Development of fibre recovery process

The fiber recovery process is an essential part of the modern paper mill. It creates the basisfor mill's internal recirculation of the most important raw materials ¿ water and fiber. It is normally also a start point for further treatment of wastewater and if it works efficiently, it offers excellent basis to minimize effluents. This dissertation offers two different approaches to the subject. Firstly a novel save-all disc filter feeding system is developed and presented. This so-called precoat method is tested both in the laboratory and full-scale conditions. In laboratory scale it beats the traditional one clearly, when low freeness pulps are used as a sweetener stock. The full-scale application needs still some development work before it can be implemented to the paper mills. Secondly, the operationenvironment of save-all disc filter is studied mostly in laboratory conditions.The focus of this study is in cases, where low-freeness pulps are used as a sweetener stock of save-all filter. The effects of CSF-value, pressure drop, suspension consistency and retention chemicals to the quantity and quality of the filtrate was studied. Also the filtration resistance of the low freeness pulps was one studied.

Choice of Optimal MembraneProcesses for Economical Treatment of Paper Machine Clear Filtrate

In this thesis membrane filtration of paper machnie clear filtrate was studied. The aim of the study was to find membrane processes which are able to produce economically water of sufficient purity from paper machine white water or its saveall clarified fractions for reuse in the paper machnie short circulation. Factors affecting membrane fouling in this application were also studied. The thesis gives an overview af experiments done on a laboratory and a pilot scale with several different membranes and membrane modules. The results were judged by the obtained flux, the fouling tendency and the permeate quality assessed with various chemical analyses. It was shown that membrane modules which used a turbulence promotor of some kind gave the highest fluexes. However, the results showed that the greater the reduction in the concentration polarisation layer caused by increased turbulence in the module, the smaller the reductions in measured substances. Out of the micro-, ultra- and nanofiltration membranes tested, only nanofiltration memebranes produced permeate whose quality was very close to that of the chemically treated raw water used as fresh water in most paper mills today and which should thus be well suited for reuse as shower water both in the wire and press section. It was also shown that a one stage nanofiltration process was more effective than processes in which micro- or ultrafiltration was used as pretreatment for nanofiltration. It was generally observed that acidic pH, high organic matter content, the presence of multivalent ions, hydrophobic membrane material and high membrane cutoff increased the fouling tendency of the membranes.

Wet Oxidation of Concentrated Wastewaters: Process Combination and Reaction Kinetic Modeling

The accumulation of aqueous pollutants is becoming a global problem. The search for suitable methods and/or combinations of water treatment processes is a task that can slow down and stop the process of water pollution. In this work, the method of wet oxidation was considered as an appropriate technique for the elimination of the impurities present in paper mill process waters. It has been shown that, when combined with traditional wastewater treatment processes, wet oxidation offers many advantages. The combination of coagulation and wet oxidation offers a new opportunity for the improvement of the quality of wastewater designated for discharge or recycling. First of all, the utilization of coagulated sludge via wet oxidation provides a conditioning process for the sludge, i.e. dewatering, which is rather difficult to carry out with untreated waste. Secondly, Fe2(SO4)3, which is employed earlier as a coagulant, transforms the conventional wet oxidation process into a catalytic one. The use of coagulation as the post-treatment for wet oxidation can offer the possibility of the brown hue that usually accompanies the partial oxidation to be reduced. As a result, the supernatant is less colored and also contains a rather low amount of Fe ions to beconsidered for recycling inside mills. The thickened part that consists of metal ions is then recycled back to the wet oxidation system. It was also observed that wet oxidation is favorable for the degradation of pitch substances (LWEs) and lignin that are present in the process waters of paper mills. Rather low operating temperatures are needed for wet oxidation in order to destruct LWEs. The oxidation in the alkaline media provides not only the faster elimination of pitch and lignin but also significantly improves the biodegradable characteristics of wastewater that contains lignin and pitch substances. During the course of the kinetic studies, a model, which can predict the enhancements of the biodegradability of wastewater, was elaborated. The model includes lumped concentrations suchas the chemical oxygen demand and biochemical oxygen demand and reflects a generalized reaction network of oxidative transformations. Later developments incorporated a new lump, the immediately available biochemical oxygen demand, which increased the fidelity of the predictions made by the model. Since changes in biodegradability occur simultaneously with the destruction of LWEs, an attempt was made to combine these two facts for modeling purposes.

Fouling, prevention of fouling, and clearing in filtration

In this thesis fouling of conventional filter fabrics and membranes was studied. In the beginning of the thesis fouling and how it can be measured and predicted is reviewed. Information on different methods on how fouling canbe decreased or cleaned away is also given. The experimental part is divided into two sections; fabric filtration and membrane filtration. Fouling of the filter fabrics was studied with silica or cupper slurries and fouling of the membranes was studied with pulp and paper mill waters. The fouled filter materials were characterised according to many different methods. The most useful way to observe fouling is to measure the changes in the permeate flux. Fouling can also be seen visually e.g. with scanning electron microscopy. Consequently, also the reason for the fouling in question might be found. Different filtration characteristics affect fouling e.g. as the filtration pressure was increased it did not have much influence on the permeate flux, but the pressure caused the membrane to get fouled faster. Also, an increase of shear rate on the membrane surface decreased fouling. Different pretreatment methods for the effluent were tested in membrane filtration to decrease fouling. The tested methods; biological treatment, ozonation, enzymatic treatment and flocculation, did not have a clear influence on the fouling of the membrane, but e.g. a biological treatment combined with ultrafiltration made the tested groundwood mill circulation water purer than ultrafiltration alone.

Development of a Ceramic Membrane Filtration Equipment and Its Applicability for Different Wastewaters

In this thesis the membrane filtration equipment for plate type ceramic membranes was developed based on filtration results achieved with different kinds of wastewaters. The experiments were mainly made with pulp and board mill wastewaters, but some experiments were also made with a bore well water and a stone cutting mine wastewater. The ceramicmembranes used were alpha-alumina membranes with a pore size of 100 nm. Some ofthe membranes were coated with a gamma-alumina layer to reduce the membrane pore size to 10 nm, and some of them were modified with different metal oxides in order to change the surface properties of the membranes. The effects of operationparameters, such as cross-flow velocity, filtration pressure and backflushing on filtration performance were studied. The measured parameters were the permeateflux, the quality of the permeate, as well as the fouling tendency of the membrane. A dynamic membrane or a cake layer forming on top of the membrane was observed to decrease the flux and increase separa-tion of certain substances, especially at low cross-flow velocities. When the cross-flow velocities were increased the membrane properties became more important. Backflushing could also be used to decrease the thickness of the cake layer and thus it improved the permeate flux. However, backflushing can lead to a reduction of retentions in cases where the cake layer is improving them. The wastewater quality was important for the thickness of the dynamic membrane and the membrane pore size influenced the permeate flux. In general, the optimization of operation conditions is very important for the successful operation of a membrane filtration system. The filtration equipment with a reasonable range of operational conditions is necessary, especiallywhen different kinds of wastewaters are treated. This should be taken into account already in the development stage of a filtration equipment.

Emergência e desenvolvimento de plântulas de cultivares de marmeleiro para uso como porta-enxertos

O presente trabalho tee como objetivo estudar a emergência e o desenvolvimento de plantas de marmeleiro, com potencial para serem utilizadas como porta-enxertos. O trabalho foi desenvolvido no Centro APTA Frutas/IAC, de maio/05 a janeiro/06. Sementes dos marmeleiros 'Mendoza INTA-37', 'Provence', 'Portugal' e 'Japonês' foram extraídas de frutos maduros, lavadas em água corrente, secas à sombra por 48 h e estratificadas a frio por 20 dias. Em seguida, foram semeadas em bandejas de poliestireno (72 células, capacidade de 120 cm³/célula) contendo a vermiculita como substrato. Foi feito contagem da porcentagem de emergência após 30 dias da semeadura, a cada 10 dias, em um total de quatro coletas. Em seguida, foi retirada uma amostra de 10 plântulas por repetição e avaliados a altura média da parte aérea, nº de folhas, massa seca média da parte aérea e das raízes. Foram ainda separados 10 plântulas uniformes e representativos de cada repetição e transplantados para sacos plásticos (capacidade de 3 L) contendo como substrato solo + esterco de curral curtido + areia (1:1:1 v/v). As plântulas permaneceram em viveiro telado (sombrite 50%), sendo irrigadas periodicamente. A cada 30 dias, foram mensurados a altura e o diâmetro das plântulas até o final da sexta avaliação (após 180 dias do transplantio). Concluiu-se que o marmeleiro 'Japonês' apresenta maior porcentagem de emergência (70%), altura das plântulas (111,83 cm) e diâmetro (0,7 cm), possuindo maior performance e uma excelente alternativa como porta-enxerto para marmeleiros.

Métodos de enxertia por garfagem de cultivares de marmeleiro no porta-enxerto 'Japonês'

Os marmeleiros sempre foram propagados comercialmente através de enraizamento de estacas. Devido à falta de vigor das mudas, principalmente nos primeiros anos após o plantio, uma série de trabalhos foram desenvolvidos no Brasil a fim de viabilizar a utilização do marmeleiro 'Japonês' (Chaenomeles sinensis Koehne) como porta-enxerto para marmelos. Os resultados foram satisfatórios, mas frente à falta de informações sobre o melhor método de enxertia, desenvolveu-se este experimento com o objetivo de verificar o desenvolvimento de cultivares de marmeleiros enxertados sobre esse porta-enxerto por dois métodos de enxertia. Os marmeleiros 'Provence', 'Mendoza Inta-37', 'Portugal', 'Smyrna' e 'Japonês' foram enxertados através de garfagem em mudas de 'Japonês', pelos métodos fenda cheia e inglês complicado. Foram utilizados garfos com três gemas, coletadas de plantas- matrizes do Instituto Agronômico (IAC). As plantas foram mantidas em viveiro, sendo avaliadas após 60 dias a porcentagem de garfos brotados. O comprimento e o diâmetro médio do enxerto foram avaliados aos 60; 90; 120 e 150 dias após a realização da enxertia. Concluiu-se que os marmeleiros 'Japonês' e 'Provence' devem ser enxertados pelo método de garfagem através de fenda cheia, os marmeleiros 'Smyrna' e 'Mendoza Inta-37' através de inglês complicado, e 'Portugal' independe do método.

Desenvolvimento de 31 cultivares de marmeleiro enxertadas no porta-enxerto 'Japonês'

Os marmeleiros sempre foram propagados comercialmente através de enraizamento de estacas. Devido à falta de vigor das mudas, principalmente nos primeiros anos após o plantio, uma série de trabalhos foram desenvolvidos no Brasil a fim de viabilizar a utilização do marmeleiro 'Japonês' (Chaenomeles sinensis Koehne) como porta-enxerto para marmelos. Frente à falta de informações, desenvolveu-se este experimento com o objetivo de verificar o desenvolvimento de diferentes cultivares de marmeleiros enxertadas sobre esse porta-enxerto. Os marmeleiros 'Japonês', 'MC', 'Adams', 'Van Deman', 'Provence', 'Cheldow', 'Smyrna', 'Rea's Mamouth', 'De Patras', 'De Vranja', 'Lajeado', 'Champion', 'Mendoza Inta-37', 'Alongado', 'Meech Prolific', 'Bereckzy', 'Alaranjado', 'Kiakami', 'Du Lot', 'Radaelli', 'CTS 207', 'D'Angers', 'Zuquerinetta', 'BA 29', 'Constantinopla', 'Marmelo Pêra', 'Apple', 'Portugal', 'Füller', 'Meliforme' e 'Pineapple' foram enxertados através de garfagem em mudas de 'Japonês', pelo método em fenda cheia. Foram utilizados garfos com três gemas, coletados de plantas-matrizes. As mudas foram mantidas em viveiro, sendo avaliadas, após 60 dias, a porcentagem de garfos brotados. O comprimento e diâmetro médio do enxerto foram avaliados aos 60; 90; 120 e 150 dias após a realização da enxertia. Concluiu-se que os marmeleiros apresentaram boa afinidade com o porta-enxerto 'Japonês'. As cultivares 'Van Deman', 'Japonês', 'Smyrna', 'De Vranja', 'Lajeado', 'Mendoza Inta-37', 'Alongado', 'Meech Prolific', 'Meliforme', 'Cheldow', 'Champion', 'Bereckzy' e 'De Patras' foram as que tiveram o maior vigor na fase de viveiro.

Grafting of quince 'Portugal' on Cydonia and Chaenomeles rootstocks

In the specific case of the quince trees, there is lack of information about the emergency of their seedlings, development and time of production of rootstocks to reach the point of the grafting, as well as development of the grafts. Therefore, the objective of the present research was to study the Cydonia and Chaenomeles genera, as well as the development of the grafts during the nursery phase. Seeds of the quince tree cultivars 'Mendoza Inta-37', 'Provence', ' Portugal' and 'Japonês' were obtained from ripe fruits and submitted to cold stratification during 20 days. Soon after, the seeds were sowed in 72-cell polystyrene trays (120 cm³ of capacity/cell) containing vermiculite as substrate. After 60 days, the seedlings were put in plastic bags (3 liters of capacity) filled with a substrate containing soil: sand: manure (1:1:1 v/v). The seedlings were kept in a 50% of shadow nursery and periodically irrigated. After 180 days, the seedlings were grafted by the cleft grafting method, during the winter, using scion sticks from quince 'Portugal'. After 60 days, the percentage of alive and sprouted grafts was evaluated. The length and diameter of the grafts were measured every 30 days, a total of four times. The quince 'Japonês' showed the best performance among all the rootstocks in this experiment, being an excellent alternative as rootstock for quince trees. 'Japonês' and 'Mendoza Inta-37' were also the rootstocks that promoted the best development of the grafts.

Enraizamento de estacas de atemoieira ‘Gefner’ tratadas com auxinas

A propagação da atemóia deve ser feita assexuadamente e, nesse contexto, a estaquia surge como alternativa. Dessa forma, objetivou-se determinar a parte do ramo de atemoieira (Annona cherimola Mill. x Annona squamosa L.) cv. 'Gefner' mais apropriada para estaquia. O delineamento experimental foi o inteiramente casualizado, em esquema fatorial 3x3 (reguladores x tipos de estaca), com 5 repetições de 12 estacas. Os reguladores utilizados foram AIB 0,5% e ANA 0,5%, aplicados na forma de talco na base das estacas, além da testemunha. Os diferentes tipos de estacas foram retirados de 3 regiões do caule (apical, mediana e basal). As estacas tratadas foram colocadas para enraizar em bandejas de poliestireno contendo substrato comercial Plantmax® e levadas para câmara de nebulização intermitente, onde permaneceram durante 136 dias. As variáveis avaliadas foram: porcentagem de estacas vivas, porcentagem de estacas vivas com enraizamento, porcentagem de estacas enraizadas com folhas remanescentes, com brotações e com folhas remanescentes + brotações, porcentagem de estacas enraizadas sem folhas, número, comprimento médio e massa da matéria seca de raízes por estaca enraizada, área foliar e massa da matéria seca de folhas remanescentes e brotações. A atemoieira apresenta maior potencial para formação de mudas por estaquia empregando-se estacas apicais sem tratamento e medianas tratadas com ANA (0,5%).

Influência da época do ano no sucesso da enxertia nas variedades de abacateiro Hass e Fortuna

O objetivo do trabalho foi avaliar a influência da época no pegamento da enxertia em abacateiro das variedades Hass e Fortuna, mensalmente, no período de doze meses. As plantas utilizadas pertencem ao Banco de Germoplasma do Departamento de Produção Vegetal da Faculdade de Ciências Agrárias e Veterinárias - UNESP, Câmpus de Jaboticabal-SP. O delineamento experimental utilizado foi o inteiramente casualizado, em esquema fatorial 2 x 12 ('Hass' e 'Fortuna' e os períodos de enxertia), no intervalo de março de 2005 a fevereiro de 2006, com 10 unidades por parcela, repetidas por quatro vezes. O método utilizado foi a enxertia por garfagem de topo em fenda cheia. As avaliações, 90 dias após a instalação do experimento, foram quanto à porcentagem de pegamento, desenvolvimento total das combinações (porta-enxerto/ enxerto), número de brotações do enxerto, diâmetros acima, abaixo e no local de união do enxerto. O período mais indicado para o sucesso da enxertia está compreendido entre os meses de novembro e dezembro para ambas as variedades de abacateiro.

Anaerobic treatment of deinking pulp plant effluents

Anaerobic treatment as a first biological stage in wastewater treatment is nowadays a well-established technology in recycled paper processing mills using closed water circuits. Today further developed high-rate processes and especially high-tower reactors are also able to handle lower organic loads and become therefore feasible for deinking pulp plant effluents. The interest in the anaerobic method is based on a positive energy balance in form of biogas production and low biomass yield from the process. The anaerobic treatment method was researched and its suitability for the deinking pulp plant effluents was tested experimentally at Stora Enso Maxau mill. In the theory, the deinking pulp process is introduced and the effluents from the deinking process are characterized. The anaerobic treatment is brought up in depth in terms of its use for the deinking effluents, and different kind of reactor types are presented. In addition, other wastewater treatment methods are shortly introduced with the focus on tertiary treatment. Static biodegradability tests were carried out for the wastewaters both anaerobically and aerobically. Based on the results, the deinking effluents can be degraded anaerobically, and inhibition to the methanogenic bacteria was not noticed. In the aerobic static test a good performance of the existing wastewater treatment plant at Maxau mill was proved. Later on pilot trials with sequential anaerobic-aerobic treatment were carried out for the deinking effluents. The anaerobic reactor used was a so called internal circulation reactor. The results confirmed that the combination of the anaerobic treatment and the aerobic activated sludge process is a suitable method for deinking wastewaters with a COD reduction as good as with a two stage aerobic method. When combined with the outstanding quality of the produced biogas and the cost savings acquired from the lower sludge production, the anaerobic treatment was found to be an especially favorable treatment method.

Metsäteollisuuden lietteiden bioterminen kuivaus

Työssä tarkastellaan kompostointiin perustuvaa biotermistä kuivausprosessia, prosessiin vaikuttavia tekijöitä sekä sen soveltuvuutta metsäteollisuuden mekaanisesti kuivatun jätevesilietteen lisäkuivaukseen polttoa varten. Tutkimukseen kuuluvien paperitehtaiden lietteillä suoritettavien biotermisten kuivauskokeiden avulla tutkitaan tehtaiden lietteiden sopivuutta biotermiseen kuivaukseen. Lisäksi tehtaille suunnitellaan kuivauskokeiden ja paperitehtailla tehtävien selvitysten perusteella bioterminen kuivauslaitos. Suomen metsäteollisuus tuottaa nykyisin noin 400 000 – 500 000 kuiva-ainetonnia jätevedenpuhdistamolietteitä vuosittain. Tutkimukseen kuuluvan kahden tehdasintegraatin biologisilla puhdistamoilla syntyvien jätevesilietteiden määrät ovat keskimäärin 33 000 ja 15 000 kuiva-ainetonnia vuodessa. Ongelmana metsäteollisuudessa on jätevesilietteen alhainen kuiva-ainepitoisuus lietteen mekaanisen kuivauksen jälkeen. Tämä vaikeuttaa lietteen polttamista voimalaitoskattilassa ja lietteen poltosta talteen saatavan energian määrä jää vähäiseksi. Mekaanisesti kuivatun sekalietteen käsittely biotermisesti kuivaamalla mahdollistaa lietteen kuiva-ainepitoisuuden nostamisen yli 55 %:in kuiva-ainepitoisuuteen. Tämä helpottaa lietteen polton ongelmia ja kasvattaa lietteen poltosta talteen saatavan energian määrää. Bioterminen kuivaus soveltuu hyvin tutkimukseen kuuluvien tehtaiden sekalietteen kuivaukseen. Suositeltava sekalietteen lähtökuiva-ainepitoisuuden arvo on välillä 30 – 35 % ja tukiaineeksi lisättävän kuoren määrä noin 0,5 m3 yhtä lietekuutiota kohden. Kuivausprosessin kesto on tällöin 10 – 14 vuorokautta, kun haluttu lietepolttoaineen kuiva-ainepitoisuus on vähintään 55 %. Tehtaille suunnitelluissa laitoksissa käsiteltävä lietemäärä on noin 40 000 märkätonnia vuodessa. Tutkimukseen kuuluvalle paperitehtaalle yhdistetyn lietteenkuivausprosessin kustannukset ovat edullisimmat kun liete kuivataan ennen biotermistä kuivausta mekaanisesti 35 %:in kuiva-ainepitoisuuteen. Tällöin lietteenkäsittelyn hinnaksi tulee noin 150 mk/t.

Produção e atributos de qualidade de cultivares de marmeleiro na região leste paulista

Considerando a baixa produção dos marmeleiros em regiões de inverno ameno, o presente trabalho foi desenvolvido com o intuito de selecionar cultivares produtivas para o Estado de São Paulo. Plantas de três anos de idade dos marmeleiros 'Marmelo Pera', 'Smyrna', 'Cheldow', 'Van Deman', 'Meliforme', 'Portugal', 'Provence', 'Mendoza Inta-37', 'Rea´s Mamouth', 'Fuller', 'Meech Prolific', 'De Patras' e 'Pineapple', cultivadas no Centro APTA de Frutas do IAC (Jundiaí-SP), em espaçamento 3 x 4 m, foram avaliadas nas safras 2008/09 e 2009/10. Durante as duas safras, foram avaliadas as fases fenológica, número médio de frutos, produção média e produtividade estimada, massa, diâmetro e comprimento médio de frutos, coloração da epiderme e polpa, firmeza da polpa, sólidos solúveis, acidez titulável e relação SS/AT. Concluiu-se que os marmeleiros 'Fuller', 'Smyrna', 'Portugal', 'Provence' e 'Mendoza Inta-37' apresentaram maior desempenho produtivo. A cultivar Mendoza Inta-37 apresentou atributos de qualidade mais adequados ao consumo in natura, com maior teor de sólidos solúveis, menor acidez titulável e firmeza de polpa e ratio mais elevado, seguida pelos marmeleiros 'Fuller', 'Provence' e 'Portugal'.

Tuotannonsuunnittelun ja sisäisen varastologistiikan kehittäminen tuottavuuden kannalta

Diplomityön tavoitteena on kehittää erään metsäteollisuusyrityksen tuotannon-suunnittelua ja sisäistä varastologistiikkaa tuottavuuden parantamiseksi. Työssä keskitytään välituotteista johtuvaan problematiikkaan. Ongelmana ovat suuret välituotevarastot ja toimintamalleissa sekä pelisäännöissä olevat puutteet. Työn päätavoitteena on uuden toimintamallin kehittäminen tuotannon- ja materiaalinohjaukseen. Työn teoriaosassa esitellään lyhyesti tuotannon- ja materiaalinohjausta sekä tuottavuutta. Työn empiirisessä osassa analysoidaan jatkojalostuksen tuotantoja sekä välituotevarastoja. Työssä selvitetään eri välituotteiden määrät ja varaston kiertonopeudet raaka-ainerullille. Analyysien perusteella kehitettiin uusi toimintamalli tuotannon- ja materiaalinohjaukseen. Työssä ehdotettiin myös varastoinvestointia ja jälkirullauskapasiteetin lisäystä, jotta optimaalinen toiminta olisi tulevaisuudessa mahdollista. Diplomityön seurauksena aloitetaan projekti, jonka tavoitteena on parantaa tehtaan sisäistä tehokkuutta. Vaikutukset näkyvät monissa toiminnoissa, kuten varastoissa, tuotannossa sekä myynnissä. Parannusehdotuksilla voidaan saavuttaa vuosittain muutaman miljoonan euron säästöt. Projektin yksi tärkeä tekijä on selvittää, kuinka toimintaidea olisi hyödynnettävissä yrityksen muissa tehtaissa.