Desenvolvimento de estruturas porosas tridimensionais por moldação por congelamento (Freeze-Casting)

Dissertação para obtenção do Grau de Mestre em Engenharia Biomédica

Estruturas 3D porosas com gradiente de funcionalidade produzidas por Freeze-casting

Dissertação para obtenção do Grau de Mestre em Engenharia de Materiais

Sviluppo di impianti ceramici biomimetici a porosità controllata per la rigenerazione del tessuto osseo

La presente ricerca si inquadra nell’ambito della risoluzione dei problemi legati alla chirurgia ossea, per la cura e la sostituzione di parti di osso in seguito a fratture, lesioni gravi, malformazioni e patologie quali osteoporosi, tumori, etc… Attualmente la progettazione di impianti per le sostituzioni/rigenerazioni ossee richiede che i materiali sviluppati siano in grado di “mimare” la composizione e la morfologia dei tessuti naturali, in modo da generare le specifiche interazioni chimiche esistenti nei tessuti dell’organismo con cui vengono a contatto e quindi di biointegrarsi e/o rigenerare l’osso mancante nel miglior modo possibile, in termini qualitativi e quantitativi. Per lo sviluppo di sostituti ossei porosi sono state sperimentate 2 tecnologie innovative: il freeze-casting ed il foaming. Gli impianti ceramici realizzati hanno presentano una dimensione dei pori ed un’interconnessione adeguata sia per l’abitazione cellulare che per la penetrazione dei fluidi fisiologici e la vascolarizzazione. In particolare l’elevata unidirezionalità nei campioni ottenuti mediante freeze-casting si presenta molto promettente poiché fornisce cammini guida che migliorano la vascolarizzazione dell’impianto e l’abitazione cellulare in tempi rapidi e nella parte più interna dello scaffold. D’altra parte, la tecnologia del foaming ha permesso l’ottenimento di materiali apatitici ad alta porosità multidimensionale ed interconnessa con proprietà meccaniche implementate rispetto a tipologie precedenti e, lavorabili dopo sinterizzazione mediante prototipazione rapida. Per questo motivo, questi materiali sono attualmente in corso di sperimentazione, con risultati preliminari adeguati promettenti per un’applicazione clinica, come sostituti ossei di condilo mandibolare, sito estremamente critico per gli sforzi meccanici presenti. È stata dimostrata la possibilità di utilizzare lo scaffold ceramico biomimetico con la duplice funzione di sostituto osseo bioattivo e sistema di rilascio in situ di ioni specifici e di antibiotico, in cui la cinetica di rilascio risulta fortemente dipendente dalle caratteristiche chimico-fisico morfologiche del dispositivo (solubilità, area di superficie specifica,…). Per simulare sempre di più la composizione del tessuto osseo e per indurre specifiche proprietà funzionali, è stata utilizzata la gelatina come fase proteica con cui rivestire/impregnare dispositivi porosi 3D a base di apatite, con cui miscelare direttamente la fase inorganica calcio-fosfatica e quindi realizzare materiali bio-ibridi in cui le due fasi contenenti siano intimamente interagenti. Inoltre al fine di ridurre gli innumerevoli problemi legati alle infezioni ossee alcuni dei materiali sviluppati sono stati quindi caricati con antibiotico e sono state valutate le cinetiche di rilascio. In questa maniera, nel sito dell’impianto sono state associate le funzioni di trasporto e di rilascio di farmaco, alla funzione di sostituzione/rigenerazione ossee. La sperimentazione con la gelatina ha messo in luce proprietà posatamente sfruttabili della stessa. Oltre a conferire allo scaffold un implementata mimesi composizionale del tessuto osseo, ha infatti consentito di aumentare le proprietà meccaniche, sia come resistenza a compressione che deformazione. Unitamente a quanto sopra, la gelatina ha consentito di modulare la funzionalità di dispensatore di farmaco; mediante controllo della cinetica di rilascio, tramite processi di reticolazione più o meno spinti.

Adsorbimento dinamico di CO2 in compositi innovativi a base geopolimerica

Fra le alternative proposte per la riduzione delle emissioni di CO2, le tecniche di Carbon Capture si presentano come un’efficace soluzione per il breve e medio termine. Fra queste, l’adsorbimento su fase solida per la rimozione di CO2 da correnti gassose si prospetta come una valida alternativa rispetto al convenzionale assorbimento ad umido. Questo lavoro di tesi si è occupato della sintesi di un composito a base geopolimerica presso l’ISTEC/CNR di Faenza, da impiegare per l’adsorbimento di CO2 a bassa temperatura, e dell’analisi del suo comportamento in regime di adsorbimento dinamico. Tale materiale è stato sintetizzato tramite attivazione con soluzione alcalina di metacaolino 1200S addizionato con polveri di zeolite Na13X. Esso costituisce una opzione interessante per la cattura di CO2, mostrando capacità di adsorbimento superiori a 1 mmol/g per concentrazioni di CO2 del 14% (a pressione atmosferica), simili a quelle presenti in molti processi industriali. Le prestazioni in regime dinamico risultano inoltre simili a quelle registrate nel regime statico. Le prove sperimentali hanno evidenziato la criticità della rigenerazione del materiale, in particolare riguardo all’eliminazione dell’acqua. Una temperatura di 130°C si mostra adatta per ottenere un’elevata rigenerazione del materiale, con rimozione sia di CO2 che dell’umidità adsorbita. Dalle prove svolte è risultato evidente come non sia conveniente operare con desorbimenti a temperatura ambiente e pressione atmosferica, ma sia necessario operare combinando swing di pressione e temperatura. È stato inoltre valutato l’effetto di una più bassa temperatura di adsorbimento (2°C), che porta ad un aumento della capacità del materiale. Sviluppi futuri in questo campo potrebbero essere la produzione di monoliti geopolimerici a porosità strutturate tramite tecniche innovative quali il freeze-casting e l’utilizzo di compositi integrati con additivi che ne migliorino le performance in termini di conducibilità termica.

Study and development of BaCe0.65Zr0.20Y0.1503-Δ (BCZY) – Gd0.2Ce0.8O2-Δ (GDC) dense ceramic membranes sysyem for high temperature H2 purification

The first main conclusion drawn from this dissertation concerns the amount of Pt deposited on the asymmetric layer of membrane produced by tape casting porosity shaping method. Three different amounts were investigated (0.15, 1.5 and 4.5 mg cm-2 ). The most optimal performance, based on H2 permeation performances, was attained when 1.5 mg cm-2 of Pt was deposited on the porous layer, resulting in a 0.642 mL min-1 cm-2 permeated H2 when 80% H2 in He was employed as the feed. Pt deposition method is influenced by the concentration of the Pt precursor, which results in different morphology of the catalyst. The second development focused on further optimization on tape casting membranes concerning the solvent employed for the Pt catalyst deposition. The same concentration of Pt was employed, depositing 1.5 mg cm-2 on the porous side of the membrane, but a mixture of acetone and water was employed as solvent. This mixture allowed the suppression of effects leading to poorly dispersed particles. As a result, it was possible to achieve 0.74 mL min-1 cm-2 at 750°C with 50% H2 in He. Lastly, first-ever permeation performance measurements into an innovative ceramic membrane type for hydrogen separation was investigated. In-depth research was done on a group of hierarchically-structured BaCe0.65Zr0.20Y0.15O3-δ(BCZY) - Gd0.2Ce0.8O2-δ(GDC) membranes produced by freeze casting porosity shaping method. Membranes were investigated observing the effect of deposition solvent and the effect of porous layer thickness. Employing a mixture of Acetone and water resulted in better hydrogen permeation at temperatures (T > 650°C), reaching 0.26 mL min-1 cm-2 at 750°C with 50% H2 in He. The reduction of porous layer thickness led to a hydrogen flow of 0.33 mL min-1 cm-2 , at 750°C with 50% H2 in He.

Effect of casting atmosphere on the shear bond strength of a ceramic to Ni-Cr and Ni-Cr-Be alloys

The success of metal-ceramic restorations depends on an optimal bond between metal and ceramic. This study evaluated the effect of 3 casting atmospheres on the metal-ceramic bond strength (MCBS) of 2 Ni-Cr alloys, with beryllium (Fit Cast V) and without beryllium (Fit Cast SB). Sixty acrylic resin patterns (8 mm long and 5 mm diameter) were obtained using a fluorocarbon resin matrix. Wax was used to refine the surface of acrylic resin patterns that were invested and cast in an induction casting machine under normal, vacuum, and argon atmospheres at a temperature of 1340ºC. The castings were divested manually and airborne-particle abraded with 100-µm aluminum-oxide. Ten castings were obtained for each group. The IPS Classic V ceramic was applied (2 mm high and 5 mm diameter). The shear bond strength was tested in a mechanical testing machine with a crosshead speed of 2.0 mm/min. The MCBS data (MPa) were subjected to 2-way analysis of variance (α=0.05). There was no statistically significant difference (p>0.05) between the alloys or among the casting atmospheres. Within the limitations of this study, it may be concluded that the presence of beryllium and the casting atmosphere did not interfere in the MCBS of the evaluated metal-ceramic combinations

Comparative study of two commercially pure titanium casting methods

The interest in using titanium to fabricate removable partial denture (RPD) frameworks has increased, but there are few studies evaluating the effects of casting methods on clasp behavior. OBJECTIVE: This study compared the occurrence of porosities and the retentive force of commercially pure titanium (CP Ti) and cobalt-chromium (Co-Cr) removable partial denture circumferential clasps cast by induction/centrifugation and plasma/vacuum-pressure. MATERIAL AND METHODS: 72 frameworks were cast from CP Ti (n=36) and Co-Cr alloy (n=36; control group). For each material, 18 frameworks were casted by electromagnetic induction and injected by centrifugation, whereas the other 18 were casted by plasma and injected by vacuum-pressure. For each casting method, three subgroups (n=6) were formed: 0.25 mm, 0.50 mm, and 0.75 mm undercuts. The specimens were radiographed and subjected to an insertion/removal test simulating 5 years of framework use. Data were analyzed by ANOVA and Tukey's to compare materials and cast methods (α=0.05). RESULTS: Three of 18 specimens of the induction/centrifugation group and 9 of 18 specimens of plasma/vacuum-pressure cast presented porosities, but only 1 and 7 specimens, respectively, were rejected for simulation test. For Co-Cr alloy, no defects were found. Comparing the casting methods, statistically significant differences (p<0.05) were observed only for the Co-Cr alloy with 0.25 mm and 0.50 mm undercuts. Significant differences were found for the 0.25 mm and 0.75 mm undercuts dependent on the material used. For the 0.50 mm undercut, significant differences were found when the materials were induction casted. CONCLUSION: Although both casting methods produced satisfactory CP Ti RPD frameworks, the occurrence of porosities was greater in the plasma/vacuum-pressure than in the induction/centrifugation method, the latter resulting in higher clasp rigidity, generating higher retention force values.

KINETICS VERSUS HYDRODYNAMICS: GENERALIZATION OF LANDAU/COOPER-FRYE PRESCRIPTION FOR FREEZE-OUT

The problem of spectra formation in hydrodynamic approach to A + A collisions is considered within the Boltzmann equations. It is shown analytically and illustrated by numerical calculations that the particle momentum spectra can be presented in the Cooper-R-ye form despite freeze-out is not sharp and has the finite temporal width. The latter is equal to the inverse of the particle collision rate at points (t(sigma) (r, p), r) of the maximal emission at a fixed momentum p. The set of these points forms the hypersurfaces t(sigma)(r,p) which strongly depend on the values of p and typically do not enclose completely the initially dense matter. This is an important difference from the standard Cooper-Frye prescription (CFp), with a common freeze-out hypersurface for all p, that affects significantly the predicted spectra. Also, the well known problem of CFp as for negative contributions to the spectra from non-space-like parts of the freeze-out hypersurface is naturally eliminated in this improved prescription.

Scaling properties at freeze-out in relativistic heavy-ion collisions

Identified charged pion, kaon, and proton spectra are used to explore the system size dependence of bulk freeze-out properties in Cu + Cu collisions at root s(NN) = 200 and 62.4 GeV. The data are studied with hydrodynamically motivated blast-wave and statistical model frameworks in order to characterize the freeze-out properties of the system. The dependence of freeze-out parameters on beam energy and collision centrality is discussed. Using the existing results from Au + Au and pp collisions, the dependence of freeze-out parameters on the system size is also explored. This multidimensional systematic study furthers our understanding of the QCD phase diagram revealing the importance of the initial geometrical overlap of the colliding ions. The analysis of Cu + Cu collisions expands the system size dependence studies from Au + Au data with detailed measurements in the smaller system. The systematic trends of the bulk freeze-out properties of charged particles is studied with respect to the total charged particle multiplicity at midrapidity, exploring the influence of initial state effects.

Microstructural characteristics and corrosion behavior of a super duplex stainless steel casting

The machining of super duplex stainless steel castings is usually complicated by the difficulty involved in maintaining the dimensional tolerances required for given applications. Internal stresses originating from the solidification process and from subsequent heat treatments reach levels that exceed the material`s yield strength, promoting plastic strain. Stress relief heat treatments at 520 degrees C for 2 h are an interesting option to solve this problem, but because these materials present a thermodynamically metastable condition, a few precautions should be taken. The main objective of this work was to demonstrate that, after solution annealing at 1130 degrees C and water quenching, stress relief at 520 degrees C for 2 h did not alter the duplex microstructure or impair the pitting corrosion resistance of ASTM A890/A890M Grade 6A steel. This finding was confirmed by microstructural characterization techniques, including light optical and scanning electron microscopy, and X-ray diffraction. Corrosion potential measurements in synthetic sea water containing 20,000 ppm of chloride ions were also conducted at three temperatures: 5 degrees C, 25 degrees C and 60 degrees C. (c) 2008 Elsevier Inc. All rights reserved.

Microstructure and texture assessment of Al-Mn-Fe-Si (3003) aluminum alloy produced by continuous and semicontinuous casting processes

Aluminum sheets are currently produced by the direct-chill process (DC). The need for low-cost aluminum sheets is a challenge for the development of new materials produced by the twin roll caster (TRC) process. It is expected that sheets produced from these different casting procedures will differ in their microstructure. These differences in microstructure and in the crystallographic texture have great impact on sheet mechanical properties and formability. The present study investigated microstructure and evaluated texture of two strips of Al-Mn-Fe-Si (3003) aluminum alloy produced by TRC and by hot-rolling processes. It was possible to notice that the microstructure, morphology, and grain size of the TRC sample were more homogenous than those found in hot-rolled samples. Both strips, obtained by the two processes, showed strong texture gradient across the thickness.

Care during freeze-drying of bovine pericardium tissue to be used as a biomaterial: A comparative study

Bovine pericardium (BP) tissue is widely used in the manufacture of bioprosthetics. The effects of freeze-drying on the BP tissue have been studied by some researchers in order to decrease their cytotoxicity due to preservation in formaldehyde solution, and to increase the lifetime of the product in storage. This study was undertaken in order to study the effect of freeze-drying in the structure of BP. To perform this study BP samples were freeze-dried in two different types of freeze-dryers available in our laboratory: a laboratory freeze-dryer, in which it was not possible to control parameters and a pilot freeze-dryer, wherein all parameters during freezing and drying were controlled. After freeze-drying processes, samples were analyzed by SEM, Raman spectroscopy, tensile strength, water uptake tests and TEM. In summary, it has been demonstrated that damages occur in collagen fibers by the loss of bulk water of collagen structure implicating in a drastic decreasing of BP mechanical properties due to its structural alterations. Moreover, it was proven that the collagen fibrils suffered breakage at some points, which can be attributed to the uncontrolled parameters during drying. (C) 2011 Elsevier Inc. All rights reserved.

The influence of crucible material on the DSC thermal analysis compared to freeze-drying microscopy results

The aim of this study was to investigate the influence of different crucible materials on the thermal analysis of binary systems. The thermal properties of two distinct solutions were measured both by Differential Scanning Calorimetry (DSC) and freeze-drying microscopy and the results were compared. The glass transition of the maximally freeze-concentrate (T (g)`) and the eutectic melting temperature (T (eut)) were not influenced by the crucible material. However the heat of fusion (Delta H) involved during the T (eut) as well as the Delta C (p) involved during the T (g)` of the solutions were affected.

Moisture sorption isotherm characteristics of freeze-dried D-limonene emulsions in modified chitosan and maltodextrin

This article reports on modified chitosan as an alternative substance for protecting loss of volatile compounds during freeze drying. Moisture sorption isotherms of freeze-dried D-limonene emulsions in modified chitosan were determined at 15, 25, and 35 degrees C. The data were adjusted to the GAB model. Maltodextrin was used in a parallel experiment. Flavor released from microcapsules was measured. The monolayer humidity, the sorption heat, the diffusivity coefficients, and the surface area of freeze-dried D-limonene emulsions were determined.

Effect of freeze-drying on the mechanical, physical and morphological properties of glutaraldehyde-treated bovine pericardium: evaluation of freeze-dried treated bovine pericardium properties

Purpose: Biomaterials have been widely used in the field of regenerative medicine. Bovine pericardium tissue has been successfully used as a bioprosthetic material in manufacturing heart valves, but studies concerning the tissue are ongoing in order to improve its storage, preservation and transportation. This article provides an overview of the characteristics of bovine pericardium tissue chemically treated after the freeze-drying process. These characteristics are essential to evaluate the changes or damage to the tissue during the process. Methods: The mechanical properties of the tissue were analyzed by three different methods due to its anisotropic characteristics. The physical properties were analyzed by a colorimetric method, while the morphological properties were evaluated by scanning electron microscopy (SEM). Results: The freeze-dried bovine pericardium showed no significant change in its mechanical properties. There was no significant change in the elasticity of the tissue (p > 0.05) and no color change. In addition, SEM analysis showed that the freeze-dried samples did not suffer structural collapse. Conclusions: It was concluded that glutaraldehyde-treated bovine pericardium tissue showed no significant change in its properties after the freeze-drying process.