Nanocapsules for self-healing materials

Im Rahmen dieser Arbeit wurden neue Ansätze für das Konzept der kapselbasierten Selbstheilungsmaterialien untersucht. Die Verkapselung von Selbstheilungsreagenzien in funktionellen Nanokapseln wurde dabei mittels drei verschiedener Herstellungsmethoden in Miniemulsion durchgeführt. Zunächst wurde die Synthese von Kern-Schale-Partikeln mit verkapselten Monomeren für die Ringöffnungs-Metathese-Polymerisation über freie radikalische Polymerisation in Miniemulsionstropfen beschrieben. Durch orthogonale Reaktionen wurden dabei verschiedene chemische Funktionalisierungen in die Schale eingebracht. Die Rolle des Tensides, das Verhältnis von Kernmaterial zu Monomer sowie die Variation der Lösungsmittelqualität hatte dabei einen Einfluss auf die Struktur der Kolloide. Die Heilungsreagenzien blieben auch nach der Verkapselung aktiv, was durch erfolgreich durchgeführte Selbstheilungsexperimente gezeigt werden konnte. Im zweiten Abschnitt wurde die Synthese von Silica-Nanocontainern für Selbstheilungsmaterialien über Hydrolyse und Polykondensation von Alkoxysilanen an der Grenzfläche der Miniemulsionstropfen beschrieben. Dieser Ansatz ermöglichte die effiziente Verkapselung sowohl von Monomeren als auch von Lösungen der Katalysatoren für die Metathese-Polymerisation in einem Einstufenprozess. Die Größe der Kapseln, die Dicke der Schale und der Feststoffgehalt der Dispersionen konnte dabei in einem weiten Bereich variiert werden. Anhand von erfolgreich durchgeführten Selbstheilungsreaktionen, die über Thermogravimetrie und 13C-NMR-Spektroskopie verfolgt wurden, konnte gezeigt werden, dass die Selbstheilungsreagenzien nach der Verkapselung aktiv blieben. Das dritte Konzept behandelte die Herstellung von polymeren Nanokapseln mittels Emulsions-Lösungsmittelverdampfungstechnik, welche eine milde Methode zur Verkapselung darstellt. Es wurde eine allgemeine und einfache Vorgehensweise beschrieben, in der Selbstheilungsreagenzien in polymeren Nanokapseln unter Verwendung von kommerziell erhältlichen Polymeren als Schalenmaterial verkapselt wurden. Zudem wurden Copolymere aus Styrol und verschiedenen hydrophilen Monomeren über freie radikalische Polymerisation sowie über polymeranaloge Reaktionen hergestellt. Diese statistischen Copolymere waren ebenso wie Blockcopolymere zur Herstellung von wohldefinierten Kern-Schale-Nanopartikeln mittels Emulsions-Lösungsmittelverdampfungsprozess geeignet. rnrnDes Weiteren wurde ein neues Konzept für die Synthese von pH-responsiven Nanokapseln aus tensidfreien Emulsionen unter Verwendung von Copolymeren aus Styrol und Trimethylsilylmethacrylat beschrieben. Der vorgeschlagene synthetische Ansatz ermöglicht dabei die erste Synthese von Nanokapseln über den Emulsions-Lösungsmittelverdampfungsprozess in Abwesenheit eines Tensides. Eine vollständig reversible Aggregation ermöglichte eine leichte Trennung der Nanokapseln von der kontinuierlichen Phase sowie eine Erhöhung der Konzentration der Nanokapseldispersionen auf das bis zu fünffache. Darüber hinaus war es möglich, Selbstheilungsreagenzien in stabilem Zustand zu verkapseln. Abschließend wurde die elektrochemische Abscheidung von mit Monomer gefüllten Nanokapseln in eine Zinkschicht zur Anwendung im Korrosionsschutz behandelt.

Microfluidic fabrication of advanced microcapsules for use in self-healing materials

The proposed work aims to facilitate the development of a microfluidic platform for the production of advanced microcapsules containing active agents which can be the functional constituents of self-healing composites. The creation of such microcapsules is enabled by the unique flow characteristics within microchannels including precise control over shear and interfacial forces for droplet creation and manipulation as well as the ability to form a solid shell either chemically or via the addition of thermal or irradiative energy. Microchannel design and a study of the fluid dynamics and mechanisms for shell creation are undertaken in order to establish a fabrication approach capable of producing healing-agent-containing microcapsules. An in-depth study of the process parameters has been undertaken in order to elucidate the advantages of this production technique including precise control of size (i.e., monodispersity) and surface morphology of the microcapsules. This project also aims to aid the optimization of the mechanical properties as well as healing performance of self-healing composites by studying the effects of the advantageous properties of the as-produced microcapsules. Scale-up of the microfluidic fabrication using parallel devices on a single chip as well as on-chip microcapsule production and shape control will also be investigated. It will be demonstrated that microfluidic fabrication is a versatile approach for the efficient creation of functional microcapsules allowing for superior design of self-healing composites.

Robust, self-healing superamphiphobic fabrics prepared by two-step coating of fluoro-containing polymer, fluoroalkyl silane, and modified silica nanoparticles

A robust, superamphiphobic fabric with a novel self-healing ability to autorepair from chemical damage is prepared by a two-step wet-chemistry coating technique using an easily available material system consisting of poly(vinylidene fluoride-co-hexafluoropropylene), fluoroalkyl silane, and modified silica nanoparticles. The coated fabrics can withstand at least 600 cycles of standard laundry and 8000 cycles of abrasion without apparently changing the superamphiphobicity. The coating is also very stable to strong acid/base, ozone, and boiling treatments. After being damaged chemically, the coating can restore its super liquid-repellent properties by a short-time heating treatment or room temperature ageing. This simple but novel and effective coating system may be useful for the development of robust protective clothing for various applications.

Self-healing dendrimers based on ionic or hydrogen-bonding supramolecular interactions

This PhD project dealt with the development and characterisation of a number of metallo and hydrogen-bonded supramolecular dendrimers for applications in the area of self-healing materials

Mitigation of Fatigue Damage in Self-Healing Vascular Materials

The fatigue response of an epoxy matrix containing vasculature for the delivery of liquid healing agents is investigated. The release of a rapidly curing, two-part epoxy healing chemistry into the wake of a propagating crack reduces the rate of crack extension by shielding the crack tip from the full range of applied stress intensity factor. Crack propagation is studied for a variety of loading conditions, with the maximum applied stress intensity factor ranging from 62 to 84% of the quasi-static fracture toughness of the material. At the highest level of applied load, the rate of mechanical damage is so fast that the healing agents do not fully mix and polymerize, and the effect of healing is minimal. The self-healing response is most effective at impeding the slower propagating cracks, with complete crack arrest occurring at the lowest level of applied load, and reductions of 79–84% in the rate of crack extension at intermediate loads.

Stimuli-responsive materials for self-healing in corrosion protection

The corrosion of metallic materials is a crucial issue on an economical and ecological scale. Corrosion protection becomes then necessarily needed. The main focus of the thesis is to develop stimuli-responsive nanocontainers for self-healing in corrosion protection. A nanocontainer is efficient if distinct payloads can be selectively released via different stimuli because unwanted and unspecific release can be avoided. For anti-corrosion, the wanted nanocontainer is the one able to release its self-healing agents or corrosion inhibitors upon change of pH- or/and redox-potential due to the variation of these two signals at the corroded sites. Conducting polymers such as polyaniline (PANI) were chosen for building the shell of capsules due to their important characteristics of being both pH- and redox responsive.

Hydrogen-bonded supramolecular polymers as self-healing hydrogels: Effect of a bulky adamantyl substituent in the ureido-pyrimidinone monomer

In an attempt to generate supramolecular assemblies able to function as self-healing hydrogels, a novel ureido-pyrimidinone (UPy) monomer, 2-(N ′-methacryloyloxyethylureido)-6-(1-adamantyl)-4[1H]-pyrimidinone, was synthesized and then copolymerized with N,N-dimethylacrylamide at four different feed compositions, using a solution of lithium chloride in N,N-dimethylacetamide as the polymerization medium. The assembling process in the resulting copolymers is based on crosslinking through the reversible quadruple hydrogen bonding between side-chain UPy modules. The adamantyl substituent was introduced in order to create a “hydrophobic pocket” that may protect the hydrogen bonds against the disruptive effect of water molecules. Upon hydration to equilibrium, all copolymers generated typical hydrogels when their concentration in the hydrated system was at least 15%. The small-deformation rheometry showed that all hydrated copolymers were hydrogels that maintained a solid-like behavior, and that their extrusion through a syringe needle did not affect significantly this behavior, suggesting a self-healing capacity in these materials. An application as injectable substitutes for the eye's vitreous humor was proposed

Gel Sculpture: Moldable, Load-Bearing and Self-Healing Non-Polymeric Supramolecular Gel Derived from a Simple Organic Salt

An easy access to a library of simple organic salts derived from tert-butoxycarbonyl (Boc)-protected L-amino acids and two secondary amines (dicyclohexyl- and dibenzyl amine) are synthesized following a supramolecular synthon rationale to generate a new series of low molecular weight gelators (LMWGs). Out of the 12 salts that we prepared, the nitrobenzene gel of dicyclohexylammonium Boc-glycinate (GLY.1) displayed remarkable load-bearing, moldable and self-healing properties. These remarkable properties displayed by GLY.1 and the inability to display such properties by its dibenzylammonium counterpart (GLY.2) were explained using microscopic and rheological data. Single crystal structures of eight salts displayed the presence of a 1D hydrogen-bonded network (HBN) that is believed to be important in gelation. Powder X-ray diffraction in combination with the single crystal X-ray structure of GLY.1 clearly established the presence of a 1D hydrogen-bonded network in the xerogel of the nitrobenzene gel of GLY.1. The fact that such remarkable properties arising from an easily accessible (salt formation) small molecule are due to supramolecular (non-covalent) interactions is quite intriguing and such easily synthesizable materials may be useful in stress-bearing and other applications.

Phthalate mediated hydrogelation of a pyrene based system: a novel scaffold for shape-persistent, self-healing luminescent soft material

Two-component super-hydrogelation triggered by the acid-base interaction of a L-histidine appended pyrenyl derivative (PyHis) and phthalic acid (PA) was reported. The use of isomeric isophthalic or terephthalic acid or other comparable acids in place of PA does not lead to salt formation and therefore hydrogelation is not observed. Excimer formation of the pyrenyl unit has not been detected although the PyHis : PA = 1: 1 system undergoes extensive self-assembly in aqueous solution. The synergistic effect of intermolecular H-bonding forces, pi-pi stacking, electrostatic interactions, etc. is found to be responsible for robust hydrogel formation. Development of chiral supramotecular assemblies has been verified through circular dichroism spectroscopy. Morphological investigations involving the PyHis : PA = 1: 1 system show vesicular nano-structures with a definite bilayer width at relatively low concentrations. The latter fuses to construct coiled-coil left-handed helical fibers upon increase in the concentrations of the gelators. The intertwining of the resultant helical fibers eventually results in hydrogel formation. The probable bilayer packing in the self-assembled structures has been probed using X-ray diffraction (XRD) studies and lanthanide sensitization, which suggests that the polar imidazolium hydrogen phthalate unit of the gelator forms the head group and faces the hydrophilic water environment while the hydrophobic pyrenyl units sit inside the hydrophobic core of the bilayer. The hydrogel exhibits multi-stimuli responsiveness including thixotropic behavior. In addition, shape-persistent as well as rapid self-healing behaviour of the hydrogel was established. Furthermore load-bearing characteristics of the hydrogel have also been demonstrated.

Maze solving automatons for self-healing of open interconnects: Modular add-on for circuit boards

We present the circuit board integration of a self-healing mechanism to repair open faults. The electric field driven mechanism physically restores fractured interconnects in electronic circuits and has the ability to solve mazes. The repair is performed by conductive particles dispersed in an insulating fluid. We demonstrate the integration of the healing module onto printed circuit boards and the ability of maze solving. We model and perform experiments on the influence of the geometry of conductive particles as well as the terminal impedances of the route on the healing efficiency. The typical heal rate is 10 mu m/s with healed route having mean resistance of 8 k Omega across a 200 micron gap and depending on the materials and concentrations used. (C) 2015 AIP Publishing LLC.

A novel self-healing supramolecular polymer system

Utilising supramolecular pi-pi stacking interactions to drive miscibility in two-component polymer blends offers a novel approach to producing materials with unique properties. We report in this paper the preparation of a supramolecular polymer network that exploits this principle. A low molecular weight polydiimide which contains multiple pi-electron-poor receptor sites along its backbone forms homogeneous films with a siloxane polymer that features pi-electron-rich pyrenyl end-groups. Compatibility results from a complexation process that involves chain-folding of the polydiimide to create an optimum binding site for the pi-electron-rich chain ends of the polysiloxane. These complementary pi-electron-rich and -poor receptors exhibit rapid and reversible complexation behaviour in solution, and healable characteristics in the solid state in response to temperature. A mechanism is proposed for this thermoreversible healing behaviour that involves disruption of the intermolecular pi-pi stacking cross-links as the temperature of the supramolecular film is increased. The low T-g siloxane component can then flow and as the temperature of the blend is decreased, pi-pi stacking interactions drive formation of a new network and so lead to good damage-recovery characteristics of the two-component blend.

Self-healing supramolecular polymer nanocomposites

This thesis contributed to the general understanding that relates to supramolecular polymer nanocomposite and to a process for the preparation of these polymer nanocomposites having some desired properties like self-healing ability.