A survey of process hygiene in the Sri Lankan prawn industry. 3. Critical control points

Of fifteen processing plants surveyed in Sri Lanka, only five were found to have a prawn process which was adequately controlled. Most common process faults were: inadequate chilling of prawns after a wash in 30°C, mains water, the use of large blocks of ice to cool prawns, and high ratios of prawns to ice. There was also ample scope for cross-contamination of the processed prawns.

A survey of process hygiene in the Sri Lankan prawn industry. 1. Hygiene status of raw materials and products

A survey of processing hygiene in the Sri Lankan prawn industry has shown that the incoming raw material has extremely high bacterial loadings; about 50% of samples analysed had a total count in excess of 10,000,000/g. Although beheading reduces the count, ineffective temperature control during processing means that the final total count of raw, shell-on, P.U.D. and P.A.D. prawns, as well as cooked prawns, is in excess of 1,000,000/g. - the maximum level specified by many importing countries.

A survey of process hygiene in the Sri Lankan prawn industry. 2. The hygiene status of personnel

Of 262 personnel tested, 137 (52%) were found to be positive for Staphylococcus aureus. Among individual companies the prevalence of S. aureus ranged from 92% (Company No. 1) to 22% (Company No. 2). Although five companies provided a sanitiser hand-dip, this was found to be ineffective for the control of S. aureus. Provision of hand-washing facilities, of protective clothing and of toilet facilities was found to be inadequate for an export food industry.

Control charts: an application in shrimp canning

Control chart is a statistical tool which can be employed with advantage to learn the situation in the process (whether it is under control or not). There are different kinds of control charts but one which is most commonly used is the control chart for variables, known as X-R chart. This chart can be used for measurable characteristics in food industry like appearance, colour, sizes and dimensions for chemical properties such as moisture, fat and many other analytical counts and measurements. Since construction and maintenance of such charts involve a recognizable amount of time and effort, they should not be used indiscriminately but only where it can be definitely shown that their use improves the overall operation. Since one control chart can be used for only one quality attribute, those for which the charts are used should be selected with care (Kramer and Twigg, 1962). In this article, the procedure of setting up a variable control chart is described with observations taken on filling operation of cans in a shrimp canning factory.

Quality control in the Indian fish processing industry

Quality control is defined as the continuing assessment of a current operation. It is usually the responsibility of an individual or a department directly responsible to the management. In the case of fish and fishery products, quality control includes all the steps taken to protect the quality of the material since catch until it reaches the consumer.