Otimização da etapa de extração do ácido clavulânico presente no caldo de fermentação utilizando misturas de solventes

The purpose of this work was to study four different solvent mixtures intended to increase the yield of the extraction stage of clavulanic acid (CA), which is one of the steps in the purification process. Four central composite rotatable designs (CCRD) were utilized to optimize the solvent mixtures. The variables selected for the factorial design were solvent mixture ratio (mL/mL) and temperature (ºC). The results showed that the yield of CA extracted from fermentation broth with the solvent mixtures of methyl-ethyl-ketone and ethyl acetate, and methyl-isobutyl-ketone and ethyl acetate (44.7 and 50.0%, respectively) was higher than that of the individual ethyl acetate alone (36.5%).

Feasibility study for acidic biorefinery concept

The integration a recovery process for spent sulfite liquor from a sulfite cooking process with a kraft pulp mill was studied in this thesis work. The process includes a fermentation process for the production of biofuel. The calculation for three cases was done. The three cases considered were with a spruce sulfite pulp production of 100, 250 and 1000 Adt/day corresponding to 10, 25 and 100% of the total pulp production. A kraft cooking process with prehydrolysis was taken in consideration as reference. Compared to kraft cooking with prehydrolysis a bigger amount of ethanol can be produced by sulfite cooking. In the kraft prehydrolysis case 40 t/day of ethanol and 1000 Adt/day pine pulp is produced and in the sulfite case the production is 113 t/day of ethanol and 1000 Adt/day of spruce pulp. The energy consumption in the sulfite process is assumed to be slightly higher than in the kraft prehydrolysis process. The recovery system for spent liquor mix was studied. The evaporation of the spent cooking liquors should be done separately. The approximately composition of melt was calculated. A comparison of all four cases was done and profitability was estimated.

CFD Simulation of Two-phase and Three-phase Flows in Internal-loop Airlift

Airlift reactors are pneumatically agitated reactors that have been widely used in chemical, petrochemical, and bioprocess industries, such as fermentation and wastewater treatment. Computational Fluid Dynamics (CFD) has become more popular approach for design, scale-up and performance evaluation of such reactors. In the present work numerical simulations for internal-loop airlift reactors were performed using the transient Eulerian model with CFD package, ANSYS Fluent 12.1. The turbulence in the liquid phase is described using κ- ε the model. Global hydrodynamic parameters like gas holdup, gas velocity and liquid velocity have been investigated for a range of superficial gas velocities, both with 2D and 3D simulations. Moreover, the study of geometry and scale influence on the reactor have been considered. The results suggest that both, geometry and scale have significant effects on the hydrodynamic parameters, which may have substantial effects on the reactor performance. Grid refinement and time-step size effect have been discussed. Numerical calculations with gas-liquid-solid three-phase flow system have been carried out to investigate the effect of solid loading, solid particle size and solid density on the hydrodynamic characteristics of internal loop airlift reactor with different superficial gas velocities. It was observed that averaged gas holdup is significantly decreased with increasing slurry concentration. Simulations show that the riser gas holdup decreases with increase in solid particle diameter. In addition, it was found that the averaged solid holdup increases in the riser section with the increase of solid density. These produced results reveal that CFD have excellent potential to simulate two-phase and three-phase flow system.

Adsorptive removal of harmful organic compound from aqueous solutions

Adsorption is one of the most commonly used methods in water treatment processes. It is attractive due to it easy operation and the availability of a wide variety of commercial adsorbents. This doctoral thesis focuses on investigating and explaining the influence of external phase conditions (temperature, pH, ionic strength, acidity, presence of cosolutes) on adsorption phenomena. In order to cover a wide range of factors and phenomena, case studies were chosen from various fields where adsorption is applied. These include the adsorptive removal of surface active agents (used in cleaning chemicals, for example) from aqueous effluents, the removal of hormones (estradiol) from drinking water, and the adsorption of antibiotics onto silica. The latter can beused to predict the diffusion of antibiotics in the aquatic system if they are released into the environment. Also the adsorption of living cells on functionalized polymers to purify infected water streams was studied. In addition to these examples, the adsorptive separation of harmful compounds from internal water streams within a chemical process was investigated. The model system was removal of fermentation inhibitors from lignocelluloses hydrolyzates. The detoxification of the fermentation broth is an important step in the manufacture of bioethanol from wood, but has not been studied previously in connection with concentrated acid hydrolyzates. New knowledge on adsorption phenomena was generated for all of the applications investigated. In most cases, the results could be explained by combining classical theories for individual phenomena. As an example, it was demonstrated how liquid phase aggregation could explain abnormal-looking adsorption equilibrium data. In addition to the fundamental phenomena, also process performance was of interest. This aspect is often neglected in adsorption studies. It was demonstrated that adsorbents should not be selected for a target application based on their adsorption properties only, but regeneration of the spent adsorbent must be considered. It was found that using a suitable amount of organic co-solvent in the regeneration can significantly improve the productivity of the process.

Identifying and Characterizing New Ingredients in vitro for Prebiotic and Synbiotic use

The endogenous microbiota, constituting the microbes that live inside and on humans, is estimated to outnumber human cells by a factor of ten. This commensal microbial population has an important role in many physiological functions, with the densest microbiota population found in the colon. The colonic microbiota is a highly complex and diverse bacterial ecosystem, and a delicate balance exists between the gut microbiota and its host. An imbalance in the microbial ecosystem may lead to severe symptoms in and also beyond the gastrointestinal tract. Due to the important role of the gut microbiota in human health, means of its modification have been introduced in the dietary concepts of pro-, pre- and synbiotics. Prebiotics, which are usually carbohydrates, strive to selectively influence beneficial microbes resident in the colon with the aim of modifying the composition and functionality of the commensal microbial population towards a purportedly healthier one. The study of prebiotic effects on colonic micro-organisms is typically done by using human faecal material, though this provides relatively little information on bacterial populations and metabolic events in different parts of the colon. For this reason, several in vitro models have been developed to investigate the gut microbiota. The aim of this doctoral thesis was to screen through some of the promising prebiotic candidates, characterize their effects on the microbiota through the use of two in vitro methods (pure microbial cultures and a colon simulator model) and to evaluate their potential as emerging prebiotics or synbiotics when combined with the probiotic Bifidobacterium lactis . As a result of the screening work and subsequent colon simulation studies, several compounds with promising features were identified. Xylo-oligosaccharides (XOS), which have previously already shown promise as prebiotic compounds, were well fermented by several probiotic Bifidobacterium lactis strains in pure culture studies and in the following simulation studies utilizing the complex microbiota by endogenous B. lactis Another promising compound was panose, a trisaccharide belonging to isomalto-oligosaccharides (IMO) that also was also able to modify the microbiota in vitro by increasing the number of beneficial microbes investigated. Panose has not been widely studied previously and therefore, this thesis work provided the first data on panose fermentation in mixed colonic microbiota. Galacto-oligosaccharide (GOS) is an established prebiotic, and it was studied here in conjunction with another potential polygosaccharide polydextrose (PDX) and probiotic B. lactis Bi-07. In this final study, the synbiotics including GOS were more effective than the constituting pro- or prebiotics alone in modulating the microbiota composition, thus indicating a synergy resulting from the combination. The results obtained in this in vitro work can be, and have already been, utilized in product development aimed at the nutritional modification of the human colonic microbiota. Some of the compounds have entered the human clinical intervention phase to nvestigate in more detail the prebiotic and synbiotic properties seen in these in vitro studies.

Antimicrobial activity of extracellular metabolites from antagonistic bacteria isolated from potato (Solanum phureja) crops

Microorganisms for biological control are capable of producing active compounds that inhibit the development of phytopathogens, constituting a promising tool toob tain active principles that could replace synthetic pesticides. This study evaluatedtheability of severalpotentialbiocontrol microorganismsto produce active extracellular metabolites. In vitro antagonistic capability of 50 bacterial isolates from rhizospheric soils of "criolla" potato (Solanum phureja) was tested through dual culture in this plant with different plant pathogenic fungi and bacteria. Isolates that showed significantly higher antagonistic activity were fermented in liquid media and crude extracts from the supernatants had their biological activities assessed by optical density techniques. Inhibitory effecton tested pathogens was observed for concentrations between 0.5% and 1% of crude extracts. There was a correlation between the antimicrobial activity of extracts and the use of nutrient-rich media in bacteria fermentation. Using a bioguided method, a peptidic compound, active against Fusarium oxysporum, was obtained from the 7ANT04 strain (Pyrobaculum sp.). Analysis by nuclear magnetic resonance and liquid chromatography coupled to mass detector evidenced an 11-amino acid compound. Bioinformatic software using raw mass data confirmed the presence of a cyclic peptide conformed by 11 mostly non-standard amino acids.

Roal Oy:n käyttöhyödykejärjestelmän arviointi, optimointi ja raportointi

Prosessiteollisuudessa tarvitaan usein erilaisia apujärjestelmiä pääprosessin tueksi. Tyypillisiä tällaisia järjestelmiä ovat jäähdytys-, höyry- ja ilmajärjestelmät. Hyödykejärjestelmien kehitys jää helposti pääprosessin varjoon, joka usein johtaa tarpeettoman suuriin hyödykekustannuksiin ja järjestelmien teknisen tilan laskuun. Työn kirjallisuusosassa käsitellään Roal Oy:n fermentointiprosessin kannalta olennaisimpia hyödykevaatimuksia, niiden laskennallista ilmaisua ja vuorovaikutuksia sekä PINCH-menetelmää lämpöenergian hyötykäyttöön. Jäähdytysjärjestelmän osalta käydään läpi merkittävimmät laitetekniset ratkaisut, jäähdytystorni ja lämpöpumppu, toimintaperiaatteineen sekä luonnonvesien käyttö jäähdytykseen. Työn soveltavassa osassa seurattiin Aspergillus, Trichoderma ja Bacillus fermentointeja, joiden pohjalta luotiin kasvatuskohtainen empiirinen malli jäähdytystarpeen arviointiin perustuen sekoitustehoon, kasvatuksen hiilidioksidituottoon ja haihtumisen vaikutukseen. Kasvatuksien aikana seurattiin myös tilavuusperusteista lämmönsiirtokerrointa. Mitattujen lämmönsiirtokertoimien perustella laskettiin ominaislämmöntuottoon perustuva maksimilämpötila käytettävälle jäähdytysvedelle ja fermentorien maksimitilavuudet tunnetuilla kasvatusparametreilla eri lämpöisille jäähdytysvesille. Soveltavassa osassa käydään myös läpi Roalin höyry- ja kuumavesikulutukset ja tärkeimmät käyttökohteet. Mittaustulosten ja mallien perusteella on tehtiin kehitysehdotukset hyödykejärjestelmän optimoimiseksi.

Compostagem de resíduos da indústria de desfibrilação de algodão

O processo de compostagem foi avaliado por meio do monitoramento diário da temperatura em leiras confeccionadas com o resíduo da indústria de desfibrilação de algodão e tipos de inóculo. Foram avaliadas seis leiras, divididas em dois sistemas: com aeração e sem aeração, sendo estudados, em cada sistema, três tipos de inóculo: esterco bovino diluído em água; esterco bovino, e conteúdo ruminal. Avaliou-se, também, a porcentagem de redução de volume nas leiras quando se intensificaram os revolvimentos, visando a obter informações para fins de dimensionamento do pátio de compostagem. Os compostos produzidos foram transferidos para minhocário e amostras do produto após a compostagem e após a vermicompostagem foram analisadas quimicamente com o objetivo de avaliar os teores de nutrientes. Os resultados obtidos demonstraram que o conteúdo ruminal utilizado como inóculo tende a apresentar valores mais altos de temperatura na fase inicial (fase ativa) e menores na fase final (maturação), embora, independentemente do tipo de inóculo utilizado, a estabilização praticamente tenha ocorrido no mesmo período; o sistema com aeração possibilitou, em todos os tratamentos, estabilização mais rápida do material, quando comparado ao sistema sem aeração; a intensificação dos revolvimentos possibilitou diminuição do tempo de retenção com redução de 46% no volume final, e a composição química dos vermicompostos apresentou-se enriquecida quando comparada aos compostos produzidos.

Evaluation of protein extraction methods to obtain protein concentrate from cassava leaf

The cassava leaf, waste generated in the harvest of the roots, is characterized by high content of protein, vitamins and minerals; however, its use is limited due to the high fiber content and antinutritional substances, which can be removed by obtaining protein concentrates. In this context, the objective of this study was to evaluate protein extraction processes, aiming the use of cassava leaves (Manihot esculenta Crantz) as an alternative protein. Four methods were tested: 1) Coagulation of Proteins by Lowering the Temperature, 2) Extraction by Isoelectric Precipitation, 3) Solubilization of Proteins and 4) Fermentation of Filter Leaf Juice. To obtain the concentrates, the use of fresh or dried leaves and extraction in one or two steps were also evaluated. The solubilization of proteins (method 3) showed a higher extraction yield; however, with concentrate of low quality. The fermentation of the juice (method 4) produced concentrates with higher quality and lower costs and the isoelectric precipitation (method 2) promoted the obtention of concentrates in less time, both with good prospects for use. The use of two extraction steps was not advantageous to the process and there was no difference between the use of fresh or dried leaf, and the use of fresh leaves is presented as a good option for the simplicity of the method.

Adaptation of "Niagara Rosada" grape must to winemaking by partial cluster dehydration

This study aimed to verify the influence of partial dehydration of "Niagara Rosada" grape clusters in physicochemical quality of the pre- fermentation must. In Brazil, during the winemaking process it is common to need to adjust the grape must when the physicochemical characteristics of the raw material are insufficient to produce wines in accordance with the Brazilian legislation for classification of beverages, which establishes the minimum alcohol content of 8.6 % for the beverage to be considered wine. Therefore, given that the reduction in the water content of grape berries allows the concentration of chemical compounds present in its composition, especially the concentration of total soluble solids, we proceeded with the treatments that were formed by the combination of two temperatures (T1-37.1ºC and T2-22.9 ºC) two air speeds (S1: 1.79 m s-1 and S2: 3.21 m s-1) and a control (T0) that has not gone through the dehydration treatment. Analysis of pH, Total Titratable Acidity (TTA) were performed in mEq L-1, Total Soluble Solids (TSS) in ºBrix, water content on a dry basis and Concentration of Phenolic Compounds (CPC) in mg of gallic acid per 100g of must. The average comparison test identified statistically significant modifications for the adaptation of must for winemaking purposes, having the treatment with 22.9 ºC and air speed of 1.79 m s-1 shown the largest increase in the concentration of total soluble solids, followed by the second best result for concentration of phenolic compounds.

Hydrogen production from cassava processing wastewater in an anaerobic fixed bed reactor with bamboo as a support material

Attempting to associate waste treatment to the production of clean and renewable energy, this research sought to evaluate the biological production of hydrogen using wastewater from the cassava starch treatment industry, generated during the processes of extraction and purification of starch. This experiment was carried out in a continuous anaerobic reactor with a working volume of 3L, with bamboo stems as the support medium. The system was operated at a temperature of 36°C, an initial pH of 6.0 and under variations of organic load. The highest rate of hydrogen production, of 1.1 L.d-1.L-1, was obtained with application of an organic loading rate of 35 g.L-1.d-1, in terms of total sugar content and hydraulic retention time of 3h, with a prevalence of butyric and acetic acids as final products of the fermentation process. Low C/N ratios contributed to the excessive growth of the biomass, causing a reduction of up to 35% in hydrogen production, low percentages of H2 and high concentrations of CO2in the biogas.

Kartonkijätteestä bioetanolia - Hydrolysoitujen sokerien erotus ja väkevöinti fermentointia varten

Tässä diplomityössä tutkittiin upotettavien membraanisuodattimien soveltuvuutta sakean hydrolysaattin suodattamiseen ja esisuodatettujen sokereiden väkevöintiä membraanisuodatuksella fermentointia varten. Työssä käytettiin kierrätyskartongista entsyymien avulla valmistettua hydrolysaattia. Sakean hydrolysaatin suodattamiseen käytettiin Kubota Membranesin upposuodatusmoduuleja ja suodatuslaitteistoa. Upposuodatusmoduulien likaantumisen vähentämiseksi suodatuksissa käytettiin ilmasekoitusta ja vastavirta-pesua. Upposuodatusmoduulilla kirkastettua hydrolysaattia väkevöitiin nanosuodatuksella ja tulosta verrattiin painesuodatuksella kirkastetun hydrolysaatin nanosuodatukseen. Konsentrointisuodatusten alussa testattiin neljää nanosuodatuskalvoa hydrolysaatin konsentrointiin. Sokereiden konsentrointiin valittiin Dow FilmTecTM NF-270 nanosuodatuskalvo sen korkean sokeriretention ja hyvän vuon perusteella. Sakean hydrolysaatin esisuodatuksessa ei upotettavien membraanimoduulien ja painesuodatuksen välillä havaittu merkittäviä eroja. Työn perusteella upposuodatusmoduulien käyttö sakean hydrolysaatin suodattamisessa on kuitenkin mahdollista. Tämä mahdollistaisi sokereiden jatkuvatoimisen erottamisen hydrolysaatista. Konsentrointisuodatuksissa molemmilla esisuodatetuilla hydrolysaateilla saavutettiin yli 10 % sokerikonsentraatio ilman suurta sokerihävikkiä. Sokeriretentio pysyi myös konsentraation kasvaessa 80 % yläpuolella.

Intoxicação experimental por narasina em ovinos

Intoxicação pelo antibiótico ionóforo narasina foi induzida experimentalmente em 13 ovinos; desses, seis morreram espontaneamente, três foram sacrificados in extremis e quatro se recuperaram. O início dos sinais clínicos ocorria entre 2 horas e 7 dias após a administração da droga e persistiam por 7 horas a 14 dias. Inicialmente havia respiração ofegante e entrecortada, taquipnéia, febre, redução temporária do apetite ou anorexia e atonia ruminal seguidos de alterações no andar, como arrastar das pinças, apoio sobre os boletos dos membros posteriores, incoordenação, rigidez, relutância em movimentar-se e alteração na frequência e intensidade dos sons cardíacos. Ocorriam também gemidos, ranger de dentes, urina acastanhada e decúbito esternal ou lateral. Um animal apresentou morte súbita. Alterações macroscópicas foram observadas em sete dos ovinos necropsiados e consistiam de áreas pálidas nos músculos esqueléticos e no miocárdio. Os músculos mais frequentemente atingidos foram masseter, semitendíneo, esterno-cefálico, braquicefálico, extrínsecos da língua, peitoral, supra-espinhal e redondo maior. Havia hidropericárdio, edema e congestão pulmonares, fígado pálido, edema da parede da vesícula biliar, linfonodos ocasionalmente avermelhados e suculentos ao corte, edema periesofágico e entre os feixes musculares da região cervical e acúmulo de alimento semi-mastigado acumulado na cavidade oral. Histologicamente as áreas pálidas dos músculos esqueléticos e do miocárdio correspondiam a lesões degenerativo-necróticas multifocais a focalmente extensas associadas ou não a processos regenerativos, nos músculos esqueléticos, e reparativos, no miocárdio. As lesões histológicas foram mais acentuadas nos músculos da língua e dos membros.

Aborto em vacas na intoxicação experimental pelas favas de Stryphnodendron obovatum (Leg. Mimosoideae)

As favas maduras de Stryphnodendron obovatum Benth. procedentes de Mato Grosso, administradas a sete vacas com 3 a 7 meses de gestação, na dose de 5 g/kg/dia, durante 9 a 26 dias, causaram doença caractrizada por diminuição do apetite, diminuição da atividade ruminal, sialorréia, dificuldade em se levantar, andar desequilibrado, tremores musculares, acentuado emagrecimento e finalmente em 3 das 7 vacas, aborto entre 20 e 30 dias após o início da administração das favas; uma quarta vaca eliminou um feto mumificado 7 meses após o início do experimento. Três vacas deram nascimento a bezerros normais. Nos fetos abortados e nas placentas não foram verificadas lesões macroscópicas ou microscópicas dignas de nota. Os presentes experimentos confirmam as informações obtidas em fazendas do cerrado nos Estados de São Paulo e Mato Grosso sobre a ocorrência de aborto em vacas que ingerem as favas de S. obovatum.

Intoxicação experimental por Baccharis coridifolia (Compositae) em bovinos

Treze terneiros receberam Baccharis coridifolia recém-colhida ou dessecada, em doses únicas que variaram entre 0,5 e 5g/kg. Um terneiro recebeu quatro administrações diárias de 0,5g/kg da planta dessecada. Dois terneiros não receberam a planta e serviram como controles. A planta foi colhida mensalmente de julho de 1991 a maio de 1992 e em março de 1993, e foi analisada para seu conteúdo em tricotecenos macrocíclicos. Quando em floração, as amostras dos espécimes macho e fêmea da planta foram analisadas e administradas aos terneiros separadamente. Os níveis de tricotecenos macrocíclicos e seus glicosídeos foram muito maiores nas plantas fêmeas em floração do que os níveis observados nas plantas não em floração e nas plantas machos em floração. Dez bovinos morreram espontaneamente ou foram sacrificados devido à toxicose. Dois terneiros que receberam a planta fêmea em floração, adoeceram e morreram, enquanto que três terneiros que receberam a planta macho em floração não adoeceram. Os sinais clínicos nos terneiros intoxicados foram anorexia, desidratação, atonia ruminal, tensão e dores abdominais, diarréia líquida, focinho seco, instabilidade dos membros posteriores e decúbito esternal. Os achados patológicos incluiram lesões necróticas no tubo gastrintestinal, particularmente nos pré-estômagos, e nos tecidos linfóides com exceção do timo. Esse último achado sugere um efeito sobre as células B do tecido linfóide. A distribuição das lesões nos sistemas digestivo e linfóide foi sistematicamente determinada. Conclui-se que os tricotecenos macrocíclicos presentes na planta são responsáveis pelas lesões observadas na toxicose e que a planta fêmea em floração é substâncialmente mais tóxica que a planta macho em floração ou das plantas que não estão em floração. Essa diferença em toxicidade é devida à diferença no conteúdo de tricotecenos macrocíclicos.