Production Quality Analysis of Special Elevator Cars Based on Six Sigma Approach

Project scope is to utilize Six Sigma DMAIC approach and lean principles to improve production quality of the case company. Six Sigma tools and techniques are explored through a literature review and later used in the quality control phase. The focus is set on the Pareto analysis to demonstrate the most evident development areas in the production. Materials that are not delivered to the customer or materials that damaged during transportation comprise the biggest share of all feedbacks. The goal is set to reduce these feedbacks by 50 %. Production observation pointed out that not only material shortages but also over-production is a daily situation. As a result, an initial picking list where the purchased and own production components can be seen, is created, reduction of over- and underproduction and material marking improvement are seen the most competitive options so that the goal can be reached. The picking list development should still continue to make sure that the list can be used not only in the case study but also in the industrial scale. The reduction of material missing category can be evaluated reliably not sooner than in few years because it takes time to gather the needed statistical information.

THE ROLE OF MINERAL NUTRITION ON YIELDS AND FRUIT QUALITY IN GRAPEVINE, PEAR AND APPLE

ABSTRACT Fertilization of temperate fruit trees, such as grapevine ( Vitis spp.), apple ( Malus domestica), and pear ( Pyrus communis) is an important tool to achive maximum yield and fruit quality. Fertilizers are provided when soil fertility does not allow trees to express their genetic potential, and time and rate of application should be scheduled to promote fruit quality. Grapevine berries, must and wine quality are affected principally by N, that regulate the synthesis of some important compounds, such as anthocyanins, which are responsible for coloring of the must and the wine. Fermenation of the must may stop in grapes with low concentration of N because N is requested in high amount by yeasts. An N excess may increase the pulp to peel ratio, diluting the concentration of anthocyanins and promoting the migration of anthocyanins from berries to the growing plant organs; a decrease of grape juice soluble solid concentration is also expected because of an increase in vegetative growth. Potassium is also important for wine quality contributing to adequate berry maturation, concentration of sugars, synthesis of phenols and the regulation of pH and acidity. In apple and pear, Ca and K are important for fruit quality and storage. Potassium is the most important component of fruit, however, any excess should be avoided and an adequate K:Ca balance should be achieved. Adequate concentration of Ca in the fruit prevents pre- and post-harvest fruit disorders and, at the same time, increases tolerance to pathogens. Although N promotes adequate growth soil N availability should be monitored to avoid excessive N uptake that may decrease fruit skin color and storability.

Quality of papaya hybrid grown under different irrigation depths

Irrigation is a practice widely used in fruit production in the Brazilian Northeast region, including in the papaya crop in order to increase their productivity. For the purpose of knowing the productive potential of papaya hybrid irrigated, an experiment was carried out in order to evaluate the performance of a papaya hybrid under different irrigations depths. Four irrigation depths (50, 75, 100 and 125% of ETo) were tested and the reference evapotranspiration was calculated by the Penman-Monteith model. The hybrid papaya used was UENF/Caliman 01, which was planted in single rows, spaced 4 x 2m from each other, and irrigated by dripping. The experimental design in randomized blocks was used with six replications and three plants per plot. The following variables were evaluated: transversal diameter, longitudinal diameter, pulp thickness, external and internal appearances, soluble solids, titratable acidity, pulp pH and soluble solids/titratable acidity relation. The higher transversal and longitudinal diameters of the fruit were obtained applying an irrigation depth of about 108% of evapotranspiration. The UENF/Caliman 01 hybrid can be cultivated in the semiarid region of the State of Paraiba, Brazil, with replacement rate of 100% ETo, without compromising the quality of the fruits.

Development of a New Welding Product Quality Control and Management System Model for China

The Chinese welding industry is growing every year due to rapid development of the Chinese economy. Increasingly, companies around the world are looking to use Chinese enterprises as their cooperation partners. However, the Chinese welding industry also has its weaknesses, such as relatively low quality and weak management. A modern, advanced welding management system appropriate for local socio-economic conditions is required to enable Chinese enterprises to enhance further their business development. The thesis researches the design and implementation of a new welding quality management system for China. This new system is called ‗welding production quality control management model in China‘ (WQMC). Constructed on the basis of analysis of a survey and in-company interviews, the welding management system comprises the following different elements and perspectives: a ‗Localized congenital existing problem resolution strategies‘ (LCEPRS) database, a ‗human factor designed training system‘ (HFDT) training strategy, the theory of modular design, ISO 3834 requirements, total welding management (TWM), and lean manufacturing (LEAN) theory. The methods used in the research are literature review, questionnaires, interviews, and the author‘s model design experiences and observations, i.e. the approach is primarily qualitative and phenomenological. The thesis describes the design and implementation of a HFDT strategy in Chinese welding companies. Such training is an effective way to increase employees‘ awareness of quality and issues associated with quality assurance. The study identified widely existing problems in the Chinese welding industry and constructed a LCEPRS database that can be used in efforts to mitigate and avoid common problems. The work uses the theory of modular design, TWM and LEAN as tools for the implementation of the WQMC system.

Produktion, skador och grenegenskaper hos 10-årig tall i ett kombinerat förbands- och avkommeförsök : Volume production, damages and branch properties in a 10-year old combined spacing and progeny trial of Scots pine

A Scots pine (Pinus sylvestris) progeny trial was established in 1990, in the southwestern part of Sweden. The offspring was from 30 plus trees. The trial is located on abandoned agricultural land and has a single tree block design with a variation in spacing. The trial has been damaged by voles. At a tree age of ten years, growth, damages and branch properties were estimated. An analysis of variance on height, diameter and stem volume shows significant difference between spacing and progenies as well as interactions between these factors. As indicated by a better annual height increment and fewer and thinner branches at each whorl the densest spacing has the highest potential to produce quality logs.There were also differences between progenies in growth and quality traits. Some progenies combined good growth and branch characters with low mortality, straight stems and few damages. Other progenies had superior volume production.

Contribuição para a aplicação de um plano de segurança de água ao sistema de abastecimento do concelho de Angra do Heroísmo

Dissertação de Mestrado em Engenharia do Ambiente

Estratégias e internacionalização na manutenção e produção

Trabalho Final de Mestrado para obtenção do grau de Mestre em Engenharia Mecânica

Optimization of the Pultrusion process

Manufacturing processes need permanently to innovate and optimize because any can be susceptible to continuous improvement. Innovation and commitment to the development of these new solutions resulting from existing expertise and the continuing need to increase productivity, flexibility and ensuring the necessary quality of the manufactured products. To increase flexibility, it is necessary to significantly reduce set-up times and lead time in order to ensure the delivery of products ever faster. This objective can be achieved through a normalization of the pultrusion line elements. Implicitly, there is an increase of productivity by this way. This work is intended to optimize the pultrusion process of structural profiles. We consider all elements of the system from the storehouse of the fibers (rack) to the pultrusion die. Particular attention was devoted to (a) the guidance system of the fibers and webs, (b) the resin container where the fibers are impregnated, (c) standard plates positioning of the fibers towards the entrance to the spinneret and also (d) reviewed the whole process of assembling and fixing the die as well as its the heating system. With the implementation of these new systems was achieved a significant saving of time set-up and were clearly reduced the unit costs of production. Quality assurance was also increased.

Sistema de predição de avarias em máquinas de unidades fabris globalmente dispersas

Tese de Doutoramento Ramo Engenharia Industrial e de Sistemas

Estudo e melhoramento de técnica de aparafusamento de um autorrádio

Dissertação de mestrado em Engenharia Mecânica

The depuration dynamics of oysters (Crassostrea gigas) artificially contaminated with hepatitis A virus and human adenovirus

Within the country of Brazil, Santa Catarina is a major shellfish producer. Detection of viral contamination is an important step to ensure production quality and consumer safety during this process. In this study, we used a depuration system and ultraviolet (UV) disinfection to eliminate viral pathogens from artificially infected oysters and analysed the results. Specifically, the oysters were contaminated with hepatitis A virus (HAV) or human adenovirus type 5 (HAdV5). After viral infection, the oysters were placed into a depuration tank and harvested after 48, 72 and 96 h. After sampling, various oyster tissues were dissected and homogenised and the viruses were eluted with alkaline conditions and precipitated with polyethylene glycol. The oyster samples were evaluated by cell culture methods, as well as polymerase chain reaction (PCR) and quantitative-PCR. Moreover, at the end of the depuration period, the disinfected seawater was collected and analysed by PCR. The molecular assays showed that the HAdV5 genome was present in all of the depuration time samples, while the HAV genome was undetectable after 72 h of depuration. However, viral viability tests (integrated cell culture-PCR and immunofluorescence assay) indicated that both viruses were inactivated with 96 h of seawater recirculation. In conclusion, after 96 h of UV treatment, the depuration system studied in this work purified oysters that were artificially contaminated with HAdV5 and HAV.

Pinnan ominaisuuksien karakterisointi kiiltomittalaitteella ja kiiltomittalaitteen soveltuvuus tuotannon laadunvarmistuksessa

Alahuulten, kärkilistojen, turboputkien ja telapinnoitteiden pinnankarheutta mitataan Rautpohjan tehtaalla nykyään pääosin koskettavalla pinnankarheusprofilometrilla. Profilometrin käyttö on hankalaa ja epäluotettavaa tai käytössä on muita ongelmia. Paperin kuituorientaation mittaamiseen käytetään nykyisin mm. TSO-menetelmää tai repäisymenetelmää. Tämän diplomityön tarkoituksena oli kartoittaa diffraktiiviseen optiseen elementtiin perustuvan kiiltomittalaiteprototyypin mahdollisuuksia karakteroida pinnan ominaisuuksia ja tutkia kiiltomittalaitteen soveltuvuutta tuotannon laadunvarmistuksessa. Alahuuli-, kärkilista-, turboputki-, telapinnoite- ja paperinäytteistä valmistettiinnäytesarjoja, jotka mitattiin nykymenetelmin ja kiiltomittalaitteella. Tulostenkorreloituvuutta tutkittiin ja taloudellista merkitystä arvioitiin investointilaskelmin. Paperin kuituorientaation, paperin pinnan kuituorientaation ja telapinnoitteiden mittaaminen kiiltomittalaitteella osoittautui taloudellisesti erittäin merkittäväksi. Ennen mahdollista kiiltomittalaitteen käyttöönottoa prototyyppiä on kehitettävä, kiillon korreloituvuutta tulee tutkia edelleen ja aiheesta on tehtävä lisätutkimuksia.

Tuotantoprosessin kehittäminen LEAN -periaatteita hyödyntäen

Tutkimuksen tarkoituksena oli löytää keinoja kehittää kansainvälisen komponenttitoimittajan tilaus-toimitusprosessia ja parantaa sitä Lean –filosofiaan pohjautuvien menetelmien avulla. Työn teoreettisessa osuudessa tarkasteltiin toimittajayhteistyön muotoja ja kilpailukykyyn vaikuttavia tekijöitä kansainvälisessä ympäristössä Toisena tarkastelun kohteena oli Lean –filosofiaan pohjautuvat, tuotantoprosessille soveltuvat kehittämismenetelmät. Empiirinen osuus keskittyi tilaustoimitusprosessiin tutkimusyrityksessä. Tutkimuksessa selvisi, että resurssien ja osaamisen merkitys tuotannon laadussa ja kehittämisessä on merkittävä. Lisäksi monipuolinen osaaminen tuo joustavuutta toimitusketjuun ja parantaa sisäistä asiakkuus –ajattelua. Tilaustoimitusketjun tehokkuutta voidaan parantaa hyödyntäen tapaukselle parhaiten soveltuvia Lean –menetelmiä ja kehittämällä toimittajayhteistyötä.

Palvelun laatu tapahtumatuotantoyksikössä

Palvelun laatu on monimuotoinen asetelma, johon vaikuttavat palveluntarjoajan ja asiakkaan yhteistoiminta, kuten myös vuorovaikutustekijät. Kuitenkaan asiakasnäkökulmasta katsottuna palvelun laadun arviointi ei liity ainoastaan yhteen tekijään, vaan koko tuotantoprosessin aikana tapahtuviin asioihin, jota palveluntarjoaja ja asiakas yhdessä toteuttavat. Tämän tutkimuksen aihealue keskittyy siihen millainen on tapahtumatuotantoyksikön palvelun laatu, mitkä tekijät tähän vaikuttavat ja mitkä tekijät nousevat esille erityisen voimakkaina. Keskeisemmät teoriataustat liittyvät palvelun ja tavaratuotannon eroavaisuuksiin, palvelun prosessimaiseen luonteeseen, asiakasarvoon, sekä palvelun laadun eri näkökulmiin. Palvelun laatua tässä tutkimuksessa tarkastellaan mallinnetun tapahtumatuotantoyksikön palveluprosessin myötä, jonka kuvaamiseen hyödynnetään Service Blueprinting tekniikkaa. Teoriaosuudessa keskitytään tarkastelemaan palvelun laadun erilaisia malleja, joiden myötä myös tämän tutkimuksen mittaamiselle saatiin luotua oma pohja. Tutkimuksen tiedonkeruumenetelmänä käytetään aineistotriangulaatiota. Tutkimuksen ensimmäisessä vaiheessa käytetään kvantitatiivista tutkimusmenetelmää, kyselylomakkeen muodossa ja toisessa vaiheessa kvalitatiivista tutkimusmenetelmää, teema- ja puolistrukturoidun haastattelun muodossa. Tutkimuksen tulokset kertovat tapahtumatuotantoprosessin palvelu laadun tilan, sekä siihen sisältyvät vahvuudet ja heikkoudet. Myös tapahtumatuotantotyöhön vaikuttavat palvelun laadun tekijät, tuotiin esille tutkimuksen kautta.

Hitsaustuotannon tehostaminen mekanisoinnin keinoin

Mekanisoinnin ja automaation osuuden lisääminen hitsaustuotannossa on eräs keino hitsaavan teollisuuden kilpailukyvyn tehostamiseksi. Tässä työssä tutkittiin hitsaustyön tehostamista mekanisoinnin keinoin. Työ tehtiin Rämö Oy:n konepajalla Imatralla, todellisia tuotantokappaleita vastaavilla koekappaleilla. Teoriaosuudessa on läpikäyty hitsauksen mekanisointia, kappaleenkäsittelyä ja erilaisia hitsausprosesseja. Osuudessa on käsitelty myös mekanisoidun hitsauksen laatua ja laadunvarmistusta. Kohdeyrityksen tuotannon nykytilanteen kartoitus on esitetty tässä osuudessa. Käytännön osuudessa on käsitelty hitsauskokeiden suoritus, kokeiden tulokset sekä niiden analysointi. Tuloksista voidaan todeta kevytmekanisoinnin olevan kustannustehokas keino hitsaustyön tehokkuuden sekä laadun parantamiseksi. Työn tuloksia tullaan käyttämään hyödyksi kehitettäessä hitsaavaa tuotantoa Rämö Oy:ssä.