Synthesis and imidization of poly(amic methyl ester)s

The synthesis and characterization of a series of poly(amic methyl ester)s from five aromatic dianhydrides and a diamine, 4,4'-oxydianiline (ODA), are described. These poly(amic ester)s are obtained by the low-temperature polycondensation from dianhydrides derived diester-diacyl chlorides and ODA in DMAc solution with the inherent viscosities in the 0.5-0.9 dL/g range. These precursors are readily soluble in aprotic solvents. A detailed thermal study of the imidization process is presented, based on dynamic and isothermal TGA measurements, FTIR spectroscopy, and dynamic mechanical analysis. (C) 1997 John Wiley & Sons, Inc.

Preparation and characterization of polyimide/Al2O3 hybrid films by sol-gel process

A sol-gel process has been developed to prepare polyimide (PI)/Al2O3 hybrid films with different contents of Al2O3 based on pyromellitic dianhydride (PMDA) and 4,4'-oxydianiline (ODA) as monomers. FESEM and TEM images indicated that Al2O3 particles are relatively well dispersed in the polyimide matrix after ultrasonic treatment of the sol from aluminum isopropoxide and thermal imidization of the gel film. The dimensional stability, thermal stability, mechanical properties of hybrid PI films were improved obviously by an addition of adequate Al2O3 content, whereas, dielectric property and the elongation at break decreased with the increase of Al2O3 content. Surprisingly, the corona-resistance property of hybrid film was improved greatly with increasing Al2O3 content within certain range as compared with pure PI film.

Pore-filling membrane for direct methanol fuel cells based on sulfonated poly(styrene-ran-ethylene) and porous polyimide matrix

We have synthesized a porous co-polyimide film by coagulating a polyimide precursor in the non-solvent and thermal imidization. Factors affecting the morphology, pore size, porosity, and mechanical strength of the film were discussed. The porous polyimide matrix consists of a porous top layer and a spongy sub-structure with micropores. It is used as a porous matrix to construct sulfonated poly(styrene-ran-ethylene) (SPSE) infiltrated composite membrane for direct methanol fuel cell (DMFC) application. Due to the complete inertness to methanol and the very high mechanical strength of the polyimide matrix, the swelling of the composite membrane is greatly suppressed and the methanol crossover is also significantly reduced, while high proton conductivity is still maintained. Because of its higher proton conductivity and less methanol permeability, single fuel cell performance test demonstrated that this composite membrane outperformed Nafion membrane.

Studies on syntheses and properties of novel CeO2/Polyimide nanocomposite films from Ce(Phen)(3) complex

A series of cerium dioxide (CeO2,)/polyimide (PI) nanocomposites were successfully prepared from Ce(Phen)(3) and polyamic acid (PAA) via the solution direct-dispersing method, followed by a step thermal imidization process. TGA and XPS studies showed that the cerium complex decomposed to form CeO2, during the thermal imidization process at 300 degrees C. SEM observation showed that the formed CeO2, as nalloparticles was well dispersed in polyimide matrix with a size of about 50-100 nm for samples with different contents of CeO2. Thermal analysis indicated that the introduction of CeO2, decreased the thermal stability of nanocomposite films due to the decomposition of Ce(Phen)(3) in the imidization process, while the glass transition temperature (T-g) increased obviously. especially nanocomposite films with high loading of CeO2 exhibited a trend of disappearance off, DMTA and static tensile measurements showed that the storage modulus of nanocomposite films increased, while the elongation at break decreased with increasing CeO2 content.

Synthesis and properties of novel polyimides derived from 2,2 ',3,3 '-benzophenonetetracarboxylic dianhydride

A new synthetic route to 2,2',3,3'-BTDA (where BTDA is benzophenonetetracarboxylic dianhydride), an isomer of 2,3',3',4'-BTDA and 3,3',4,4'-BTDA, is described. Single-crystal X-ray diffraction analysis of 2,2',3,3'-BTDA has shown that this dianhydride has a bent and noncoplanar structure. The polymerizations of 2,2',3,3'-BTDA with 4,4'-oxydianiline (ODA) and 4,4'-bis(4-aminophenoxy)benzene (TPEQ) have been investigated with a conventional two-step process. A trend of cyclic oligomers forming in the reaction of 2,2',3,3'-BTDA and ODA has been found and characterized with IR, NMR, matrix-assisted laser desorption/ionization time-of-flight mass spectrometry, and elemental analyses. Films based on 2,2',3,3'-BTDA/TPEQ can only be obtained from corresponding polyimide (PI) solutions prepared by chemical imidization because those from their polyamic acids by thermal imidization are brittle. PIS from 2,2',3,3'-BTDA have lower inherent viscosities and worse thermal and mechanical properties than the corresponding 2,3',3',4'-BTDA- and 3,3',4,4'-BTDA-based PIs. PIs from 2,2',3,3'-BTDA and 2,3',3',4'-BTDA are amorphous, whereas those from 3,3',4,4'-BTDA have some crystallinity, according to wide-angle X-ray diffraction.

Syntheses and properties of novel polyimides derived from 2-(4-aminophenyl)-5-aminopyrimidine

2-(4-Aminophenyl)-5-aminopyrimidine (4) is synthesized via a condensation reaction of vinamidium salts and amidine chloride salts, followed by hydrazine palladium catalyzed reduction. A series of novel homo- and copolyimides containing pyrimidine unit are prepared from the diamine and 1,4-phenylenediamine (PDA) with pyromellitic dianhydride (PMDA) or 3,3',4,4'-biphenyl tertracarboxylic dianhydride (BPDA) via a conventional two-step thermal imidization method. The poly(amic acid) precursors had inherent viscosities of 0.97-4.38 dL/g (c = 0.5 g/dL, in DMAc, 30 degrees C) and all of them could be cast and thermally converted into flexible and tough polyimide films. All of the polyimides showed excellent thermal stability and mechanical properties. The glass transition temperatures of the resulting polyimides are in the range of 307-434 degrees C and the 10% weight loss temperature is in the range of 556-609 degrees C under air. The polyimide films possess strength at break in the range of 185-271 MPa, elongations at break in the range of 6.8-51%, and tensile modulus in the range of 3.5-6.46 GPa. The polymer films are insoluble in common organic solvents, exhibiting high chemical resistance.

Polyimides derived from mellophanic dianhydride

The synthesis of mellophanic dianhydride (MPDA), an isomer of pyromellitic dianhydride (PMDA), was studied. A trend of forming cyclic oligomers in the reactions of MPDA with 4,4'-oxydianiline (ODA) or 4,4'-methylenedianiline (MDA) in DMAC was found. The cyclic dimer from MPDA/MDA was isolated and fully characterized, including an X-ray crystallographic analysis. The reactions of MPDA with aromatic diamines were found much more complicated than those of PMDA. A model study was performed to clarify the reactions. Several byproducts were isolated and characterized, so that, in an usual two-step process to prepare polyimides, imide, amide linkage, and carboxylic group may be involved in the polymer structure. The water, either existing in solvent or being generated during the imidization, is the main reason for the side reactions. The properties of some polyimides derived from MPDA and diamines were tested and compared with those of the isomeric polyimides derived from PMDA.

Polyimides from isomeric biphenyltetracarboxylic dianhydrides and the effects of chemical structure on solubility

A series of homopolyimides and copolyimides was synthesized by the solution condensation of biphenyltetracarboxylic dianhydride (BPDA) isomers and various diamines followed by chemical imidization. These polyimides had intermediate to high molecular weights with inherent viscosities of 0.34-1.01 dL/g for homopolyimides and 0.48-1.02 dL/g for copolyimides. Thermogravimetric analysis indicated that the aromatic polyimides were stable up to 500degreesC, and the 5% weight loss temperatures were recorded in the range of 506-597degreesC in an air atmosphere and in the range of 517-601degreesC in a nitrogen atmosphere, depending on the diamines used. The glass transition temperatures of aromatic homopolyimides were above 271degreesC, while the glass transition temperatures of the copolyimides increased with an increase in the 2, 2', 3, 3'-BPDA-component. The effects of the chemical structure of the polymer chain on the solubility were investigated. It was found that the solubility of BPDA-based polyimides could be improved by the introduction of flexible units, nonlinear and non-coplanar units, and copolymerization. The polyimides with nonlinear and non-coplanar units derived from 2, 2', 3, 3'-BPDA appeared to have prominently enhanced solubility in polar aprotic solvents and polychlorocarbons when compared with the homopolyimide derived from 3, 3', 4, 4'-BPDA.

Study on a novel polyimide precursor prepared by a modified polymerization of monomeric reactants (MPMR) procedure

A novel polyimide precursor based on the dimethyl ester of 3,3',4,4'-biphenyltetracarboxylic acid, 4,4'-methylene dianiline and the monomethyl ester of 5-norbornene-2,3-dicarboxylic acid (BPDE/MDA/NE) was prepared by a modified polymerization of monomeric reactants (PMR) approach (MPMR). The composition of the precursor was quantitatively characterized by means of FTIR, HPLC and GC. The fractions of imide, amic ester and amic acid units in the precursor, typically prepared by refluxing in 1,4-dioxane for 2 h, were 33.7, 30.8 and 1.1 mol-%, respectively. The portion of free MDA was 3.34 wt.-% as determined by HPLC.

Synthesis and characterization of aromatic dianhydrides and polyesterimides derived from 4-hydroxyphthalic anhydride

4-Hydroxyphthalic anhydride, prepared from 4-chlorophthalic anhydride, was reacted with trimellitic anhydride monoacid chloride or arylene diacid chloride to give aromatic ester-containing dianhydrides (EDAs). These dianhydrides were characterized by element analysis, melt point, FTIR and H-1-NMR. A series of aromatic poly (amic ester acid)s was synthesized by polycondensation of these EDAs and various diamines in polar organic solvent. The inherent viscosity of poly (amic ester acid)s ranged from 0.55 to 0.89 dL/g, indicating the intermediate to higher molecular weight. Polyesterimides having glass transition temperatures between 184-219degreesC were produced by thermal imidization of corresponding poly (amic ester acid)s. These polymers were fairly resistant to organic solvent, but some of them were soluble in phenol solvents. Thermogravimetric analyses revealed that these polyesterimides were stable up to 400degreesC, and the 5% weight loss temperatures were recorded in the range of 432-483degreesC in air atmosphers and 451-490degreesC in nitrogen.

Diffusion-limited kinetics modeling of one-step polyimide formation

A diffusion-limited kinetic model was developed to describe the imidization of one-step polythioetherimide formation based on an endgroup diffusion model. The changes of conversion and viscosity during the imidization were monitored with thermogravimetric analysis and dynamic stress rheometry, respectively. It was observed that the imidization rate began to decelerate after a fast early stage, whereas the viscosity in the system increased dramatically after a period of low value. Amic acid and imide formations concurrently take place in the one-step polyimide formation, but the formation of amic acid is much slower than that of imide and is the rate-limiting step of imidization. When a second-order kinetic model was used to describe the imidization, the effect of viscosity on the diffusion resistance of reactive groups needed to be included. In order to predict the change of viscosity during the imidization, the Lipshitz-Macosko model was modified and introduced into the diffusion-limited kinetic model by the Stokes-Einstein equation. The comparison of the modeled results with experimental data indicated that the diffusion-limited kinetic model and the modified Lipshitz-Macosko model were able to efficiently predict the changes of conversion and viscosity with temperature and time during the one-step polythioetherimide formation. (C) 2001 John Wiley & Sons, Inc.

Ester-type precursor of polyimide and photosensitivity

In order to investigate the influence of the main chain structure and molecular weight on the sensitivity of photosensitive ester-type precursor of polyimide (photo-PAE), an improved method was used to synthesize several kinds of photo-PAEs with relatively high molecular weight. Their sensitivities (at 365 nm) were investigated, and it was found that some additives such as sensitizer and photoinitiator had the greatest influence on the sensitivity of photo-PAE, that the photo-PAE with BPDA and mPDA as the main chain structure had the best sensitivity (D-0.5: 5-10 mJ/cm(2)) among the studied photo-PAEs, and that the sensitivity did not significantly change with the change of inherent viscosity of photo-PAE. Meanwhile, the thermal imidization of these photo-PAEs was also investigated by means of TGA and IR analyses. Additionally, a discussion was made for formulation of PSPI resist. (C) 1999 Elsevier Science Ltd. All rights reserved.

A comparative study of insoluble and soluble polyimide thin films

Physical properties of thin films of soluble and insoluble aromatic polyimides were compared by d.s.c., u.v.-visible and fluorescence spectroscopy, and prism coupler technique. D.s.c. results showed that the thermal properties of insoluble polyimides are superior to those of soluble ones, owing to the specific molecular interactions of insoluble polyimides, revealed by fluorescence spectroscopy. However, the specific molecular interactions sacrifice the transparency in their thin films, shown by u.v.-visible transmission spectra. Negative birefringence of thin films, not only for soluble polimides but also for polyamic acids of insoluble polyimides, was confirmed by prism coupler, while thin films of insoluble polyimides thermally imidized lack high levels of negative birefringence. It is regarded that thin films of insoluble polyimides thermally imidized are likely to be isotropic because of molecular relaxation above their glass transition temperatures (T-g) in the course of thermal imidization, according to Flory's principle. On the contrary, thin films of insoluble poyimide chemically imidized keep the same levels of negative birefringence as those of the relevant polyamic acid thin films. Judging from the opposite cases, it is recognized that molecular relaxation above T-g weakens the optical anisotropy of polyimide thin films. (C) 1998 Elsevier Science Ltd. All rights reserved.

Synthesis and characterization of poly(amide imide)s containing cyclohexylidene moieties with bulky substituents

Novel poly(amide imide)s (PAI) containing alkyl-substituted cyclohexylidene moieties were synthesized by conventional polycondensation of trimellitic anhydride chloride with novel aromatic diamines followed by chemical imidization using acetic anhydride and pyridine. The inherent viscosities of the resulting PAIs are relatively high and range from 71 to 112 mt g(-1). The prepared PAIs show excellent thermal stability and good solubility. The glass transition temperatures (T-g) measured by DSC are observed in the range of 312-342 degrees C. Furthermore, all the polymers are readily soluble in less hygroscopic organic solvents like cyclohexanone, gamma-butyrolactone as well as aprotic polar solvents.