L’influenza del trattamento superficiale di pallinatura sulle prestazioni a fatica della lega Ti-6Al-4V

In questa tesi sono stati studiati i dati presenti in letteratura sugli gli effetti benefici sulla vita a fatica della lega Ti6Al4V del processo di pallinatura,con particolare interesse agli effetti sul processo della dimensione dei pallini e della durata del processo. Inoltre si sono analizzati i dati di letteratura riguardanti l'incremento di vita a fatica della lega Ti6Al4V ottenuto tramite il processo di ripallinatura e la relazione tra pallinatura,ripallinatura e fretting fatigue. Infine sono stati esaminati i dati sul comportamento a fatica della lega Ti6Al4V grado ELI per uso biomedico sottoposta a carico oligociclico ed ad alto numero di cicli.

Confronto della resistenza a fatica di provini intagliati mediante fresatura o elettroerosione

Lo scopo di questa tesi è decretare quale tipo di lavorazione tra elettroerosione e fresatura sia più adatta per la realizzazione di particolari soggetti a carichi affaticanti. Sono stati realizzati provini di due diversi materiali (lega di titanio Ti6Al4V e acciaio X30Cr13 bonificato). I provini presentano un intaglio in corrispondenza del quale avviene l'innesco della cricca. Tale punto rappresenta una zona critica sia per la lavorazione sia per la resistenza a fatica. Le curve di Wöhler ottenute per ogni combinazione di materiale-lavorazione sono state confrontate per trarre le conclusioni.

Structure, bonding state and in-vitro study of Ca–P–Ti film deposited on Ti6Al4V by RF magnetron sputtering

Experimental investigation of functionally graded calcium phosphate-based bio-active films on Ti-6A1-4V orthopaedic alloy prepared in an RF magnetron sputtering plasma reactor is reported. The technique involves concurrent sputtering of Hydroxyapatite (HA) and Ti targets, which results in remarkably enhanced adhesion of the film to the substrate and stability of the interface. The films have been characterized using X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). The XPS data show that the films are composed of O, Ca, P and Ti, and reveal the formation of O=P groups and hybridization of O-Ca-P. The XRD pattern shows that the Ca-P thin films are of crystalline calcium oxide phosphate (4CaO·P2O5) with preferred orientation varying with processing parameters. High-resolution optical emission spectra show that the emission of CaO is dominant. The CaO, PO and CaPO species are strongly influenced by deposition conditions. The introduction of Ti element during deposition provides a stable interface between bio-inert substrates Ti-6A1-4V and bioactive HA coating. In-vitro cell culturing tests suggest excellent biocompatibility of the Ca-P-Ti films.

Effect of strain rate response and pin diameter on mechanically mixed layer formation and wear mechanisms in a Ti6Al4V-SS316L pair

Three mechanisms operate during wear of materials. These mechanisms include the Strain Rate Response (SRR - effect of strain rate on plastic deformation), Tribo-Chemical Reactions (TCR) and formation of Mechanically Mixed Layers (MML). The present work investigates the effect of these three in context of the formation of MML. For this wear experiments are done on a pin-on-disc machine using Ti64 as the pin and SS316L as the disc. It is seen that apart from the speed and load, which control the SRR and TCR, the diameter of the pin controls the formation of MML, especially at higher speeds.

Investigación previa para el taladrado orbital de apilados CFRP/Ti6Al4V.

[ES]El taladrado “one shot” de apilados de CFRP/Titanio está caracterizado por la corta vida útil de las brocas, aunque por lo general, la calidad de los agujeros es buena. Una alternativa al taladrado convencional es el taladrado orbital. Este trabajo, tiene tres objetivos principales: el primero es establecer unas condiciones de corte óptimas para el taladrado orbital en apilados de CFRP/Titanio de sección constante; la segunda, es analizar la calidad de los agujeros: rugosidad, ovalización, precisión dimensional…al igual que el desgaste de las herramientas; y el tercero es establecer una zona de trabajo dependiendo de los parámetros del proceso.

Evaluation of drilling process in Ti6Al4V using 3D FE simulation

Drilling of Ti6Al4V is investigated experimentally and numerically. A 3D finite element model developed based on Lagrangian approach using commercial finite element software ABAQUS/explicit. 3D complex drill geometry is included in the model. The drilling process simulations are performed at the combinations of three cutting speed and four feed rates. The effects of cutting parameters on the induced thrust force and torque are predicted by the developed model. For validation purpose, experimental trials have been performed in similar condition to the simulations. The forces and torques measured during experiment are compared to the results of the finite element analysis. The agreement of the experimental results for force and torque values with the FE results is very good. Moreover, surface roughness of the holes was measured for mapping of machining. Copyright © 2013 Inderscience Enterprises Ltd.

Tool life and hole surface integrity studies for hole-making of Ti6Al4V Alloy

With a significant growth in the use of titanium alloys in the aviation manufacturing industry, the key challenge of making high-quality holes in the aircraft assembly process needs to be addressed. In this work, case studies deploying traditional drilling and helical milling technologies are carried out to investigate the tool life and hole surface integrity for hole-making of titanium alloy. Results show that the helical milling process leads to much longer tool life, generally lower hole surface roughness, and higher hole subsurface microhardness. In addition, no plastically deformed layer or white layer has been observed in holes produced by helical milling. In contrast, a slightly softened region was always present on the drilled surface. The residual stress distributions within the hole surface, including compressive and tensile residual stress, have also been investigated in detail.

Effect of the interaction layer on the mechanical properties of Ti–6Al–4V alloy castings

The interaction between the face coat material of a mould and the titanium alloy will cause oxygen penetration during the casting and solidification process, resulting in the formation of an α-case interaction layer at the metal surface that influences the mechanical properties of the cast components. In this study, the influence of α-case thickness and loading positions in a Ti–6Al–4V (Ti64) alloy on metal hardness, impact properties and bending strength was investigated. The results showed that the metal surface α-case consisted of many coarse α laths which has a higher hardness than metal matrix. The mechanical properties of the alloy are influenced by the α-case. The alloy bending strength was observed to have changed linearly with the thickness of sample.

Formação e caracterização de óxidos crescidos anodicamente sobre Ti e Ti6Al4V

Foi estudada a formação e a caracterização de filmes de óxidos passivantes sobre o titânio puro e a liga Ti-6Al-4V em solução 1 M de ácido sulfúrico e em solução tampão de fosfato utilizando os métodos eletroquímicos potenciostáticos e potenciodinâmicos. Os filmes formados foram analisados via Microscopia Eletrônica de Varredura (MEV), Espectroscopia de Energia Dispersiva (EDS), Espectroscopia Raman, Voltametria Cíclica e Espectroscopia de Impedância Eletroquímica (EIE). As análises de microscopia eletrônica de varredura mostraram que o óxido formado pode apresentar variações significativas quanto à textura e a porosidade do filme. As análises de EDS, embora não tenham mostrado a presença do oxigênio presente na composição dos óxidos, indicaram outros picos de elementos oriundos do eletrólito ou do processo de polimento e limpeza do material, além dos elementos de liga. A espectroscopia Raman não se mostrou muito adequada, para este caso, por apresentar pouca definição dos picos correspondentes aos óxidos. Os voltamogramas cíclicos, obtidos em meio ácido e em solução fosfática, apresentaram comportamentos similares onde a formação do óxido ocorre fundamentalmente durante o primeiro ciclo, enquanto que nos ciclos subseqüentes aparecem os picos catódicos de dissolução do óxido e o da reação de formação de H2, uma região de passivação e o pico anódico da reação de formação do O2. A presença de dois patamares de corrente durante o ciclo inicial sugere a formação de um filme do tipo bi-camada. Os ensaios de EIE mostraram que tanto o titânio puro como a liga de titânio tem um comportamento resistivo / capacitivo pela presença do filme de óxido na interface metal / solução, sendo que a resistência de polarização aumenta significativamente após o processo de anodização e, na maioria dos ensaios, sua ordem de grandeza foi maior que 104 kW.cm2 sugerindo que houve aumento proporcional da espessura e das características protetoras do filme formado.

Tribocorrosion response of the Ti6Al4V alloys commonly used in femoral stems

In prosthesis, tribochemical reactions occur at the stem/bone interface. When coupled with micromotions it can lead to the loosening of the implant, osteolysis, release of metal ion and wear particles. The effect of these movements and the underlying mechanisms are quite unknown. This work investigates the tribocorrosion behavior of etched Ti6Al4V alloys under reciprocating sliding. Tests were performed in a phosphate buffer solution (PBS) containing proteins. A normal load of 1 N and anodic potentials of -0.1 and +0.5 V/SCE were applied. The destruction pathways of the top surface layers (adsorbed proteins, passive film) were studied. The results showed that the favorable/undesired effect of proteins in solution depends on the characteristics of the passive film under a mechanical stress. (C) 2013 Elsevier Ltd. All rights reserved.

Are new TiNbZr alloys potential substitutes of the Ti6Al4V alloy for dental applications? An electrochemical corrosion study

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

Mechanical and chemical analyses across dental porcelain fused to CP titanium or Ti6Al4V

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

First insight on the impact of an osteoblastic layer on the bio-tribocorrosion performance of Ti6Al4V hip implants

In uncemented Ti6Al4V hip implants, the bone-stem interface is subjected to cyclic loading motion driven by the daily activities of the patients, which may lead to the complete failure of the implant in the long term. It may also compromise the proliferation and differentiation processes of osteoblastic cells (bone-forming cells). The main objective of this work is to approach for the first time the role of these organic materials on the bio-tribocorrosion mechanisms of cultured Ti6Al4V alloys. The colonized materials with MG63 osteoblastic-like cells were characterized through cell viability/proliferation and enzymatic activity. Tribocorrosion tests were performed under a reciprocating sliding configuration and low contact pressure. Electrochemical techniques were used to measure the corrosion kinetics of the system, under free potential conditions. All tests were performed at a controlled atmosphere. The morphology and topography of the wear scar were evaluated. The results showed that the presence of an osteoblastic cell layer on the implant surface significantly influences the tribocorrosion behavior of Ti6Al4V alloy. It was concluded that the cellular material was able to form an extra protective layer that inhibits further wear degradation of the alloy and decreases its corrosion tendency.

Reparo ósseo em scaffolds de TI6AL4V sinterizados pela tecnologia de sinterização direta de metais a laser (DMLS) submetidos a tratamento de superfície associado à aplicação de ultrassom de baixa intensidade (LIPUS)

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Tool wear evaluations in friction stir processing of commercial titanium Ti–6Al–4V

This research addresses the application of friction stir welding (FWS) of titanium alloy Ti–6Al–4V. Friction stir welding is a recent process, developed in the 1990s for aluminum joining; this joining process is being increasingly applied in many industries from basic materials, such as steel alloys, to high performance alloys, such as titanium. It is a process in great development and has its economic advantages when compared to conventional welding. For high performance alloys such as titanium, a major problem to overcome is the construction of tools that can withstand the extreme process environment. In the literature, the possibilities approached are only few tungsten alloys. Early experiments with tools made of cemented carbide (WC) showed optimistic results consistent with the literature. It was initially thought that WC tools may be an option to the FSW process since it is possible to improve the wear resistance of the tool. The metallographic analysis of the welds did not show primary defects of voids (tunneling) or similar internal defects due to processing, only defects related to tool wear which can cause loss of weld quality. The severe tool wear caused loss of surface quality and inclusions of fragments inside the joining, which should be corrected or mitigated by means of coating techniques on tool, or the replacement of cemented carbide with tungsten alloys, as found in the literature.