Anomaly diagnosis in ceramic claddings by thermography - A review

With the increasing importance given to building rehabilitation comes the need to create simple, fast and non-destructive testing methods (NDT) to identify problems and for anomaly diagnosis. Ceramic tiles are one of the most typical kinds of exterior wall cladding in several countries; the earliest known examples are Egyptian dating from 4000 BC. This type of building facade coating, though being quite often used in due to its aesthetic and architectural characteristics, is one of the most complex that can be applied given the several parts from which it is composed; hence, it is also one of the most difficult to correctly diagnose with expeditious methods. The detachment of ceramic wall tiles is probably the most common and difficult to identify anomaly associated with this kind of cladding and it is also definitely the one that can compromise security the most. Thus, it is necessary to study a process of inspection more efficient and economic than the currently used which often consist in semi-destructive methods (the most common is the pull off test), that can only be used in a small part of the building at a time, allowing some assumptions of what can the rest of the cladding be like. Infrared thermography (IRT) is a NDT with a wide variety of applications in building inspection that is becoming commonly used to identify anomalies related with thermal variations in the inspected surfaces. Few authors have studied the application of IRT in anomalies associated with ceramic claddings claiming that the presence of air or water beneath the superficial layer will influence the heat transfer in a way that can be detected in both a qualitative and a quantitative way by the thermal camera, providing information about the state of the wall in a much broad area per trial than other methods commonly used nowadays. This article intends to present a review of the state of art of this NDT and its potentiality in becoming a more efficient way to diagnose anomalies in ceramic wall claddings.

Sistemas de Gestión de la Calidad. Metodología para implementar proyectos de mejora continua para la reducción de los defectos de construcción en edificación de viviendas

La mejora continua debería estar presente siempre en las empresas, dispongan o no de sistemas de gestión. Sin embargo, su aplicación en el sector de la construcción es especialmente difícil debido a las características particulares del mismo. Por este motivo se plantea el objetivo principal de esta Tesis Doctoral: “Establecer una metodología de trabajo que permita a las empresas constructoras implantar proyectos de mejora continua para incrementar la calidad de las viviendas entregadas a los usuarios”. En la investigación llevada a cabo se han inspeccionado 818 viviendas, recogiendo un total de 82.550 incidencias, las cuales se han analizado aplicando cuatro de las siete herramientas estadísticas básicas de la mejora continua (Hoja de recogida de datos, Estratificación, Histograma y Diagrama de Pareto), concluyendo que los tres oficios que concentran el 80% de los defectos, en los que convendría actuar para reducir de manera significativa los fallos de construcción en la fase de pre-entrega, son: Carpintería de Madera, Revestimientos Cerámicos e Instalación de Electricidad. De entre estos tres oficios se ha seleccionado el de Revestimientos Cerámicos para poner en práctica un proyecto de mejora continua. Analizando los datos relativos a este oficio se elabora un listado de 25 defectos tipo en los que se pueden agrupar todas las incidencias detectadas. Aplicando de nuevo las cuatro herramientas básicas de la calidad se destacan los 10 defectos tipo con mayor impacto en volumen de incidencias y en coste de reparación, para focalizar los esfuerzos de mejora. Con esta información se elabora un documento de criterios técnicos para la ejecución de los Revestimientos Cerámicos que se implanta, en parte, en varias obras para tratar de reducir los defectos detectados en las viviendas antes de la entrega a sus propietarios, y se definen unos Índices de Calidad para medir los resultados. Se toman datos de nuevo a 6 y 20 meses desde la implantación del protocolo, se analizan y se calculan los resultados del proyecto de mejora, concluyendo que se está avanzando positivamente. En base a toda la información recogida a lo largo del proceso de la investigación y de la experiencia del proyecto de mejora implantado, se presenta una propuesta de metodología para implementar proyectos de mejora, así como la documentación recomendada para su puesta en práctica, además de la documentación técnica específica para la prevención de los defectos de construcción en Revestimientos Cerámicos incluyendo las fichas de control para la recepción de materiales, control de ejecución y control de recepción del revestimiento terminado. ABSTRACT Continuous improvement should always be a core value in firms of all kinds, whether or not they implement management systems. Nevertheless, its application in the construction sector seems especially difficult due to its inherent intricacies and complexity. The study of this phenomenon is the main aim of the hereby presented PhD dissertation "Establishment of a working methodology that allows construction (related) firms to carry out projects of continuous improvement in order to increase the quality of housing upon delivery to the client". In the present research 818 housing units have been inspected, collecting a total of 82550 incidence entries, which have been analyzed by means of 4 out of the 7 basic statistical tools of continuous improvement: Data collection sheets, stratification, histogram, and Pareto diagram. The data shows that the 3 main trades where special actions should be taken in order to significantly reduce construction defects are: carpentry, ceramic cladding, and electricity systems. These trades combined account for the 80% of the total defects detected during the inspections. Among the mentioned works, ceramic tiling is selected as a continuous improvement case study project. Analysing data relative to this specific trade, a list of 25 defect types is developed. These types gather all detected defects under this group. Further applying the four statistical tools referred to above, the 10 most significant events are highlighted as to clearly determine the improvement measures. These events have the most impact on both volume of defects and reparation costs. This information is then put together in a document of technical criteria for the correct execution of ceramic tiling that is implemented in various ongoing projects under construction as to minimize the defects prior to the final delivery to the client. Also, a series of Quality Index are defined as criteria for execution suitability. 6 to 20 months after the implementation of this control protocol, the same process is repeated with the purpose of comparing results. It is concluded that a positive evolution takes place. Based both on the information collected throughout the research process and the experience of the case study, the dissertation proposes a methodology to successfully implement improvement projects along with reference documentation and specific technical documents for the prevention of construction defects in ceramic tiling, including (i) material reception control sheets, (ii) an execution control sheet, and a sheet relative to the (iii) control of the finished cladding.

Investigation of Laminar Plasma Remelting/Cladding Processing

Investigation of remelting and cladding processing with laminar plasma jets on several metals has been conducted looking for possible development of a new surface modification technique. The remelting tests illustrated that the new method could evidently improve the material microstructure and properties of cast iron. The cladding was done with Al2O3 ceramic powder on stainless steel. The energy dispersive spectra (EDS) analysis was used to determine the distribution of the major cladding element in the plasma-processed layers, for which the microstructure observations and hardness measurements were also performed.

High-performance ceramic membranes with a separation layer of metal oxide nanofibers

In conventional fabrication of ceramic separation membranes, the particulate sols are applied onto porous supports. Major structural deficiencies under this approach are pin-holes and cracks, and the dramatic losses of flux when pore sizes are reduced to enhance selectivity. We have overcome these structural deficiencies by constructing hierarchically structured separation layer on a porous substrate using lager titanate nanofibers and smaller boehmite nanofibers. This yields a radical change in membrane texture. The resulting membranes effectively filter out species larger than 60 nm at flow rates orders of magnitude greater than conventional membranes. This reveals a new direction in membrane fabrication.

Ceramic membranes for separation of proteins and DNA by in situ growth of alumina nanofibres with a nanomesh of metal oxide nanofibres

Ceramic membranes were fabricated by in situ synthesis of alumina nanofibres in the pores of an alumina support as a separation layer, and exhibited a high permeation selectivity for bovine serum albumin relative to bovine hemoglobin (over 60 times) and can effectively retain DNA molecules at high fluxes.