On the testing of large PV arrays

This paper reports on the IES-UPM experience from 2006 to 2010 in the field of the characterization of PV arrays of commercial large PV plants installed in Spain within the framework of the profitable economic scenarios associated to feed-in tariff laws. This experience has extended to 200 MW and has provided valuable lessons to minimize uncertainty, which plays a key role in quality assurance procedures. The paper deals not only with classic I–V measurements but also with watt-metering-based procedures. Particular attention is paid to the selection of irradiance and cell temperature sensors

Análisis del funcionamiento de un generador de Silicio Cristalino de 7kW tras 16 años de operación en Madrid

Este artículo presenta la degradación observada en un generador de x-Si 7 kW de potencia tras 16 años de exposición en la terraza del Instituto de Energía Solar de la Universidad Politécnica de Madrid. La caída de la potencia pico ha sido del 9% durante dicho periodo o, lo que es equivalente, una degradación anual del 0,56%; mientras que la desviación típica se ha mantenido básicamente constante. Los principales defectos visuales observados han sido delaminaciones en la superficie PET/PVF de la cara posterior de los módulos y roturas en las cajas de conexión y en la unión entre marco y vidrio. Todos los módulos analizados han pasado con suficiencia las pruebas de aislamiento eléctrico dispuestas en la norma IEC 61215, tanto en seco como en mojado.

Alternativas de ensayo de potencia sobre grandes generadores fotovoltaicos

Este artículo presenta diferentes alternativas de ensayo para caracterizar en campo grandes generadores fotovoltaicos. Las medidas de curvas I-V con trazadores electrónicos, previa desconexión de la planta, son rápidas y permiten detectar anomalías del generador fotovoltaico como puntos calientes, polarización y sombreados. Sin embargo, la medida de potencia correspondiente engloba demasiada incertidumbre como para ser tomada en cuenta contractualmente. Las medidas de potencia continua usando un vatímetro, tomadas de manera simultánea al funcionamiento normal de la planta, proporcionan mayor precisiónen los resultados, especialmente si se siguen algunas precauciones para disminuir la incertidumbre. Los resultados presentados proceden de los ensayos efectuados en unas 50 centrales fotovoltaicas comerciales, representativas de una potencia cercana a 250 MW.

Effect of soiling in CPV systems

The effect of soiling in flat PV modules has been already studied, causing a reduction of the electrical output of 4% on average. For CPV's, as far as soiling produces light scattering at the optical collector surface, the scattered rays should be definitively lost because they cannot be focused onto the receivers again. While the theoretical study becomes difficult because soiling is variable at different sites, it becomes easier to begin the monitoring of the real field performance of concentrators and then raise the following question: how much does the soiling affect to PV concentrators in comparison with flat panels?? The answers allow to predict the PV concentrator electrical performance and to establish a pattern of cleaning frequency. Some experiments have been conducted at the IES-UPM and CSES-ANU sites, consisting in linear reflective concentration systems, a point focus refractive concentrator and a flat module. All the systems have been measured when soiled and then after cleaning, achieving different increases of ISC. In general, results show that CPV systems are more sensitive to soiling than flat panels, accumulating losses in ISC of about 14% on average in three different tests conducted at IESUPM and CSES-ANU test sites in Madrid (Spain) and Canberra (Australia). Some concentrators can reach losses up to 26% when the system is soiled for 4 months of exposure.

Análisis del funcionamiento de un generador fotovoltaico de silicio cristalino de 7 kW tras 16 años de operación en Madrid

Este artículo presenta la degradación observada en un generador de x-Si 7 kW de potencia tras 16 años de exposición en la terraza del Instituto de Energía Solar de la Universidad Politécnica de Madrid. La caída de la potencia pico ha sido del 9% durante dicho periodo o, lo que es equivalente, una degradación anual del 0,56%; mientras que la desviación típica se ha mantenido básicamente constante. Los principales defectos visuales observados han sido delaminaciones en la superficie PET/PVF de la cara posterior de los módulos y roturas en las cajas de conexión y en la unión entre marco y vidrio. Todos los módulos analizados han pasado con suficiencia las pruebas de aislamiento eléctrico dispuestas en la norma IEC 61215, tanto en seco como en mojado.

A 800 kW I-V curve

This paper presents the measurement of the I-V curve of an 800 kW PV generator by means of an own-made capacitive load. Along the lines of some previous works, it is shown that an I-V curve analysis can also be applied to big PV generators and that, when measuring the operating conditions with reference modules and taking some precautions (especially regarding the operating cell temperature), it is still a useful tool for characterizing them and therefore can be incorporated into maintenance procedures. As far as we know, this is the largest I-V curve measured so far.

Performance analysis of a 7-kW crystalline silicon generator after 17 years of operation in Madrid

The degradation observed on a 7-kWp Si-x photovoltaic array after 17 years of exposure on the roof of the Solar Energy Institute of the Polytechnic University of Madrid is presented. The mean peak power degradation has been 9% over this time, or an equivalent to 0.53% per year, whereas peak power standard deviation has remained constant. The main visual defects are backsheet delamination at the polyester/polyvinyl fluoride outer interface and cracks in the terminal boxes and at the joint between the frame and the laminate. Insulation resistance complies well with the requirements of the International Electrotechnical Commission 61215 tests.

Design of a twin capacitive load and its application to the outdoor rating of photovoltaic modules

This paper describes the design of an original twin capacitive load that is able of tracing simultaneously the I?V characteristics of two photovoltaic modules. Besides, an example of the application of this dual system to the outdoor rating of photovoltaic modules is presented, whose results have shown a good degree of repeatability.

Caracterización en campo de grandes generadores fotovoltaicos

Las medidas de curvas I-V con trazadores electrónicos, previa desconexión de la planta, son rápidas y permiten de tectar anomalías del generador fotovoltaico como puntos calientes, polarización y sombreados. Sin embargo, la medida de potencia correspondiente engloba demasiada incertidumbre como para ser tomada en cuenta contractualmente. Las medidas de potencia continua usando un vatímetro, tomadas de manera simultánea al funcionamiento normal de la planta, proporcionan mayor precisión en los resultados, especialmente si se siguen algunas precauciones para disminuir la incertidumbre. Los resultados presentados proceden de los ensayos efectuados en unas 50 centrales fotovoltaicas comerciales, representativas de una potencia cercana a 250 MW.

Alternativas de ensayo de potencia sobre grandes generadores fotovoltaicos

Este artículo presenta diferentes alternativas de ensayo para caracterizar en campo grandes generadores fotovoltaicos. Las medidas de curvas I-V con trazadores electrónicos, previa desconexión de la planta, son rápidas y permiten detectar anomalías del generador fotovoltaico como puntos calientes, polarización y sombreados. Sin embargo, la medida de potencia correspondiente engloba demasiada incertidumbre como para ser tomada en cuenta contractualmente. Las medidas de potencia continua usando un vatímetro, tomadas de manera simultánea al funcionamiento normal de la planta, proporcionan mayor precisión en los resultados, especialmente si se siguen algunas precauciones para disminuir la incertidumbre. Los resultados presentados proceden de los ensayos efectuados en unas 50 centrales fotovoltaicas comerciales, representativas de una potencia cercana a 250 MW.

A 500-kW pv generator I-V curve

This paper presents the measurement of the I-V curve of a 500-kW PV generator by means of an own-made capacitive load. It is shown that I-V curve analysis can also be applied to big PV generators and that when measuring the operation conditions with reference modules and taking some precautions (especially regarding the operation cell temperature), it is still a useful tool for characterizing them and therefore can be incorporated into maintenance procedures. As far as we know, this is the largest I-V curve measured so far.

In-field assessment of batteries and PV modules in a large photovoltaic rural electrification programme

Assuring the sustainability of quality in photovoltaic rural electrification programmes involves enhancing the reliability of the components of solar home systems as well as the characterization of the overall programme cost structure. Batteries and photovoltaic modules have a great impact on both the reliability and the cost assessment, the battery being the weakest component of the solar home system and consequently the most expensive element of the programme. The photovoltaic module, despite being the most reliable component, has a significant impact cost-wise on the initial investment, even at current market prices. This paper focuses on the in-field testing of both batteries and photovoltaic modules working under real operating conditions within a sample of 41 solar home systems belonging to a large photovoltaic rural electrification programme with more than 13,000 installed photovoltaic systems. Different reliability parameters such as lifetime have been evaluated, taking into account different factors, for example energy consumption rates, or the manufacturing quality of batteries. A degradation model has been proposed relating both loss of capacity and time of operation. The user e solar home system binomial is also analysed in order to understand the meaning of battery lifetime in rural electrification.

Dealing in practice with hot-spots

The hot-spot phenomenon is a relatively frequent problem in current photovoltaic generators. It entails both a risk for the photovoltaic module's lifetime and a decrease in its operational efficiency. Nevertheless, there is still a lack of widely accepted procedures for dealing with them in practice. This paper presents the IES UPM observations on 200 affected modules. Visual and infrared inspection, electroluminescence, peak power and operating voltage tests have been accomplished. Hot-spot observation procedures and well defined acceptance and rejection criteria are proposed, addressing both the lifetime and the operational efficiency of the modules. The operating voltage has come out as the best parameter to control effective efficiency losses for the affected modules. This procedure is oriented to its possible application in contractual frameworks.

Bankable procedures for the technical quality assurance of large scale PV plants

Strict technical quality assurance procedures are essential for PV plant bankability. When large-scale PV plants are concerned, this is typically accomplished in three consecutive phases: an energy yield forecast, that is performed at the beginning of the project and is typically accomplished by means of a simulation exercise performed with dedicated software; a reception test campaign, that is performed at the end of the commissioning and consists of a set of tests for determining the efficiency and the reliability of the PV plant devices; and a performance analysis of the first years of operation, that consists in comparing the real energy production with the one calculated from the recorded operating conditions and taking into account the maintenance records. In the last six years, IES-UPM has offered both indoor and on-site quality control campaigns for more than 60 PV plants, with an accumulated power of more than 300 MW, in close contact with Engineering, Procurement and Construction Contractors and financial entities. This paper presents the lessons learned from such experience.

Experimental observations on hot-spots and derived

The hot-spot phenomenon is a relatively frequent problem occurring in current photovoltaic generators. It entails both a risk for the photovoltaic module’s lifetime and a decrease in its operational efficiency. Nevertheless, there is still a lack of widely accepted procedures for dealing with them in practice. This paper presents the IES–UPM observations on 200 affected photovoltaic modules. Visual and infrared inspection, as well as electroluminescence, peak power rating and operating voltage tests have been carried out. Thermography under steady state conditions and photovoltaic module operating voltage, both at normal photovoltaic system operating conditions, are the selected methods to deal in practice with hot-spots. The temperature difference between the hot-spot and its surroundings, and the operating voltage differences between affected and non-affected photovoltaic modules are the base for establishing defective criteria, at the lights of both lifetime and operating efficiency considerations. Hot-spots temperature gradients larger than 20 °C, in any case, and larger than 10 °C when, at the same time, voltage operating losses are larger than the allowable power losses fixed at the photovoltaic module warranties, are proposed as rejecting conditions for routine inspections under contractual frameworks. The upper threshold of 20 °C is deduced for temperate climates from the basic criterion of keeping absolute hot-spot temperatures below 20 °C.