963 resultados para Unreliable Production Lines


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The aim of this paper is to analyze the knowledge transfer in the production of structural components of two aircraft:Q400 and Global Express of Bombardier Aerospace Company, Querétaro. Bombardier Aerospace is a pioneer company in the aviation sector in Mexico, and the third largest civil aircraft manufacturer. In 2005, Bombardier decided to invest in Mexico, creating Bombardier Aerospace de Mexico S. A. C. V. and transferring production lines from Japan and Toronto to Queretaro. The relocation strategy of both plants aims to reduce modular and general production costs facing other competitors. The relocation has been supported by the State Government funds, through a trust and the creation of Queretaro aerospace cluster. Among various benefits, the State of Queretaro donated seventy-eight acres of land where the Queretaro International Airport (QIA) and a training centre will be built to promote the development of this sector. The interest in this research is to analyze and describe the transfer of knowledge to the production of structural components of both aircraft models, thanks to the results of productivity and internal and external factors which have contributed along with this transfer

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Energy efficiency and renewable energy use are two main priorities leading to industrial sustainability nowadays according to European Steel Technology Platform (ESTP). Modernization efforts can be done by industries to improve energy consumptions of the production lines. These days, steel making industrial applications are energy and emission intensive. It was estimated that over the past years, energy consumption and corresponding CO2 generation has increased steadily reaching approximately 338.15 parts per million in august 2010 [1]. These kinds of facts and statistics have introduced a lot of room for improvement in energy efficiency for industrial applications through modernization and use of renewable energy sources such as solar Photovoltaic Systems (PV).The purpose of this thesis work is to make a preliminary design and simulation of the solar photovoltaic system which would attempt to cover the energy demand of the initial part of the pickling line hydraulic system at the SSAB steel plant. For this purpose, the energy consumptions of this hydraulic system would be studied and evaluated and a general analysis of the hydraulic and control components performance would be done which would yield a proper set of guidelines contributing towards future energy savings. The results of the energy efficiency analysis showed that the initial part of the pickling line hydraulic system worked with a low efficiency of 3.3%. Results of general analysis showed that hydraulic accumulators of 650 liter size should be used by the initial part pickling line system in combination with a one pump delivery of 100 l/min. Based on this, one PV system can deliver energy to an AC motor-pump set covering 17.6% of total energy and another PV system can supply a DC hydraulic pump substituting 26.7% of the demand. The first system used 290 m2 area of the roof and was sized as 40 kWp, the second used 109 m2 and was sized as 15.2 kWp. It was concluded that the reason for the low efficiency was the oversized design of the system. Incremental modernization efforts could help to improve the hydraulic system energy efficiency and make the design of the solar photovoltaic system realistically possible. Two types of PV systems where analyzed in the thesis work. A method was found calculating the load simulation sequence based on the energy efficiency studies to help in the PV system simulations. Hydraulic accumulators integrated into the pickling line worked as energy storage when being charged by the PV system as well.

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Trata-se de um estudo sobre a cultura organizacional em uma empresa coreana, a Samsung Eletrônica Amazônia S.A,. afiliada da Samsung Corporation, implantada no Distrito Industrial de Manaus, Estado do Amazonas, a partir de 1986, atraída pelos incentivos da Zona Franca de Manaus. A partir de uma pesquisa extensa, realizada em junho de 2001, pelo Setor de Recursos Humanos da empresa, foram selecionadas vinte e seis matrizes cujos resultados comprov_ lm a principal hipótese do trabalho: a de que a cultura da empresa pode ser a responsável pelos problemas existentes em sua área de produção, interferindo na qualidade de seus produtos. Das conclusões da pesquisa, portanto, infere-se que os dirigentes da empresa, todos coreanos, entram em choque com a cultura dos empregados na linha de produção, todos de naturalidade amazonense. Assim, os problemas entre essas duas culturas interferem negativamente em todos os indicadores da pesquisa, a saber: identidade, comunicação, liderança, percepção e interação.

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A partir da importância que o tema pessoas portadoras de deficiência vem ganhando na agenda das políticas públicas brasileira nos últimos anos, a presente pesquisa teve como objetivo analisar as ações realizadas pela Finep no período de 2005 a 2008 cuja temática é a Tecnologia Assistiva (TA), para verificar se as ações geraram a introdução efetiva de produtos, serviços e processos inovadores no mercado consumidor de TA. A metodologia utilizada foi a Grounded Theory e a fonte primária de dados e de informações foi obtida na própria Finep. A pesquisa também apresenta exemplos de como as políticas públicas para TA vem sendo implementadas na União Europeia e Austrália. O estudo mapeou as principais dificuldades enfrentadas pelas instituições e empresas dedicadas aos projetos inovadores de TA para a introdução dos produtos assistivos nas linhas de produção e propiciou uma reflexão sobre as suas causas e sugestão sobre a participação mais efetiva e direta dos envolvidos e a continuidade das ações para alcance dos resultados almejados nas ações de TA apoiadas pela Finep. Há, no entanto, um hiato entre a pesquisa, o lote piloto ou prova de conceito e a efetiva produção dos bens e serviços assistivos e vários são os motivos identificados na pesquisa que concorrem para esse distanciamento como, por exemplo, o perfil das empresas e sua propensão ao risco, uma vez que o ciclo de execução do projeto de TA demanda várias fases e, portanto, tempo até se obter o protótipo e poder iniciar a comercialização.

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Pipelines for the transport of crude oil from the production wells to the collecting stations are named production lines . These pipes are subjected to chemical and electrochemical corrosion according to the environment and the type of petroleum transported. Some of these lines, depending upon the composition of the fluid produced, may leak within less than one year of operation due to internal corrosion. This work aims at the development of composite pipes with an external protecting layer of high density polyurethane for use in production lines of onshore oil wells, meeting operational requirements. The pipes were manufactured using glass fibers, epoxy resin, polyester resin, quartz sand and high density polyurethane. The pipes were produced by filament winding with the deposition of high density polyurethane on the external surface and threaded ends (API 15 HR/PM-VII). Three types of pipes were manufactured: glass/epoxy, glass/epoxy with an external polyurethane layer and glass/epoxy with an intermediate layer of glass fiber, polyester, sand and with an external polyurethane layer. The three samples were characterized by Scanning Electronic Microscopy (SEM) and for the determination of constituent content. In addition, the following tests were conducted: hydrostatic test, instant rupture, shorttime failure pressure, Gardner impact, transverse stiffness and axial tension. Field tests were conducted in Mossoró RN (BRAZIL), where 1,677 meters of piping were used. The tests results of the three types of pipes were compared in two events: after two months from manufacturing of the samples and after nine months of field application. The results indicate that the glass/epoxy pipes with an intermediate layer of fiber glass composite, polyester e sand and with an external layer of high density polyurethane showed superior properties as compared to the other two and met the requirements of pressure class, axial tensile strength, transverse stiffness, impact and environmental conditions, for onshore applications as production lines

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O trabalho teve como objetivo avaliar o efeito de doses de fósforo aplicadas via solo, sobre os componentes de produção, produtividade e qualidade fisiológica de sementes de feijão, cv. IAC Carioca. Foram avaliadas seis doses de fósforo (0, 30, 60, 90, 120 e 150kg.ha-1 de P2O5) sob o delineamento experimental em blocos casualizados, com quatro repetições, em Latossolo Vermelho com baixo teor de fósforo (6mg.dm-3), em condições de campo. No momento da colheita, avaliaram-se estande final de plantas, altura da inserção da primeira vagem, comprimento das vagens, número de vagens/planta, número de sementes/vagem, número de lóculos/vagem, número lóculos vazios/vagem, número de lóculos com sementes/vagem e massa de 100 sementes. A produtividade de sementes foi determinada com base na produção das duas linhas centrais de cada parcela, com teor de água corrigido para 13%. A qualidade fisiológica das sementes foi avaliada pelos testes de germinação, primeira contagem de germinação, envelhecimento acelerado, condutividade elétrica, emergência de plântulas no campo e massa de matéria seca de plântulas. A adubação fosfatada com 150kg.ha-1 de P2O5 aumentou o número de vagens/planta e o número de sementes/planta. Os demais componentes de produção e a produtividade de sementes não foram alterados pela aplicação de fósforo. As doses de fósforo não alteraram a qualidade fisiológica das sementes de feijão, cv. IAC Carioca.

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The WAT is the temperature at the beginning of the appearance of wax crystals. At this temperature the first wax crystals are formed by the cooling systems paraffin / solvents. Paraffins are composed of a mixture of saturated hydrocarbons of high molecular weight. The removal of petroleum from wells and the production lines means a surcharge on produced oil, thus solubilize these deposits formed due to modifications of thermodynamics has been a constant challenge for companies of oil exploration. This study combines the paraffin solubilization by microemulsion systems, the determination of WAT systems paraffin / solvent and performance of surfactant in reducing the crystallization. We used the methods: rheological and the photoelectric signal, validating the latter which was developed to optimize the data obtained due to sensitivity of the equipment used. Methods developed for description of wax precipitation are often in poor agreement with the experimental data, they tend to underestimate the amount of wax at temperatures below the turbidity point. The Won method and the Ideal solution method were applied to the WAT data obtained in solvent systems, best represented by the second interaction of Won method using the solvents naphtha, hexane and LCO. It was observed that the results obtained by WAT photoelectric signal when compared with the viscosity occur in advance, demonstrating the greatest sensitivity of the method developed. The ionic surfactant reduced the viscosity of the solvent systems as it acted modifying the crystalline structure and, consequently, the pour point. The curves show that the WAT experimental data is, in general, closer to the modeling performed by the method of Won than to the one performed by the ideal solution method, because this method underestimates the curve predicting the onset of paraffin hydrocarbons crystallization temperature. This occurs because the actual temperature measured was the crystallization temperature and the method proposes the fusion temperature measurement.

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In production lines, the entire process is bound to unexpected happenings which may cost losing the production quality. Thus, it means losses to the manufacturer. Identify such causes and remove them is the task of the processing management. The on-line control system consists of periodic inspection of every month produced item. Once any of those items is quali ed as not t, it is admitted that a change in the fraction of the items occurred, and then the process is stopped for adjustments. This work is an extension of Quinino & Ho (2010) and has as objective main to make the monitoramento in a process through the control on-line of quality for the number of non-conformities about the inspected item. The strategy of decision to verify if the process is under control, is directly associated to the limits of the graphic control of non-conformities of the process. A policy of preventive adjustments is incorporated in order to enlarge the conforming fraction of the process. With the help of the R software, a sensibility analysis of the proposed model is done showing in which situations it is most interesting to execute the preventive adjustment

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Includes bibliography

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Purpose: The purpose of this paper is to identify factors that facilitate tacit knowledge sharing in unstructured work environments, such as those found in automated production lines. Design/methodology/approach: The study is based on a qualitative approach, and it draws data from a four-month field study at a blown-molded glass factory. Data collection techniques included interviews, informal conversations and on-site observations, and data were interpreted using content analysis. Findings: The results indicated that sharing of tacit knowledge is facilitated by an engaging environment. An engaging environment is supported by shared language and knowledge, which are developed through intense communication and a strong sense of collegiality and a social climate that is dominated by openness and trust. Other factors that contribute to the creation of an engaging environment include managerial efforts to provide appropriate work conditions and to communicate company goals, and HRM practices such as the provision of formal training, on-the-job training and incentives. Practical implications: This paper clarifies the scope of managerial actions that impact knowledge creation and sharing among blue-collar workers. Originality/value: Despite the acknowledgement of the importance of blue-collar workers' knowledge, both the knowledge management and operations management literatures have devoted limited attention to it. Studies related to knowledge management in unstructured working environments are also not abundant. © Emerald Group Publishing Limited.

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O presente trabalho vem apresentar um modelo de simulação computacional com propósito de resolver o problema do balanceamento de linhas de produção de uma fábrica de cerâmica vermelha, pertencente ao polo oleiro-cerâmico de São Miguel do Guamá. Neste sentido, inicialmente é realizada uma pesquisa bibliográfica acerca dos sistemas de eventos discretos, dos métodos de solução para balanceamento de linhas e dos conceitos envolvendo a modelagem e simulação. A metodologia aborda o estudo de caso, sendo este conduzido pelo método proposto por Chwif (1999) no qual abrange 03 (três) macros etapas na condução de um projeto de simulação, sejam a etapa de concepção, implementação e etapa de análise. Com o modelo computacional desenvolvido com base nas características atuais da linha de produção, pode-se descrever o estado atual do processo, identificar a operação gargalo bem como encaminhar propostas de melhorias a partir da construção de 03 cenários. Onde o terceiro cenário apresentou os melhores resultados e, portanto, sendo este o modelo representativo ao balanceamento. Ao final, entende-se como principais contribuições deste trabalho o fato de trazer para dentro da universidade a experiência da aplicação prática da simulação, envolvendo uma indústria de cerâmica vermelha de São Miguel do Guamá e oferecer a indústria desta região uma ferramenta potencial para melhoria de seus processos produtivos.

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Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

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Pós-graduação em Engenharia Elétrica - FEB

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Due to the competitive advantages derived from appropriate logistical operations, and the high costs associated with it, companies began to consider academic studies conducted in this area in order to optimize its processes and satisfy its customers. Logistics, an essential part of supply chain management, is also responsible for all internal movements within a manufacturing facility, ensuring that production lines are properly stocked. This category is called In-Plant Logistics and the target of this case study. It was observed that the following company, which belongs to soap powder manufacturer business, faces numerous stops of its production lines. For that reason, it was proposed to create a staging area, which will ensure greater visibility of the production plan, avoiding replannings, besides relieving the work of overloaded departments

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The aim of this research project is to analyze the spatial productive circuit and circles of cooperation of Fairtrade coffee, taking as a case of study the Associação dos Agricultores Familiares do Córrego D'antas (ASSODANTAS), Poços de Caldas - MG. The main purpose is to analyze material flows (grains, supplies, etc.) established between geographically separated stages of production (production, exchange, distribution and consumption) and the relationships between the agents in order to analyze the organization and regulation of production of Fairtrade coffee. It is understood as the insertion of the Fairtrade ASSODANTAS to permit the creation of new production lines, adding value and providing greater identity and autonomy to their small farms, when compared with traditional coffee trade commodity