Tribological Testing of Some Potential PVD and CVD Coatings for Steel Wire Drawing Dies

Cemented carbide is today the most frequently used drawing die material in steel wire drawing applications. This is mainly due to the possibility to obtain a broad combination of hardness and toughness thus meeting the requirements concerning strength, crack resistance and wear resistance set by the wire drawing process. However, the increasing cost of cemented carbide in combination with the possibility to increase the wear resistance of steel through the deposition of wear resistant CVD and PVD coatings have enhanced the interest to replace cemented carbide drawing dies with CVD and PVD coated steel wire drawing dies. In the present study, the possibility to replace cemented carbide wire drawing dies with CVD and PVD coated steel drawing dies have been investigated by tribological characterisation, i.e. pin-on-disc and scratch testing, in combination with post-test observations of the tribo surfaces using scanning electron microscopy, energy dispersive X-ray spectroscopy and 3D surface profilometry. Based on the results obtained, CVD and PVD coatings aimed to provide improved tribological performance of steel wire drawing dies should display a smooth surface topography, a high wear resistance, a high fracture toughness (i.e. a high cracking and chipping resistance) and intrinsic low friction properties in contact with the wire material. Also, the steel substrate used must display a sufficient load carrying capacity and resistance to thermal softening. Of the CVD and PVD coatings evaluated in the tribological tests, a CVD TiC and a PVD CrC/C coating displayed the most promising results.

Die romantische zeichnung von Runge bis Schwind,

Mode of access: Internet.

The Mechanics of the drawing of polygonal sections from round at elevated temperature

Economic factors such as the rise in cost of raw materials, labour and power, are compelling manufacturers of cold-drawn polygonal sections, to seek new production routes which will enable the expansion in the varieties of metals used and the inclusion of difficult-to-draw materials. One such method generating considerable industrial interest is the drawing of polygonal sections from round at elevated temperature. The technique of drawing mild steel, medium carbon steel and boron steel wire into octagonal, hexagonal and square sections from round at up to 850 deg C and 50% reduction of area in one pass has been established. The main objective was to provide a basic understanding of the process, with particular emphasis being placed on modelling using both experimental and theoretical considerations. Elevated temperature stress-strain data was obtained using a modified torsion testing machine. Data were used in the upper bound solution derived and solved numerically to predict drawing stress strain, strain-rate, temperature and flow stress distribution in the deforming zone for a range of variables. The success of this warm working process will, of course, depend on the use of a satisfactory elevated temperature lubricant, an efficient cooling system, a suitable tool material having good wear and thermal shock resistance and an efficient die profile design which incorporates the principle of least work. The merits and demerits of die materials such as tungsten carbide, chromium carbide, Syalon and Stellite are discussed, principally from the standpoint of minimising drawing force and die wear. Generally, the experimental and theoretical results were in good agreement, the drawing stress could be predicted within close limits and the process proved to be technically feasible. Finite element analysis has been carried out on the various die geometries and die materials, to gain a greater understanding of the behaviour of these dies under the process of elevated temperature drawing, and to establish the temperature distribution and thermal distortion in the deforming zone, thus establishing the optimum die design and die material for the process. It is now possible to predict, for the materials already tested, (i) the optimum drawing temperature range, (ii) the maximum possible reduction of area per pass, (iii) the optimum drawing die profiles and die materials, (iv) the most efficient lubricant in terms of reducing the drawing force and die wear.

Lubrication efficiency and die design in wire drawing

With the competitive challenge facing business today, the need to keep cost down and quality up is a matter of survival. One way in which wire manufacturers can meet this challenge is to possess a thorough understanding of deformation, friction and lubrication during the wire drawing process, and therefore to make good decisions regarding the selection and application of lubricants as well as the die design. Friction, lubrication and die design during wire drawing thus become the subject of this study. Although theoretical and experimental investigations have been being carried out ever since the establishment of wire drawing technology, many problems remain unsolved. It is therefore necessary to conduct further research on traditional and fundamental subjects such as the mechanics of deformation, friction, lubrication and die design in wire drawing. Drawing experiments were carried out on an existing bull-block under different cross-sectional area reductions, different speeds and different lubricants. The instrumentation to measure drawing load and drawing speed was set up and connected to the wire drawing machine, together with a data acquisition system. A die box connected to the existing die holder for using dry soap lubricant was designed and tested. The experimental results in terms of drawing stress vs percentage area reduction curves under different drawing conditions were analysed and compared. The effects on drawing stress of friction, lubrication, drawing speed and pressure die nozzle are discussed. In order to determine the flow stress of the material during deformation, tensile tests were performed on an Instron universal test machine, using the wires drawn under different area reductions. A polynomial function is used to correlate the flow stress of the material with the plastic strain, on which a general computer program has been written to find out the coefficients of the stress-strain function. The residual lubricant film on the steel wire after drawing was examined both radially and longitudinally using an SEM and optical microscope. The lubricant film on the drawn wire was clearly observed. Therefore, the micro-analysis by SEM provides a way of friction and lubrication assessment in wire drawing.

Raphael into the Baroque: drawing in the Carracci workshop

Discussion of the influence of Raphael's drawings on the practice of the workshop of Annibale Carracci in Rome.

Das aktuelle Debattenbuch im politischen Feld : eine Analyse anhand von Fallbeispielen /// Arbeitsblätter für die Sachbuchforschung ; 19

Diese Forschungsarbeit zeigt erstmalig anhand von drei Fallbeispielen [„Lob der Disziplin. Eine Streitschrift“ von Bernhard Bueb, „Das Methusalem-Komplott“ von Frank Schirrmacher und „Deutschland schafft sich ab“ von Thilo Sarrazin] und aufbauend auf Bourdieus Theorie des politischen Feldes welche Wirkung s. g. Debattenbücher auf das gesellschaftliche Diskursfeld, die Politik und die Wissenschaft haben können. Die Arbeit gliedert sich in drei Teile. In einem ersten Schritt werden Unterschiede und Gemeinsamkeiten der Autoren und Werke herausgearbeitet. Es wird gezeigt welche Inszenierungsstrategien vorliegen und wie diese den Autor auf das Kräftemessen im politischen Feld vorbereiten. Im Anschluss wird im zweiten Schritt geklärt, wie sich der Autor im politischen Feld positioniert und welchen Einfluss er auf das bestehende Kräfteverhältnis politischer Akteure ausübt. Im letzten Schritt wird diesem Einfluss abstrahierend auf das gesellschaftliche Wirkungspotenzial von Debattenbüchern geschlossen. Unter Zuhilfenahme von Zeitungsartikeln, die bis zu 6 Monaten nach Erscheinungstermin des jeweiligen Titels, in Der Spiegel, Die Zeit und der Frankfurter Allgemeine Sonntagszeitung veröffentlicht wurden, wurde klar, dass Debattenbücher dann erfolgreich sind, wenn sie eine Meinung, die konträr zum gesellschaftlichen Konsens steht, provokativ und emotional aufbereiten und der Autor bereit ist, als Meinungsträger seine Thesen in der öffentlichen Debatte zu vertreten. So gestaltet regt das Debattenbuch – auch wenn es langfristig keinen Effekt auf das zentrale gesellschaftliche Diskursfeld hat - zur „Selbstfindung durch Emotionen“ an. Auf vermeintliche Sachlichkeit anspielend wirkt es, weil es den Lesern gesellschaftliche Konfliktherde auf emotionalem Wege bewusst werden lässt und so Impulse zur Veränderung setzt.

Halbzeit. Ein Blick auf die Mitte des Lebens. Ausstellung im Vögele Kultur Zentrum, Pfäffikon/SZ

Viele Menschen erleben das mittlere Alter als eine spannende, teils auch bedrängende Übergangszeit. Die Erfahrung des langsamen körperlichen Alterns, der Verlust von jugendlicher Schönheit und körperlicher Kraft zeigen an, dass die eigene Lebenszeit nicht unbegrenzt ist. Damit rückt die Frage ins Zentrum, wie die verbleibende Zeit am besten zu nutzen ist. Neuorientierungen in Partnerschaft und Beruf können die Folge sein. Die individuellen Werte können sich deutlich verschieben. Im Gegensatz zur Jugend und dem höheren Alter hat das mittlere Alter bisher in der Öffentlichkeit weniger Beachtung gefunden. Als erste umfassende Ausstellung zur Thematik bietet die Ausstellung «Halbzeit» eine vertiefte Auseinandersetzung mit der Phase des Übergangs von der Jugend zum Alter. Sie vereinigt künstlerische Positionen, Interviews mit Menschen im mittleren Alter und zahlreiche Sachexponate zu einem interaktiven Erlebnis- und Erfahrungsraum.

Modern punch and die construction ...

Principles of sub-press die construction, by F. E. Shailor.--Construction and use of sub-press dies, by R. E. Flanders.--Modern blanking die construction.--Drawing and forming dies.