Melhoria e automação de linhas de montagem

Hoje em dia, e com os avanços tecnológicos a surgirem de forma constante, existem novas áreas que têm de ser consideradas com um foco importante por parte de todas as organizações, sendo uma delas a robótica industrial. Motivada em aumentar o seu output, as condições de trabalho para os seus colaboradores, bem como todas as condições de organização da logística interna, a Grohe Portugal, mais especificamente o departamento da montagem, achou relevante fazer um estudo de métodos e tempos, calculando os ganhos potenciais de aumento de output com introdução de robótica nas linhas dos cartuchos. Os objetivos principais seriam então, fazer uma restruturação de todo o layout dessas linhas, tendo como foco automatizar alguma(s) operação(ões), conseguindo assim uma melhoria significativa do output dessas linhas com o menor payback possível. Posto isto, esta dissertação pretende apresentar o trabalho desenvolvido junto da Grohe Portugal, que teve como objetivo fazer os estudos e a automatização de linhas de montagem de cartuchos, bem como melhorar algumas linhas de montagem tendo em conta fatores ergonómicos. Relativamente à automatização da linha dos cartuchos, foi importante estudar todos os seguintes aspetos:  utilização de unidades robóticas;  ergonomia;  ganhos de produtividade;  automatizar ou semi-automatizar operações;  simplificar processos de montagem;  simplificar setups;  solicitar orçamentos;  elaborar caderno de encargos. Para a realização deste projeto, o trabalho desenvolvido foi decomposto em várias etapas, entre as quais se destacam:  análise e estudo dos métodos e sequências de montagem;  levantamento de todos os componentes e operações de montagem até à obtenção do cartucho final;  estudo de tempos de todas essas operações de montagem;  caraterização de um novo layout para as linhas com a introdução de unidades robóticas, tanto quanto possível, mais adequadas;  elaboração de caderno de encargos para ser enviado a empresas, para estas poderem apresentar uma orçamentação, bem como indicar as unidades robóticas mais adequadas para as tarefas pretendidas;  automatização da linha dos cartuchos. Relativamente ao projeto de novas linhas de montagem tendo em conta fatores ergonómicos, de forma a melhorar os sistemas de abastecimento e as condições de trabalho por parte dos operadores, foram postos em prática diferentes passos, nomeadamente:  identificação de todos os processos de montagem realizados pelos operadores na linha a melhorar;  estudo e definição da disposição dos componentes na nova linha, bem como a sua forma de abastecimento;  projeto da nova linha de montagem em 3D com recurso ao software SolidWorks;  realização prática da linha, acompanhando e ajudando a equipa da ferramentaria. O balanço final do trabalho foi bastante positivo, tanto na automatização das linhas de montagem dos cartuchos, em que todo o seu estudo foi alcançado com sucesso, como no melhoramento ergonómico das linhas de montagem, tendo-se alcançado melhorias em alguns índices de qualidade, tempos de abastecimento, organização das linhas, e nas condições de iluminação, resultando essas melhorias numa avaliação positiva por parte dos colaboradores que nelas trabalham todos os dias.

Melhoria do desempenho no processo de tecelagem

Dissertação de mestrado em Engenharia Industrial

Redefinición del interfaz del Centro de Tráfico Centralizado (CTC) de una explotación ferroviaria

En aquest projecte, es mira de reflectir la necessitat d'utilitzar l'enginyeria i la facilitat d'ús per millorar els sistemes de control en temps real que es fan servir avui dia per a controlar processos crítics.

In situ fast ellipsometric analysis of repetitive surface phenomena

We present an ellipsometric technique and ellipsometric analysis of repetitive phenomena, based on the experimental arrangement of conventional phase modulated ellipsometers (PME) c onceived to study fast surface phenomena in repetitive processes such as periodic and triggered experiments. Phase modulated ellipsometry is a highly sensitive surface characterization technique that is widely used in the real-time study of several processes such as thin film deposition and etching. However, fast transient phenomena cannot be analyzed with this technique because precision requirements limit the data acquisition rate to about 25 Hz. The presented new ellipsometric method allows the study of fast transient phenomena in repetitive processes with a time resolution that is mainly limited by the data acquisition system. As an example, we apply this new method to the study of surface changes during plasma enhanced chemical vapor deposition of amorphous silicon in a modulated radio frequency discharge of SiH4. This study has revealed the evolution of the optical parameters of the film on the millisecond scale during the plasma on and off periods. The presented ellipsometric method extends the capabilities of PME arrangements and permits the analysis of fast surface phenomena that conventional PME cannot achieve.

Työntutkijan vaikutus maastotallentimella mitatun aikatutkimuksen mittaustarkkuuteen hakkuukonesimulaattorihakkuussa

Selostus artikkelista: The accurary of manually recorded time study data for harvester operation shown via simulator screen. Silva Fennica 42 (2008) : 1, s. 63-72.

Pencil grip : a descriptive model and four empirical studies

Previous studies on pencil grip have typically dealt with the developmental aspects in young children while handwriting research is mainly concerned with speed and legibility. Studies linking these areas are few. Evaluation of the existing pencil grip studies is hampered by methodological inconsistencies. The operational definitions of pencil grip arerational but tend to be oversimplified while detailed descriptors tend to be impractical due to their multiplicity. The present study introduces a descriptive two-dimensional model for the categorisation of pencil grip suitable for research applications in a classroom setting. The model is used in four empirical studies of children during the first six years of writing instruction. Study 1 describes the pencil grips observed in a large group of pupils in Finland (n = 504). The results indicate that in Finland the majority of grips resemble the traditional dynamic tripod grip. Significant genderrelated differences in pencil grip were observed. Study 2 is a longitudinal exploration of grip stability vs. change (n = 117). Both expected and unexpected changes were observed in about 25 per cent of the children's grips over four years. A new finding emerged using the present model for categorisation: whereas pencil grips would change, either in terms of ease of grip manipulation or grip configuration, no instances were found where a grip would have changed concurrently on both dimensions. Study 3 is a cross-cultural comparison of grips observed in Finland and the USA (n = 793). The distribution of the pencil grips observed in the American pupils was significantly different from those found in Finland. The cross-cultural disparity is most likely related to the differences in the onset of writing instruction. The differences between the boys' and girls' grips in the American group were non-significant.An implication of Studies 2 and 3 is that the initial pencil grip is of foremost importance since pencil grips are largely stable over time. Study 4 connects the pencil grips to assessment of the mechanics of writing (n = 61). It seems that certain previously not recommended pencil grips might nevertheless be includedamong those accepted since they did not appear to hamper either fluency or legibility.

Lohkovalmistuksen läpimenoaikojen tarkastelu ja kehittäminen työntutkimuksen avulla

Tutkimus tehtiin STX Finlandin Turun telakalle osana suurempaa kehitysohjelmaa, joka tähtää läpimenoaikojen lyhentämiseen ja kilpailukyvyn paranemiseen. Työntutkimuksesta saatujen tietojen avulla toimintaa pyritään kehittämään tuottavammaksi ja läpimenoaikaa lyhyemmäksi. Työssä pyrittiin löytämään valmistusteknillisiä keinoja läpimenoajan lyhentämiseksi käyttäen hyväksi Lean-ajattelutapaa. Mittaustuloksista voidaan nähdä, miten aika jakaantuu lohkonkoonnissa ja mihin aikaa hukataan. Tuloksista huomataan, että lisäarvoa tuottavan työn osuutta työajasta voidaan lisätä. Kasvattamalla jalostavan työn osuutta voidaan tuotannosta tehdä tehokkaampaa ja läpimenoaikaa lyhentää. Tuloksista selviää, minkälaisia Lean-ajattelutavan hukkia työvaiheet sisältävät ja kuinka paljon aikaa niihin kuluu. Tutkimus tehtiin tunnettuja työntutkimuksen keinoja hyväksikäyttäen. Käytössä oli havainnointitutkimus sekä ajankäyttötutkimus. Havainnointitutkimuksen avulla saatiin selville tuotannon epäkohtia. Työntutkimuksen avulla selvisi myös, ettei mekanisointien käyttö hitsauksessa ole riittävällä tasolla. Suuri osa hitsauksesta tehdään manuaalisesti ilman kuljettimia, jolloin paloaikasuhde pysyy matalana. Tuotannossa esiintyvät virheet jäävät liian usein raportoimatta. Tutkimuksessa on esitetty toimintamalli tuotannon epäkohtien raportoinnin toteutukselle. Johtopäätöksinä syntyi kehitysideoita lohkovalmistuksen tehostamiseksi. Tutkimuksen avulla luotiin pohja työntutkimuksen uudelleenkäynnistämiselle. Luotuja työntutkimuskaavioita voidaan käyttää tulevissa työntutkimuksissa. Johtopäätöksinä syntyi kehitysideoita lohkovalmistuksen tehostamiseksi. Menetelmien avulla lohkovalmistuksen läpimenoaikaa saadaan tehostettua.

Global Spare Parts Supply Chain Analysis

In today’s global industrial service business, markets are dynamic and finding new ways of value creation towards customers has become more and more challenging. Customer orientation is needed because of the demanding after-sales business which is both quickly changing and stochastic in nature. In after-sales business customers require fast and reliable service for their spare part needs. This thesis objective is to clarify this challenging after-sales business environment and find ways to increase customer satisfaction via balanced measurement system which will help to find possible targets to reduce order cycle times in a large metal and mineral company Outotec (Filters)’ Spare Part Supply business line. In case study, internal documents and data and numerical calculations together with qualitative interviews with different persons in key roles of Spare Part Supply organizations are used to analyze the performance of different processes from the spare parts delivery function. The chosen performance measurement tool is Balanced Scorecard which is slightly modified to suit the lead time study from customer’s perspective better. Findings show that many different processes in spare parts supply are facing different kind of challenges in achieving the lead time levels wanted and that these processes’ problems seem to accumulate. Findings also show that putting effort in supply side challenges and information flows visibility should give the best results.

Inhibitory effect of the essential oil from Cinnamomum zeylanicum Blume leaves on some food-related bacteria

Cinnamomum zeylanicum Blume, Lauraceae, has long been known for having many biological properties. This study aimed to identify the constituents of the essential oil from C. zeylanicum leaves using GC-MS and to assess its inhibitory effect on Salmonella enterica, Escherichia coli, Staphylococcus aureus, and Pseudomonas aeruginosa based on MIC and MBC determination and kill-time study. Eugenol (73.27%) was the most prevalent compound in the essential oil followed by trans-β-cariophyllene (5.38%), linalool (3.31%), and alcohol cinamic acetate (2.53%). The results showed an interesting antibacterial activity of the oil with MIC ranging from 1.25 to 10 µL.mL-1. MBC values were in the range of 20 - 80 µL.mL-1. A concentration of 10 and 40 µL.mL-1 of the essential oil caused a fast and steady decrease in viable cell count (2 to 5 log cycles) of all assayed strains along 24 hours. A concentration of 40 µL.mL-1 of the oil provided a total elimination of the initial inocula of S. aureus after 2 hours. These results show the possibility of regarding the essential oil from C. zeylanicum leaves as alternative sources of antimicrobial compounds to be applied in food conservation systems.

Legal Control of Fishing Industry in Kerala

This work is a study on ‘Legal Control of Fishing Industry in Kerala.Fishery and Fishery-related legislations are sought to be examined in the light of scientific opinion and judicial decisionsThis work is divided into five Part.The thrust of time Study is on the success of legislative measures in attempting to achieve socio-economic justice for the fishermen community.Fishing is more an avocation than an industry. It is basically the avocation of the artisanal or traditional fishermen who depend on it for their livelihood. As an ‘industry’, it is a generator of employment, income and wealth.The modern tendency in national legislations is to integrate legal proivisions relating to EEZ fisheries into the general fisheries legislation.Chartered fishing was introduced by the Central Government during 1977-78 to establish the abundance and distribution of fishery resources in Indian EEZ, for transfer of technology and for related purposes.Going by the provisions of Articles 61 and 62 of the U.N. Convention on the Law of the Sea, 1982, foreign fishing need be permitted in our EEZ area only if there is any surplus left after meeting our national requirements.Conservation of the renewable fishery resources should start with identification of the species, their habitats, feeding and breeding patterns, their classification and characteristics. Fishing patterns and their impact on different species and areas require to be examined and investigated.the Central Government, that the Kerala Marine Fishing Regulation Act, 1980 was passed.our traditional fishermen that our Governments in power in Kerala resorted to the appointment of Commissions after Commissions to enquire into the problems of resource management and conservation of the resources. The implementation of the recommendations of these Commissions is the need of the times.General infrastructure has increased to a certain extent in the fishery villages; but it is more the result of the development efforts of the State rather than due to increase in earnings from fishing. Fisherwomen ar e still unable to enjoy the status and role expected of them in the society and the family.Around 120 million people around the tuorld are economically dependent on fisheries. In developing countries like India, small-scale fishers are also the primary suppliers of fish, particularly for local consumption. A most important role of the fisheries sector is as a source of domestically produced food. Fish, as a food item, is a nutrient and it has great medicinal value.Consumers in our country face a dramatic rise in fish prices as our ‘fishing industry’ is linked with lucrative markets in industrial countries. Autonomy of States should be attempted to be maintained to the extent possible with the help and co-operation of the Centre. Regional co-operation of the coastal states interse and with the Centre should be attempted to be achieved under the leadership of the Centre in matters of regional concern. At time national level, a ifisheries management policy and plan should be framed in conformity with the national economic policies and plans as also keeping pace with the local and regional needs and priorities. Any such policy, plan and legislation should strive to achieve sustainability of the resources as well as support to the subsistence sector.

Congestión en el servicio de urgencias ¿retrasa la primera dosis de antibiótico o analgésico?

Introducción: Colombia no tiene estudios que muestren el efecto de la congestión en urgencias sobre la oportunidad de tratamiento. El propósito del estudio fue evaluar este efecto en un servicio de urgencias en Bogotá sobre la oportunidad de la primera dosis de antibiótico y/o de analgésico; además de determinar el porcentaje de pacientes que abandonaron urgencias sin valoración. Método: Se planteó un estudio de tiempo al evento, con metodología de análisis de sobrevida, para determinar si había retardo significativo en la administración de la primera dosis de tratamiento según nivel de ocupación de urgencias del 12 de octubre al 1 de noviembre de 2010. Se midió la proporción de pacientes que abandonan urgencias sin valoración. Resultados: 127 pacientes recibieron antibióticos y 982 analgésicos. Las demoras medianas en la primera dosis fueron 364 y 104 minutos, respectivamente. Analizando las curvas de sobrevida se demostró que no hubo diferencias en la oportunidad de la primera dosis de antibiótico (p=0,3908) ni analgésico (p=0,3924) entre tres niveles de congestión según NEDOCS simultáneamente. La cantidad de personas que se fueron del servicio sin valoración fue de 92 equivalente 2,35%. Discusión: Los tiempos medianos de oportunidad de tratamiento fueron mayores que estándares de calidad y reportes en estudios previos. No se encontró diferencias en el retraso en la administración de antibiótico ni analgésico pero esperamos que este trabajo sea útil para la toma de decisiones, buscando beneficiar a los pacientes que asisten a urgencias con inicio de tratamientos oportunos.

Det är enklare i teorin… Om skolutveckling i praktiken : En fallstudie av ett skolutvecklingsprojekt i en gymnasieskola

This dissertation is a case study dealing with a school development project that took place in an upper secondary school as a result of a merger of two schools with different cultures. The project used a method called “Frirumsmodellen” and was planned to be conducted in three steps. The first was to carry out a cultural analysis in order to map the preconditions to start a school development project. The second was to carry out concrete actions and finally study eventual effects from such activities by doing a second cultural analysis. My role was to be a supervisor in the school development work, but at the same time study how this work was conducted and its impact in the ordinary school day. The dissertation takes its departure in the fact that schools are political governed. The mission of schools is never neutral; it is always an expression of behind laying social forces, ideologies and ideals of the contemporary society. Of this reason, there is a close connection between the macro political level and the micro political level. Another point of departure is the transition from a modern to a post modern society that gives the character to the changes that take place in schools. Steering of schools has partly been treated as a technical implementation problem. Schools contain on going conflicts between different interest groups that, more or less regularly, end up in educational reforms. These reforms generate school development activities in the single school. Undoubtedly, this makes school development to a complex process. At a rather late stage of the study I decided not to fulfil my task to follow the original plan. I instead let the school development project as a model to be in focus. The over all purpose was formulated: How is it possible to understand what happened in the school development project in the Falkgymnasiet and why was it not possible to carry it out as it was said in the project plan? To interpret what took place during the project I did create an interpretation frame of implementation and complexity theory that also made it possible to critically scrutinise the “Frirumsmodellen”. Already in an early stage of the process it was obvious that the “Frirumsmodellen” did not supply any tools to use and it became disconnected from the project. The project in it selves was marginalised and made invisible. The headmaster used the situation to change things she thought were important to develop. As a result, things happened, but most of the involved people did not at first hand connect this to the project. It is, of course, difficult in detail to say what caused what. The complexity theory successively made the hidden patterns revealed, hidden unofficial potentates visible, as well as unpredictable conditions that generated reactions from the personnel in front of a development work. Together this was rather efficient obstacles for not changing this school. I also discuss school development and implementation problems on a general level, for example, the possibility to transform a top-down initiated project to be bottom-up driven and using project as a tool for school development work. It was obvious that headmasters and teachers must be prepared to handle the ideological dimensions of problems schools have to face. Consequently, development work is about making problems visible and to handle these in the intersection point between the intentions of educational policies, pedagogical researchers, school administrators, headmasters, teachers and pupils. The ideological dimension also contains an existential issue. Do I as a teacher share the intentions for the development work? If not, how must I act?

Aumento da produtividade: utilizando a metodologia Six Sigma e Lógica Fuzzy, um estudo de caso em uma empresa do Pólo Industrial de Manaus – PIM

Este trabalho utiliza a metodologia six sigma com o objetivo de aumentar a produtividade da Linha de LCD (Liquid Crystal Display) em uma fábrica do Pólo Industrial de Manaus - PIM e um sistema de inferência fuzzy para mensurar o aumento dessa produtividade, onde foram identificados vários parâmetros baseados na metodologia six sigma. Dentre os quais, conforme grau de relevância dos especialistas deste estudo, pode-se destacar: desperdícios, capacidade produtiva e estudo de tempos. Ressaltando ainda que o sistema proposto seja de grande importância para profissionais e pesquisadores da gestão da produção, os quais desejam resultados que reduzam custos e conseqüentemente aumente os lucros da organização.

Saúde mental no cotidiano da formação em enfermagem: modo-de-ser-docente

Pesquisa qualitativa de abordagem Fenomenológica, que utilizou como referencial teórico-metodológico a filosofia de Martin Heidegger expressa em sua obra Ser e Tempo. Estudo realizado na Faculdade de Enfermagem da Universidade Federal do Pará no segundo semestre de 2013 e teve como objetivo revelar os sentidos e sentimentos que os docentes enfermeiros do segundo e do terceiro semestres do curso de graduação em enfermagem da UFPA expressam sobre a saúde mental no cotidiano de ser docente. Participaram dessa pesquisa nove enfermeiros docentes das atividades curriculares Introdução a Enfermagem (3) Atenção Integral a Saúde da Mulher, Criança e Adolescente (2), Atenção Integral a Saúde do Idoso (2), Processo Educativo I (1) e Exercício Profissional (1). O expresso pelos docentes foi captado por meio da entrevista fenomenológica agendada com cada docente e analisado pela instância ôntica que diz respeito à compreensão vaga e mediana. Cinco Unidades de Significados emergiram: US1 – saúde mental é fenômeno natural que se manifesta na liberdade para o modo de ser e estar com o outro numa relação equilibrada. US2 – a significação da saúde mental como essência das experiências vividas manifestada na possibilidade de acesso às coisas do mundo. US3 – saúde mental revela-se no cotidiano da prática em enfermagem nas diferentes fases da vida numa ocupação simplesmente dada. US4 – saúde mental manifestada no processo de formação como acontecimento secundário. US5 – o modo de ser docente em sua experiência de vida influencia as relações com o outro no processo de formação. O revelado no estudo, por meio do que foi falado, percebido e vivido, expressa que a preocupação com a saúde mental é um acontecimento, no entanto esta não se constitui como possibilidades, ou seja, não há uma ocupação antecipada da saúde mental como conteúdo formal desta ou daquela Atividade Curricular. É possível que o docente em seu modo de ser possa abrir-se ao novo, lançar-se no mundo e promover mudanças no cotidiano da formação de enfermeiros, ocupando-se da saúde mental, pois mesmo sem o conteúdo presente nos planos de ensino há o reconhecimento de sua existência e de sua importância na temporalidade da vida das pessoas.