Vastaanottoprosessin nopeuttaminen ja virheiden eliminointi RFID-tekniikan avulla

Työn tavoitteena oli tutkia ja kehittää saapuvan tavaran vastaanottoprosessia poistaen siitä Lean-oppien mukaisesti hukkaa. Kehitys tehtiin lisäämällä vastaanoton tiedonsiirtoautomatiikkaa, ja toteutus tehtiin RFID-tekniikan avulla. Tutkielman teoreettisena taustana ovat Lean-opit, joiden avulla tavoitteena oli eliminoida hukka, suunnitella vastaanottoprosessi uudelleen ja kehittää sitä edelleen. Keskeisenä tehtävänä oli löytää ne tekniikan valintaan vaikuttavat tekijät, joilla case-yrityksessä saatiin käyttövarma RDIF-tekniikka käyttöön. Tutkielmassa kerrotaan myös, miten tekniikan käyttöönotto toteutettiin. Lopuksi esitetään tuloksia ja päätelmiä uudistetusta prosessista ja kerrotaan niistä jatkotoimenpiteistä, joiden avulla teknologian käyttöä voidaan edelleen laajentaa. The aim of this study was analyze and develop the inbound receiving process of removing waste according of Lean-thinking. Development was done by raising inbound transmission automation implementation done by RFID- technology. The theoretical background was Lean –thinking; how to re-design process further development to eliminate waste. The main task was to find a reliable RFID- technology and the choice of technology factors were taken into account in the case company and how the technology was implemented. Finally, the presented results and conclusions of re-design process and possibilities to expand the technology to the case company processes.

”Se isoin taloudenhallinta tapahtuu siinä, kun…” : potilasprosessien kehittäminen julkisessa terveydenhuollossa

Julkinen terveydenhuolto on monien haasteiden edessä. Palvelujen kysyntä ja laatuvaatimukset ovat kasvussa. Samalla julkisen sektorin haastava taloudellinen tilanne aiheuttaa paineita kustannusten pienentämiseksi. Ratkaisuksi haasteisiin on tarjottu esimerkiksi rakenteiden muuttamista, palvelujen ulkoistamista ja liike-elämän sekä tuotantotalouden käyttämien menetelmien soveltamista. Tämä tutkimus tarkastelee sydänpotilaiden hoitoprosessien toimintaa Turun yliopistollisessa kes-kussairaalassa. Potilasprosessien toiminnan tarkastelu tapahtuu prosessijohtamisen, lean-ajattelun ja keskeneräinen potilas -konseptin tarjoamien käsitteiden valossa. Tutkimuksen tavoitteena on pohtia, mitä ongelmia potilasprosesseissa on havaittavissa ja miten potilasprosessien toimintaa on mahdol-lista kehittää. Lisäksi tavoitteena on arvioida voidaanko tutkimuksessa esiteltyjä teorioita hyödyntää terveydenhuollon toiminnan kehittämisessä ja mitä ongelmia hyödyntämiseen sisältyy. Tutkimus on laadullinen tapaustutkimus, jonka aineisto on kerätty pääasiassa haastattelemalla sydänpotilaiden parissa työskenteleviä terveydenhuollon ammattilaisia. Tämän tutkimuksen potilasryhmissä potilaiden kiireellisyyden vaihtelu aiheuttaa ongelmia poti-lasprosessien sujuvuuteen. Nykyiset toimintamallit, joissa toimintaa ohjaavat diagnoosiepäily ja hoitotakuu, eivät huomioi kiireellisyyttä vaan toimivat parhaiten potilasryhmissä, joissa kiireelli-syyden vaihtelu on pientä. Kiireellisyys tulisikin huomioida paremmin toiminnanohjauksessa, jotta prosessien sujuvuus paranee ja kokonaistehokkuus kasvaa. Lisäksi sydänpotilaiden hoidon näkö-kulmasta vaikuttaisi olevan järkevää muuttaa toimintamalleja ja resursointia kardiologisempaan suuntaan. Näin potilaat saavat hoitopäätöksen nopeammin ilman turhia käyntejä ja odottamista. Tutkimuksen teorioiden hyödyntämiseen sisältyy haasteita. Ne koskevat lukuisia näkökulmia, joita potilasprosessien tarkasteluun ja optimointiin voidaan valita. Näkökulmien välillä saattaa valli-ta ristiriitoja. Prosessien optimointia terveydenhuollossa vaikeuttaa se, että toiminnan kustannukset ja hyödyt kohdistuvat eri tahoille, jolloin on vaikeaa määritellä optimaalista toimintatapaa. Lean-ajattelun kokonaisvaltaista hyödyntämistä haittaa se, että julkisesta terveydenhuollosta vaikuttaa puuttuvan kannustimia strategisen asiakasarvon luonnille. Asiakaslähtöisemmästä toiminnasta ei välttämättä saada palkintoa. Haasteista huolimatta tutkimuksen teoriat tarjoavat hyviä mahdolli-suuksia julkisen terveydenhuollon kehittämiseksi. Ne tarjoavat malleja toiminnan analysointiin ja kehittämiseen, nostavat esiin tärkeitä kysymyksiä ja näkökulmia sekä haastavat pohtimaan nykyis-ten toimintamallien mielekkyyttä.

Modelling flexible asset management in industrial maintenance companies and networks

The tightening competition and increasing dynamism have created an emerging need for flexible asset management. This means that the changes of market demand should be responded to with adjustments in the amount of assets tied to the balance sheets of companies. On the other hand, industrial maintenance has recently experienced drastic changes, which have led to an increase in the number of maintenance networks (consisting of customer companies that buy maintenance services, as well as various supplier companies) and inter-organizational partnerships. However, the research on maintenance networks has not followed the changes in the industry. Instead, there is a growing need for new ways of collaboration between partnering companies to enhance the competitiveness of the whole maintenance network. In addition, it is more and more common for companies to pursue lean operations in their businesses. This thesis shows how flexible asset management can increase the profitability of maintenance companies and networks under dynamic operating conditions, and how the additional value can then be shared between the network partners. Firstly, I have conducted a systematic literature review to identify what kind of requirements for asset management models are set by the increasing dynamism. Then I have responded to these requirements by constructing an analytical model for flexible asset management, linking asset management to the profitability and financial state of a company. The thesis uses the model to show how flexible asset management can increase profitability in maintenance companies and networks, and how the created value can be shared in the networks to reach a win-win situation. The research indicates that the existing models for asset management are heterogeneous by nature due to the various definitions of ‘asset management’. I conclude that there is a need for practical asset management models which address assets comprehensively with an inter-organizational, strategic view. The comprehensive perspective, taking all kinds of asset types into account, is needed to integrate the research on asset management with the strategic management of companies and networks. I will show that maintenance companies can improve their profitability by increasing the flexibility of their assets. In maintenance networks, reorganizing the ownership of the assets among the different network partners can create additional value. Finally, I will introduce flexible asset management contracts for maintenance networks. These contracts address the value sharing related to reorganizing the ownership of assets according to the principles of win-win situations.

Preparation for ramp-up production process in metal manufacturin

Collaboration is essential for successful new product development. In the preparation for ramp-up production collaboration between R&D and supply chain functions is crucial. This thesis examines the meaning of collaboration and the effects of collaboration between R&D and supply chain. The aim of this thesis is to analyse and advice on how to improve the collaboration between the research and development department and supply chain within the preparation for rampup process. This thesis begins by introducing the reader to the product development methodologies and collaboration literature. The following part of the thesis describes the current situation and the results of the qualitative research. The last part of the thesis will explain the improvement suggestions. The main improvement suggestions are clarification of the processes and responsibilities and the introduction of a kick-off meeting.

Ultimate capacity of stainless steel rectangular hollow section X- joints at low temperatures

Growing demand for stainless steel construction materials has increased the popularity of substitutive materials for austenitic stainless steels. The lean duplex grades have taken their place in building of structures exposed to corrosive environments. Since the duplex grades are relatively new materials, the current codes and norms do not fully cover the newest duplex grades. The joints tested in this thesis were designed and studied according to Eurocode 3, even though all the materials are not yet accepted to the standards. The main objective in this thesis was to determine the differences of the used materials in behaviour under loading at low temperatures. Tests in which the deformation and strength properties of the joints were determined were done at the temperature of -46°C, which is the requirement of temperature for structures designed according to Norsok standards. Results show that replacing the austenitic grade with the lean duplex grade is acceptable.

Characterisation of Functional Brown Adipose Tissue In Adult Humans

The white adipose tissue mainly serves the purpose of energy storage, while brown adipose tissue (BAT) has the capacity to generate heat under cold conditions in mammals and in human infants. BAT is controlled by the central nervous system, and BAT function is accompanied by increased energy expenditure. However, it was not previously certain whether adult humans also have functional BAT. The aim of this doctoral work was to identify functional BAT in adult humans and to characterise its glucose uptake and blood flow under cold and insulin stimulation conditions in lean and in obese humans, by using positron emission tomography. Further, the impact of weight loss on BAT glucose uptake was assessed. Cerebral glucose uptake was also studied in relation to BAT function and cold exposure. The results showed that healthy adult humans have functional BAT, as assessed by the intense cold-induced glucose uptake and by biopsies. BAT was also found to be a highly insulinsensitive tissue in lean humans, but the effects of insulin and cold exposure were attenuated in obese humans, although the glucose uptake capacity of cold-activated BAT might be increased by weight loss. Blood flow in the BAT of lean humans was associated with whole-body energy expenditure. The presence of cold-activated BAT was related to lower body mass index and higher insulin sensitivity. Finally, BAT activation was linked to the activity of the cerebellum, the thalamus and certain neocortical regions. The cold-induced cerebral glucose uptake was also lower in obese than in lean adult humans.

Managing Customer Issues through a Support Channel Network

The importance of after-sales service or service in general can be seen and experienced by customers every day with industrial as well as other non-industrial services or products. This dissertation, drawing on theory and experience, focuses on practical engineering implications, specifically the management of customer issues in the after-sales phase in the mobile phone arena. The main objective of this doctoral dissertation is to investigate customer after-sales issue management, specifically regarding mobile phones. The case studies focus on issue resolution time and the issue of corrective actions. This dissertation consists of a main body and four peer-reviewed journal articles and one manuscript currently under review by a peer-reviewed journal. The main body of this dissertation examines the elements of customer satisfaction, loyalty, and retention with respect to corrective actions to address customer issues and issue resolution time through literature and empirical studies. The five independent works are case studies supporting the thesis research questions. This study examines four questions: 1) What are the factors affecting corrective actions for customers? 2) How can customer issue resolution time be controlled? 3) What are the factors affecting processes in the service chain? and 4) How can communication be measured in a service chain? In this work, both quantitative and qualitative analysis methods are used. The main body of the thesis reviews the literature regarding the elements that bridge the five case studies. The case studies of the articles and surveys lean more toward the methodology of critical positivism and then apply the interpretive approach in interpreting the results. The case study articles employ various statistical methods to analyze and to interpret the empirical and survey data. The statistical methods were used to create a model that is useful for significantly optimizing issue resolution time. Moreover, it was found that samples for verifying issues provided by the customer neither improve the perceived quality of corrective actions nor the perceived quality of issue resolution time. The term “service” in this work is limited to the technical services that are provided by product manufacturers and after-sales authorized service vendors. On the basis of this research work, it has been observed that corrective actions and issue resolution time are associated with customer satisfaction and hence, according to induction theory, to customer loyalty and retention. This thesis utilizes knowledge of marketing and customer relationships to contribute to the existing body of knowledge concerning information and communication technology for after-sales service recovery of mobile terminals. The established models in the thesis contribute to the existing knowledge of the after-sales process of dealing with customer issues in the field of mobile phones. The findings suggest that process managers could focus more on communication and training provided to the staff as new technology evolves rapidly. The study also suggest the managers formulate strategies for how customers can be kept informed on a regular basis of the status of issues that have been escalated for corrective action. The findings also lay the foundation for the comprehensive objective to control the entire product development process, starting with conceptualization. This implies that robust design should be applied to the new products so that problems affecting customer service quality are not repeated. The objective will be achieved when the entire service chain from product development to the final user can be modeled and this model can be used to support the organization at all levels.

Keskipakoispumpun loppukokoonpanon hukka-analyysi

Tässä kandidaatintyössä perehdyttiin kirjallisuusselvityksenä Lean-ajattelutapaan ja valmisteltiin käytännön tutkimuksen tukemana prosessikuvaus ja hukka-analyysi keskipakoispumpun loppukokoonpanoprosessista.

Turvapaikkaprosessin alkuvaiheen tehostaminen

Kandidaatintutkielman tarkoituksena on Lean-ajattelun tarjoamia näkökulmia hyödyntäen tutkia mahdollisuuksia tehostaa Suomen turvapaikkaprosessin alkupään toimenpiteiden organisoimista ja toteuttamista.

Myyntiprosessin kehittäminen logistiikkapalveluyrityksessä

Tämä diplomityö on toteutettu HUB logistics Oy:lle ja se keskittyy yrityksen myyntiprosessin kehittämiseen. Tutkimuksen tavoitteena on selvittää millaisilla myynnin johtamisen keinoilla ja myyntiprosessin vaiheilla voidaan tehokkaasti toteuttaa yrityksen myyntiä. Tutkimus keskittyy myynnin suunnitteluun, tavoit- teiden asettamiseen ja niiden mittaamiseen sekä seurantaan. Tutkimuksessa huomioidaan myyntiorganisaation rakenne sekä myyntiprosessin eri vaiheet. Näiden näkökulmien lisäksi tärkeänä teemana on myös lean-ajattelun hyödyn- täminen myyntiprosessin kehittämisessä. Kohdeyrityksestä on kerätty tietoa toteuttamalla haastatteluita myyntiorganisaatiossa mukana oleville henkilöille. Tutkimuksen tuloksena saatiin, että myyntiprosessin toiminnalla ja tehokkuu- della on merkittävä rooli koko yrityksen toiminnan kannalta. Myynnin käytän- nön tekeminen on sidottu vahvasti yrityksen strategisiin tavoitteisiin ja niiden tulokset vaikuttavat tavoitteiden onnistumiseen. Myyntiprosessi on raskas ja vaatii usein paljon resursseja. Resurssien tehokkaalla käytöllä ja prosessin vai- heita parantamalla voidaan saavuttaa mittavia säästöjä. Toisaalta vähintään yhtä tärkeää on ymmärtää myyntiprosessin sisältämät hukat. Niiden poistamisella ja keskittymisellä asiakkaalle luotavaan arvoon saadaan jatkuvan kehittämisen kautta yhä sujuvampi ja tehokkaampi myyntiprosessi yrityksen käyttöön.

Features for mobile applications popularity

Mobile applications market shows one of the highest growth rates for the market of intellectual products. The market is attractive to investors, despite the fact that the major companies of this industry already firmly consolidated its position. Experts predict the growth of the market for mobile applications with the development of mobile technologies in general. To demonstrate the explosive growth of the market and the scale of its impact, it is worth recalling the mobile game Angry Birds, which was able to achieve a huge reach and formed a full-fledged media brand, comparable to the film industry brands. The reasons why some games become popular and others not, are important for understanding the driving factors of the games industry. The Master’s Thesis explores the factors for mobile games applications popularity and ranking and propose recommendations for mobile games app store optimization of app representation. It discovers particular features of mobile games applications and releases’ influence on their popularity. Also the study assumes usage of such business models as The Business Model Canvas by Osterwalder and The Lean Startup Methodology by Ries, and describes the best practices of mobile application development process and market positioning. Moreover, the Master’s Thesis gives examples of multiple case studies about successful mobile apps developers.

Tuotannonohjauksen kehittäminen sähkömoottoreiden huoltotoiminnassa

Diplomityön kohdeyrityksen liiketoiminta on kokenut viime aikoina merkittäviä muutoksia lisääntyneen volyymin, vaihtuneiden toimitilojen ja konsernin taloudellisesti haastavan tilanteen johdosta. Olosuhteiden muuttuessa ja taloudellisten vaikeuksien kasvaessa on tuotannonohjauksen kehittäminen jäänyt yksikössä takaa-alalle, mikä näkyy pitkittyneinä toimitusaikoina ja laskutusviiveenä, heikkona ohjattavuutena ja täten myös kannattavuuden huonontumisena. Työn tavoitteena onkin tutkia sähkömoottorihuoltotoiminnan nykytilaa ja löytää käytännönläheisiä ja nopeasti toteutettavissa olevia ratkaisuja tuotannonohjauksen kehittämiseksi. Työn teoreettisena viitekehyksenä käytettiin tuotannonohjauksen perusproblema-tiikkaa käsitteleviä teoksia, kuten myös tuotannonohjauksen kehityshankkeisiin liittyvää materiaalia. Tämän lisäksi työhön on pyritty saamaan lisänäkemystä suo-rittamalla benchmarking -vierailuja yhteistyöyrityksiin, jossa on hiljattain suoritettu vastaavan kaltaisia, onnistuneita tuotannonohjauksen kehityshankkeita. Työn empiirinen osuus jaoteltiin kahteen teemaan; nykytila-analyysiin ja toimenpide-ehdotuksiin. Nykytila-analyysi pyrittiin luomaan mahdollisimman kattavaksi sisällyttämällä siihen näkökulmia niin tuotannollisten lukujen kuin henkilöstön nä-kemysten perusteella. Analyysin pohjalta yritykselle laadittiin ehdotuksia käytän-nönläheisistä, nopeasti toteutettavissa olevista toimenpiteistä kuten myös ehdotuksia tuotannon jatkokehityksestä.

Behavior of black liquor nitrogen in combustion : formation of cyanate

The Kraft pulping process is the dominant chemical pulping process in the world. Roughly 195 million metric tons of black liquor are produced annually as a by-product from the Kraft pulping process. Black liquor consists of spent cooking chemicals and dissolved organics from the wood and can contain up to 0.15 wt% nitrogen on dry solids basis. The cooking chemicals from black liquor are recovered in a chemical recovery cycle. Water is evaporated in the first stage of the chemical recovery cycle, so the black liquor has a dry solids content of 65-85% prior to combustion. During combustion of black liquor, a portion of the black liquor nitrogen is volatilized, finally forming N2 or NO. The rest of the nitrogen remains in the char as char nitrogen. During char conversion, fixed carbon is burned off leaving the pulping chemicals as smelt, and the char nitrogen forms mostly smelt nitrogen (cyanate, OCN-). Smelt exits the recovery boiler and is dissolved in water. The cyanate from smelt decomposes in the presence of water, forming NH3, which causes nitrogen emissions from the rest of the chemical recovery cycle. This thesis had two focuses: firstly, to determine how the nitrogen chemistry in the recovery boiler is affected by modification of black liquor; and secondly, to find out what causes cyanate formation during thermal conversion, and which parameters affect cyanate formation and decomposition during thermal conversion of black liquor. The fate of added biosludge nitrogen in chemical recovery was determined in Paper I. The added biosludge increased the nitrogen content of black liquor. At the pulp mill, the added biosludge did not increase the NO formation in the recovery boiler, but instead increased the amount of cyanate in green liquor. The increased cyanate caused more NH3 formation, which increased the NCG boiler’s NO emissions. Laboratory-scale experiments showed an increase in both NO and cyanate formation after biosludge addition. Black liquor can be modified, for example by addition of a solid biomass to increase the energy density of black liquor, or by separation of lignin from black liquor by precipitation. The precipitated lignin can be utilized in the production of green chemicals or as a fuel. In Papers II and III, laboratory-scale experiments were conducted to determine the impact of black liquor modification on NO and cyanate formation. Removal of lignin from black liquor reduced the nitrogen content of the black liquor. In most cases NO and cyanate formation decreased with increasing lignin removal; the exception was NO formation from lignin lean soda liquors. The addition of biomass to black liquor resulted in a higher nitrogen content fuel mixture, due to the higher nitrogen content of biomass compared to black liquor. More NO and cyanate were formed from the fuel mixtures than from pure black liquor. The increased amount of formed cyanate led to the hypothesis that black liquor is catalytically active and converts a portion of the nitrogen in the mixed fuel to cyanate. The mechanism behind cyanate formation during thermal conversion of black liquor was not clear before this thesis. Paper IV studies the cyanate formation of alkali metal loaded fuels during gasification in a CO2 atmosphere. The salts K2CO3, Na2CO3, and K2SO4 all promoted char nitrogen to cyanate conversion during gasification, while KCl and CaCO3 did not. It is now assumed that cyanate is formed when alkali metal carbonate or an active intermediate of alkali metal carbonate (e.g. -CO2K) reacts with the char nitrogen forming cyanate. By testing different fuels (bark, peat, and coal), each of which had a different form of organic nitrogen, it was concluded that the form of organic nitrogen in char also has an impact on cyanate formation. Cyanate can be formed during pyrolysis of black liquor, but at temperatures 900°C or above, the formed cyanate will decompose. Cyanate formation in gasifying conditions with different levels of CO2 in the atmosphere was also studied. Most of the char nitrogen was converted to cyanate during gasification at 800-900°C in 13-50% CO2 in N2, and only 5% of the initial fuel nitrogen was converted to NO during char conversion. The formed smelt cyanate was stable at 800°C 13% CO2, while it decomposed at 900°C 13% CO2. The cyanate decomposition was faster at higher temperatures and in oxygen-containing atmospheres than in an inert atmosphere. The presence of CO2 in oxygencontaining atmospheres slowed down the decomposition of cyanate. This work will provide new information on how modification of black liquor affects the nitrogen chemistry during thermal conversion of black liquor and what causes cyanate formation during thermal conversion of black liquor. The formation and decomposition of cyanate was studied in order to provide new data, which would be useful in modeling of nitrogen chemistry in the recovery boiler.

Reference values for lung function tests: I. Static volumes

Static lung volume (LV) measurements have a number of clinical and research applications; however, no previous studies have provided reference values for such tests using a healthy sample of the adult Brazilian population. With this as our main purpose, we prospectively evaluated 100 non-smoking subjects (50 males and 50 females), 20 to 80 years old, randomly selected from more than 8,000 individuals. Gender-specific linear prediction equations were developed by multiple regression analysis with total lung capacity (TLC), functional residual capacity (FRC), residual volume (RV), RV/TLC ratio and inspiratory capacity (IC) as dependent variables, and with age, height, weight, lean body mass and indexes of physical fitness as independent ones. Simpler demographic and anthropometric variables were as useful as more complex measurements in predicting LV values, independent of gender and age (R2 values ranging from 0.49 to 0.78, P<0.001). Interestingly, prediction equations from North American and European studies overestimated the LV at low volumes and underestimated them at high volumes (P<0.05). Our results, therefore, provide a more appropriate frame of reference to evaluate the normalcy of static lung volume values in Brazilian males and females aged 20 to 80 years.

Raskaita teräsrakenteita valmistavan tilauskonepajan tuotannon kehittäminen

Diplomityössä tarkastellaan raskaita teräsrakenteita valmistavan tilauskonepajan tuotannon kehittämiskohteita. Tuotannon kehittämisellä halutaan nopeuttaa tuotannon läpimenoaikoja, vähentää laatukustannuksia ja parantaa yrityksen tiedonkulkua. Näillä toimenpiteillä pyritään vaikuttamaan yrityksen kilpailukykyyn, jolloin se voi nousta suomalaisessa toimittajaverkostossa korkeammalle portaalle. Työn teoriaosassa paneudutaan tuottavuus- ja laatuajatteluun hitsaavassa konepajassa. Samalla esitellään eräitä konepajoissa tyypillisimmin käytettyjä laatustandardeja, joita ovat: SFS-EN ISO 9001, SFS-EN ISO 3834 ja SFS-EN 1090. Lisäksi teoriaosiossa on kerrottu erilaisista tuotannonohjausjärjestelmistä ja layout-teorioista. Tämän diplomityön kohdeyritys on Karjalan Konepaja Oy. Yrityksen nykytilanteen kartoittamiseksi suoritettiin useita haastatteluita sekä laadittiin koko organisaatiota koskeva kysely. Tilauskonepajan haasteena ovat alati muuttuvat tilaukset. Tilauskonepajan tuotannon kehittäminen tulee aloittaa sopivien tuotannontehokkuutta mittaavien mittareiden määrittämisellä. Usein kapasiteetti ja tuottavuus kuvastavat parhaiten työvaiheiden tehokkuutta. Mittareiden tarkoitus on auttaa konepajaa löytämään ne tuotannon pullonkaulat, joista yrityksen kehittäminen tulisi aloittaa. Lean-filosofian avulla tulee kehittää tuotannosta hitaimmin suoriutuvia työvaiheita. Tarkoituksena on poistaa valmistusketjusta sellaiset työvaiheet, jotka eivät anna tuotteelle lisäarvoa. Lisäksi työpisteiden layout kannattaa kyseenalaistaa aika ajoin, sillä jo pienilläkin muutoksilla voidaan saada parannuksia työpisteiden tuottavuuteen ja kapasiteettiin.