by precipitation. 100% Pure Mo/Cr product was achieved with quaternary ammonium salt (Aliquat 336) directly from the water leachate, without pH adjustment (pH 13.7). A Mo/Cr mixture was also obtained from H2SO4 leachates with hydroxyoxime LIX 84-I and trioctylamine (TOA), but the purities were 70% at most. However with Aliquat 336, again an over 99% pure mixture was obtained. High selectivity for Mo over Cr was not achieved with any of the studied reagents. Ag-NaCl solution was purified from divalent impurity metals by aminomethylphosphonium functional Lewatit TP-260 ion exchange resin. A novel preconditioning method, named controlled partial neutralization, with conjugate bases of weak organic acids, was used to control the pH in the column to avoid capacity losses or precipitations. Counter-current SMB was shown to be a better process configuration than either batch column operation or the cross-current operation conventionally used in the metallurgical industry. The raw materials used in this thesis were also evaluated from an economic point of view, and the precipitate from a waste fluorescent lamp treatment process was clearly shown to be the most promising.

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A produção de alumina pelo processo Bayer produz de 1 a 3 toneladas de resíduo por tonelada de alumínio. Esse resíduo é denominado lama vermelha, composto de minerais não solúveis em hidróxido de sódio concentrado, como hematita e outros óxidos férreos, quartzo e óxidos de titânio. A lama vermelha possui em sua composição variados teores de NaOH, dependendo especificamente da planta industrial utilizada. A proposta desse trabalho é avaliar o processo de absorção de gases provenientes de uma caldeira em contracorrente com uma suspensão de lama vermelha a 27%, em torre spray e em torre de recheio estruturado. Foram realizados experimentos variando-se o tipo de torre de absorção, temperatura da fase líquida e teor de sólidos na fase líquida para avaliar a redução do teor dos gases de combustão na saída da torre de absorção e a variação do pH de acordo com o tempo de operação, para que fosse possível identificar o tempo necessário para que ocorra a neutralização da lama vermelha, bem como a redução no teor de dióxido de carbono, para isso foram realizadas medições dos teores de gases na entrada e na saída da torre de recheio estruturado, bem como medições de temperatura e pH. A absorção de CO2 presente no gás de combustão pela suspensão de lama vermelha se dá pelo processo da carbonatação, no qual o gás reage com o NaOH presente na lama vermelha, sendo a água o catalisador. Os resultados obtidos após os experimentos foram satisfatórios, e concluiu-se que o processo realizado nas torres de absorção é eficiente para a diminuição do pH da lama vermelha e a redução do teor de CO2 liberado para a atmosfera, promovendo um ganho duplo para o meio ambiente.

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Red mud (RM) is a mineral waste, residue of the Bayer process used to obtain alumina from bauxite. While the exploration of rolled pebble damages the environment and is much more controlled by the government, the huge RM disposal areas do not stop increasing and polluting soil, rivers and groundwater sources in Amazon. In this work, the material mixtures used to produce coarse aggregates presented up to 80% of RM, 30% of metakaolin and 30% of active silica as recycled waste. Several tests were carried out to determine the aggregates physical properties and to evaluate the mechanical performance of the concretes with the new aggregates, including hydraulic abrasion strength, and the results were compared to the reference ones, i.e. rolled pebble concretes. Additionally, the sintering process neutralizes any toxic substance as occur in some RM products like tiles and bricks, and these results have encouraged an industrial or semi-industrial production of RM aggregates for concretes.

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Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

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Universidade Estadual de Campinas. Faculdade de Educação Física

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General note: Title and date provided by Bettye Lane.

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Systemic lupus erythematosus is an autoimmune disease that causes many psychological repercussions that have been studied through qualitative research. These are considered relevant, since they reveal the amplitude experienced by patients. Given this importance, this study aims to map the qualitative production in this theme, derived from studies of experiences of adult patients of both genders and that had used as a tool a semi-structured interview and/or field observations, and had made use of a sampling by a saturation criterion to determine the number of participants in each study. The survey was conducted in Pubmed, Lilacs, Psycinfo e Cochrane databases, searching productions in English and Portuguese idioms published between January 2005 and June 2012. The 19 revised papers that have dealt with patients in the acute phase of the disease showed themes that were categorized into eight topics that contemplated the experienced process at various stages, from the onset of the disease, extending through the knowledge of the diagnosis and the understanding of the manifestations of the disease, drug treatment and general care, evolution and prognosis. The collected papers also point to the difficulty of understanding, of the patients, on what consists the remission phase, revealing also that this is a clinical stage underexplored by psychological studies.

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PURPOSE: To investigate the facial symmetry of rats submitted to experimental mandibular condyle fracture and with protein undernutrition (8% of protein) by means of cephalometric measurements. METHODS: Forty-five adult Wistar rats were distributed in three groups: fracture group, submitted to condylar fracture with no changes in diet; undernourished fracture group, submitted to hypoproteic diet and condylar fracture; undernourished group, kept until the end of experiment, without condylar fracture. Displaced fractures of the right condyle were induced under general anesthesia. The specimens were submitted to axial radiographic incidence, and cephalometric mensurations were made using a computer system. The values obtained were subjected to statistical analyses among the groups and between the sides in each group. RESULTS: There was significative decrease of the values of serum proteins and albumin in the undernourished fracture group. There was deviation of the median line of the mandible relative to the median line of the maxilla, significative to undernutrition fracture group, as well as asymmetry of the maxilla and mandible, in special in the final period of experiment. CONCLUSION: The mandibular condyle fracture in rats with proteic undernutrition induced an asymmetry of the mandible, also leading to consequences in the maxilla.

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This study evaluated the effect of specimens' design and manufacturing process on microtensile bond strength, internal stress distributions (Finite Element Analysis - FEA) and specimens' integrity by means of Scanning Electron Microscopy (SEM) and Laser Scanning Confocal Microscopy (LCM). Excite was applied to flat enamel surface and a resin composite build-ups were made incrementally with 1-mm increments of Tetric Ceram. Teeth were cut using a diamond disc or a diamond wire, obtaining 0.8 mm² stick-shaped specimens, or were shaped with a Micro Specimen Former, obtaining dumbbell-shaped specimens (n = 10). Samples were randomly selected for SEM and LCM analysis. Remaining samples underwent microtensile test, and results were analyzed with ANOVA and Tukey test. FEA dumbbell-shaped model resulted in a more homogeneous stress distribution. Nonetheless, they failed under lower bond strengths (21.83 ± 5.44 MPa)c than stick-shaped specimens (sectioned with wire: 42.93 ± 4.77 MPaª; sectioned with disc: 36.62 ± 3.63 MPa b), due to geometric irregularities related to manufacturing process, as noted in microscopic analyzes. It could be concluded that stick-shaped, nontrimmed specimens, sectioned with diamond wire, are preferred for enamel specimens as they can be prepared in a less destructive, easier, and more precise way.