Combined continuous wave and pulsed plasma modes : For more stable interfaces with higher functionality on metal and semiconductor surfaces

A novel approach to producing improved bio-interfaces by combining continuous wave (CW) and pulsed plasma polymerization (PP) modes is reported. This approach has enabled the generation of stable interfaces with a higher density of primary amine functionality on metal, ceramic and semiconductor surfaces. Heptylamine (HA) was used as the amine-precursor. In this new design, a thin CW PPHA layer is introduced to provide strong cross-linking and attachment to the metal or semiconductor surfaces and to provide a good foundation for better bonding a pulsed PPHA layer with high retention of functional groups. The combined mode provides the pulsed mode advantage of a 3-fold higher density of primary amines, while retaining much of the markedly higher stability in aqueous solutions of the continuous mode.

Controlled amine functionalization and hydrophilicity of a poly(lactic acid) fabric

The surface of PLA fabric has been successfully modified by pulsed plasma polymerization of heptylamine (PPHA) giving increased hydrophilicity and achieving a sufficient level of primary amine functionality (3.5%) for practical application in biotechnology. This is the first report that the density of primary amine (-NH2) in PPHA, quantified by chemical derivatization, can be controlled by selection of pulsed plasma conditions. The duty cycle and the average RF power were the key parameters for achieving both a higher density of primary amine and increased hydrophilicity.

Practical amine functionalization of multi-walled carbon nanotubes for effective interfacial bonding

 Improved methods of functionalizing the surfaces of multi-walled carbon nanotubes (MWCNTs) have been investigated. It is shown that a level of primary amines of 2.3%, higher than previously reported for any nitrogen-containing gas plasma treatment, can be achieved using a mixture of N2 and H2, which is preferable to using NH3. Even higher levels (3.5%) of primary amines can be achieved by coating the MWCNTs with a thin layer of plasma polymerized heptylamine. In both cases, the highest levels were achieved using a combined continuous plus pulsed plasma mode which was superior to either continuous wave or pulsed wave alone. The integrity of the MWCNT structure is maintained by the plasma treatments, and the functionalized surface improves the dispersion of the MWCNTs and their interfacial bonding with epoxy, giving superior nanoindentation performance of the composites.

Coating and functionalization of carbon fibres using a three-step plasma treatment

A three-step plasma treatment—activation, functionalization and polymerization—has been used to deposit a thin plasma polymer with amine groups on carbon fibres (CFs). This plasma polymer has strong adhesion to the CF surface and the amine groups enable strong bonding to a matrix. The CFs were first treated by Ar plasma to activate and clean the surface, followed by O2 plasma to incorporate oxygen-containing functional groups, and finally a heptylamine thin film was deposited using combined continuous wave and pulsed plasma polymerization. Strong adhesion between the plasma polymer and the CF was observed. The fibre strength was not affected by the treatment.