Tunkeuman hallinta MIG/MAG-hitsauksessa

MIG/MAG-hitsaukselle tyypillinen ominaispiirre, valokaaren itsesäätyvyys, saavutetaan vakiojännitelähdettä käyttämällä. Valokaaren sisäisen säätömekanismin ansiosta kaarenpituus pysyy vakiona, vaikka hitsauspolttimen ja työkappaleen välinen etäisyys vaihtelisi hitsauksen aikana. Vakiojännitelähteen käyttäminen aiheuttaa kuitenkin kaaritehon vaihtelua vapaalankapituuden muuttuessa. Vapaalangan kasvaessa liian pitkäksi kaariteho laskee niin alas, ettei se enää riitä sulattamaan tarpeeksi perusainetta railon kyljissä. Tämän seurauksena hitsausliitokseen syntyy erilaisia liittymävirheitä. Käsinhitsauksessa vapaalangan pituus saattaa polttimen epävakaasta kuljetuksesta johtuen vaihdella erityisesti kokemattomilla hitsaajilla. Mekanisoidussa ja automatisoidussa hitsauksessa railojen mitta- ja muotopoikkeamat aiheuttavat vapaalankapituuden vaihtelua. Poikkeamia syntyy kaikissa hitsausrailojen esivalmistusvaiheissa. Lisäksi lämmöntuonnin aiheuttamat muodonmuutokset kappaleissa lisäävät poikkeamia railonsovituksessa hitsauksen aikana. Ongelma on useimmiten ratkaistavissa railonseurantaa käyttämällä. Railonseurantajärjestelmät ovat kuitenkin kalliita, eivätkä ne toimi luotettavasti kaikissa olosuhteissa. Diplomityössä tutkittiin uutta MIG/MAG-hitsauksen reaaliaikaiseen tunkeuman hallintaan kehitettyä säätöjärjestelmää. Työn tavoitteina olivat säätöjärjestelmän luotettavan toiminnan takaavien reunaehtojen ja kosketussuutinetäisyyden suositusrajojen määrittäminen. Tavoitteiden täyttämiseksi työn kokeellisessa osiossa suoritettiin laaja hitsauskokeiden sarja, jossa hitsattavina materiaaleina käytettiin seostamatonta ja runsasseosteista terästä.

Mercury analysis in hair: comparability and quality assessment within the transnational COPHES/DEMOCOPHES project

Human biomonitoring (HBM) is an effective tool for assessing actual exposure to chemicals that takes into account all routes of intake. Although hair analysis is considered to be an optimal biomarker for assessing mercury exposure, the lack of harmonization as regards sampling and analytical procedures has often limited the comparison of data at national and international level. The European-funded projects COPHES and DEMOCOPHES developed and tested a harmonized European approach to Human Biomonitoring in response to the European Environment and Health Action Plan. Herein we describe the quality assurance program (QAP) for assessing mercury levels in hair samples from more than 1800 mother-child pairs recruited in 17 European countries. To ensure the comparability of the results, standard operating procedures (SOPs) for sampling and for mercury analysis were drafted and distributed to participating laboratories. Training sessions were organized for field workers and four external quality-assessment exercises (ICI/EQUAS), followed by the corresponding web conferences, were organized between March 2011 and February 2012. ICI/EQUAS used native hair samples at two mercury concentration ranges (0.20-0.71 and 0.80-1.63) per exercise. The results revealed relative standard deviations of 7.87-13.55% and 4.04-11.31% for the low and high mercury concentration ranges, respectively. A total of 16 out of 18 participating laboratories the QAP requirements and were allowed to analyze samples from the DEMOCOPHES pilot study. Web conferences after each ICI/EQUAS revealed this to be a new and effective tool for improving analytical performance and increasing capacity building. The procedure developed and tested in COPHES/DEMOCOPHES would be optimal for application on a global scale as regards implementation of the Minamata Convention on Mercury.

System Investigation for Hybrid Electric Vehicle

A hybrid electric vehicle is a fast-growing concept in the field of vehicle industry. Nowadays two global problems make manufactures to develop such systems. These problems are: the growing cost of a fuel and environmental pollution. Also development of controlled electric drive with high control accuracy and reliability allows improving of vehicle drive characteristics. The objective of this Diploma Thesis is to investigate the possibilities of electrical drive application for new principle of parallel hybrid vehicle system. Electric motor calculations, selection of most suitable control system and other calculations are needed. This work is not final work for such topic. Further investigation with more precise calculations, modeling, measurements and cost calculations are needed to answer the question if such system is efficient.

Hardcopy quality parameters to ensure structures detection at digital mammography

Objective To develop procedures to ensure consistency of printing quality of digital images, by means of hardcopy quantitative analysis based on a standard image. Materials and Methods Characteristics of mammography DI-ML and general purpose DI-HL films were studied through the QC-Test utilizing different processing techniques in a FujiFilm®-DryPix4000 printer. A software was developed for sensitometric evaluation, generating a digital image including a gray scale and a bar pattern to evaluate contrast and spatial resolution. Results Mammography films showed maximum optical density of 4.11 and general purpose films, 3.22. The digital image was developed with a 33-step wedge scale and a high-contrast bar pattern (1 to 30 lp/cm) for spatial resolution evaluation. Conclusion Mammographic films presented higher values for maximum optical density and contrast resolution as compared with general purpose films. The utilized digital processing technique could only change the image pixels matrix values and did not affect the printing standard. The proposed digital image standard allows greater control of the relationship between pixels values and optical density obtained in the analysis of films quality and printing systems.

Elaboració d'un manual d'implantació del sistema APPCC per a microcerveseries

L’objectiu del treball ha estat elaborar un manual d’implantació del sistema d'Anàlisi de Perills i Punts Crítics de Control (APPCC) que serveixi de guia a les microcerveseries. En la primera part del manual s’ha realitzat una introducció on s’expliquen els orígens del sistema i es defineix l’APPCC com un sistema que permet identificar, avaluar i controlar els perills significatius en totes les fases de producció, transformació i distribució amb l’objectiu de garantir la innocuïtat dels aliments. Seguidament, s’ha mostrat la importància del Codex Alimentarius, on es troben descrites les directives per a l’aplicació del sistema d’APPCC. També s’ha indicat que el Reglament CE 852/2004, relatiu a la higiene dels productes alimentaris, obliga a les empreses alimentaries a crear, implementar i mantenir procediments permanents basats en els principis del sistema d’APPCC. Posteriorment, s’han exposat els aspectes que cal considerar per a poder implantar un sistema d’APPCC en una microcerveseria. S’han descrit aspectes com el marc legal del sector cerveser, la flexibilitat en l’aplicació del sistema d’autocontrol en les microempreses i els prerequisits. En l’annex 1, s’han desenvolupat els prerequisits necessaris per a les microcerveseries, i en l’annex 2, s’han mostrat exemples de registres derivats de la seva aplicació. Els prerequisits són bàsics per assegurar un entorn i unes condicions de treball higièniques, reduint o eliminant perills de contaminació en els aliments. Els prerequisits consideren els perills generals de l’entorn de treball. En canvi, l’APPCC considera els perills específics del procés de producció. Tot seguit, s’han definit els principis bàsics i les directrius per a l’aplicació del sistema d’APPCC descrits en el Codex Alimentarius, explicant les diferents fases que cal seguir per a la correcta implantació del sistema d’autocontrol. En la segona part del manual, s’ha desenvolupat el sistema d’APPCC per al procés d’elaboració de la cervesa artesana

Evolution of mammographic image quality in the state of Rio de Janeiro

Objective:To evaluate the evolution of mammographic image quality in the state of Rio de Janeiro on the basis of parameters measured and analyzed during health surveillance inspections in the period from 2006 to 2011.Materials and Methods:Descriptive study analyzing parameters connected with imaging quality of 52 mammography apparatuses inspected at least twice with a one-year interval.Results:Amongst the 16 analyzed parameters, 7 presented more than 70% of conformity, namely: compression paddle pressure intensity (85.1%), films development (72.7%), film response (72.7%), low contrast fine detail (92.2%), tumor mass visualization (76.5%), absence of image artifacts (94.1%), mammography-specific developers availability (88.2%). On the other hand, relevant parameters were below 50% conformity, namely: monthly image quality control testing (28.8%) and high contrast details with respect to microcalcifications visualization (47.1%).Conclusion:The analysis revealed critical situations in terms of compliance with the health surveillance standards. Priority should be given to those mammography apparatuses that remained non-compliant at the second inspection performed within the one-year interval.

Analysis of translational errors in frame-based and frameless cranial radiosurgery using an anthropomorphic phantom

Abstract Objective: To evaluate three-dimensional translational setup errors and residual errors in image-guided radiosurgery, comparing frameless and frame-based techniques, using an anthropomorphic phantom. Materials and Methods: We initially used specific phantoms for the calibration and quality control of the image-guided system. For the hidden target test, we used an Alderson Radiation Therapy (ART)-210 anthropomorphic head phantom, into which we inserted four 5mm metal balls to simulate target treatment volumes. Computed tomography images were the taken with the head phantom properly positioned for frameless and frame-based radiosurgery. Results: For the frameless technique, the mean error magnitude was 0.22 ± 0.04 mm for setup errors and 0.14 ± 0.02 mm for residual errors, the combined uncertainty being 0.28 mm and 0.16 mm, respectively. For the frame-based technique, the mean error magnitude was 0.73 ± 0.14 mm for setup errors and 0.31 ± 0.04 mm for residual errors, the combined uncertainty being 1.15 mm and 0.63 mm, respectively. Conclusion: The mean values, standard deviations, and combined uncertainties showed no evidence of a significant differences between the two techniques when the head phantom ART-210 was used.

Sähkö-, elektroniikka- ja tietoteollisuusalalla toimivan yrityksen ympäristöasioiden hallinnan kehittäminen

Tämän diplomityön tavoitteena oli päivittää sähkö-, elektroniikka- ja tietoteollisuusalalla toimivan pk-yrityksen tiedot ympäristösäädösten tuomista velvoitteista sekä kehittää ympäristöasioiden hallintaa valmistelemalla materiaalia ISO 14001 -standardiin pohjautuen. Työssä tarkasteltiin myös henkilökunnan sitouttamista ympäristöjärjestelmän käyttöönottoon. Yrityksen ympäristöasioiden hallinnan kehittämistä varten käytiin läpi lainsäädännön velvoitteet ja niiden toteutuminen yrityksessä. Työssä toteutettiin ISO 14001 -standardin mukainen ympäristöjärjestelmän suunnitteluvaihe, missä selvitettiin ympäristöasioiden hoidon nykytilanne, tunnistettiin toiminnan ympäristönäkökohdat ja -vaikutukset sekä arvioitiin merkittävimmät ympäristönäkökohdat. Merkittävien ympäristönäkökohtien perusteella määritettiin ehdotus ympäristöpolitiikasta, -päämääristä ja -tavoitteista sekä laadittiin ympäristöohjelmaehdotuksia. Ympäristöjärjestelmän käyttöönoton toteuttamisesta laadittiin vain periaatteellinen etenemissuunnitelma, koska yritys ei ota tässä vaiheessa ympäristöjärjestelmää käyttöön vaan sitoutuu ainoastaan lakisääteisten velvoitteiden täyttämiseen. Käytössä olevan laatujärjestelmän toteuttamisen ja käyttöönottoon liittyvien kokemusten pohjalta laadittiin suunnitelmaa ympäristöjärjestelmän käyttöönottoon nimenomaan sitouttamisen, koulutuksen ja viestinnän näkökulmasta.

Implantació d’un manual de gestió en una indústria de llescats

Estudi sobre la implantació d’un manual de gestió en una indústria dellescats, realitzat a l’empresa Serra&Mota de la Cellera de Ter (consta d’un sistema APPCC i un manual de qualitat)

Predicting overall service quality: a structural equation modelling approach

In this article, the results of a modified SERVQUAL questionnaire (Parasuraman et al., 1991) are reported. The modifications consisted in substituting questionnaire items particularly suited to a specific service (banking) and context (county of Girona, Spain) for the original rather general and abstract items. These modifications led to more interpretable factors which accounted for a higher percentage of item variance. The data were submitted to various structural equation models which made it possible to conclude that the questionnaire contains items with a high measurement quality with respect to five identified dimensions of service quality which differ from those specified by Parasuraman et al. And are specific to the banking service. The two dimensions relating to the behaviour of employees have the greatest predictive power on overall quality and satisfaction ratings, which enables managers to use a low-cost reduced version of the questionnaire to monitor quality on a regular basis. It was also found that satisfaction and overall quality were perfectly correlated thus showing that customers do not perceive these concepts as being distinct

La ISO 9000: ¿Seguirá siendo válida en la nueva era de la gestión de la calidad?

Si bien la gestión de la Calidad siempre ha estado presente en nuestro entorno, no es hasta la aparición de la famosa normativa ISO 9000 que su impacto se ha incluso popularizado, tanto a escala nacional como internacional. En la actualidad, cuando las empresas y organizaciones de nuestro país se plantean nuevos retos (modelos de gestión de la calidad total como el EFQM, nuevos estándares de gestión como la ISO 14000, estándares de soporte como la ISO 10000, …), en este artículo nos preguntamos si la ISO 9000 seguirá siendo válida en esta nueva era

Salient Pole Synchronous Machine Modelling in an Industrial Direct Torque Controlled Drive Application

Synchronous motors are used mainly in large drives, for example in ship propulsion systems and in steel factories' rolling mills because of their high efficiency, high overload capacity and good performance in the field weakening range. This, however, requires an extremely good torque control system. A fast torque response and a torque accuracy are basic requirements for such a drive. For large power, high dynamic performance drives the commonly known principle of field oriented vector control has been used solely hitherto, but nowadays it is not the only way to implement such a drive. A new control method Direct Torque Control (DTC) has also emerged. The performance of such a high quality torque control as DTC in dynamically demanding industrial applications is mainly based on the accurate estimate of the various flux linkages' space vectors. Nowadays industrial motor control systems are real time applications with restricted calculation capacity. At the same time the control system requires a simple, fast calculable and reasonably accurate motor model. In this work a method to handle these problems in a Direct Torque Controlled (DTC) salient pole synchronous motor drive is proposed. A motor model which combines the induction law based "voltage model" and motor inductance parameters based "current model" is presented. The voltage model operates as a main model and is calculated at a very fast sampling rate (for example 40 kHz). The stator flux linkage calculated via integration from the stator voltages is corrected using the stator flux linkage computed from the current model. The current model acts as a supervisor that prevents only the motor stator flux linkage from drifting erroneous during longer time intervals. At very low speeds the role of the current model is emphasised but, nevertheless, the voltage model always stays the main model. At higher speeds the function of the current model correction is to act as a stabiliser of the control system. The current model contains a set of inductance parameters which must be known. The validation of the current model in steady state is not self evident. It depends on the accuracy of the saturated value of the inductances. Parameter measurement of the motor model where the supply inverter is used as a measurement signal generator is presented. This so called identification run can be performed prior to delivery or during drive commissioning. A derivation method for the inductance models used for the representation of the saturation effects is proposed. The performance of the electrically excited synchronous motor supplied with the DTC inverter is proven with experimental results. It is shown that it is possible to obtain a good static accuracy of the DTC's torque controller for an electrically excited synchronous motor. The dynamic response is fast and a new operation point is achieved without oscillation. The operation is stable throughout the speed range. The modelling of the magnetising inductance saturation is essential and cross saturation has to be considered as well. The effect of cross saturation is very significant. A DTC inverter can be used as a measuring equipment and the parameters needed for the motor model can be defined by the inverter itself. The main advantage is that the parameters defined are measured in similar magnetic operation conditions and no disagreement between the parameters will exist. The inductance models generated are adequate to meet the requirements of dynamically demanding drives.

Leimuhitsauksen kokonaisvaltainen laadunhallinta päättymättömässä valssauksessa

Leimuhitsauksen laadunhallinnassa tärkeää on prosessimainen toiminta ja toimintojen kokonaisvaltaisuuden hahmottaminen. Leimuhitsauksen ollessa osana päättymätöntä valssausta hitsauksen laadunhallinta voidaan jakaa kolmeen päävaiheeseen: ennen hitsausta, hitsauksen aikana ja hitsauksen jälkeen vaikuttaviin laaduntuottotekijöihin. Leimuhitsauksen laaduntuottotekijöiden määritys ja jaottelu kaavioiksi on toteutettu tässä työssä. Leimuhitsin tekniseen laatuun vaikuttavat monet ilmiöt ja parametrit hitsauksen aikana. Tärkeimpiä hitsausparametreista ovat hitsausjännite, alustan liikenopeus, tyssäysmatka sekä leimutusaika. Väärät hitsausolosuhteet tai hitsausparametrit aiheuttavat erilaisia mekaanisia ja metallurgisia vikoja leimuhitsiin. Eräs metallurginen vikatyyppi ovat oksidisulkeumat hitsialueella. Nämä hapettuneet alueet voivat johtaa juurensa erilaisista syistä ja esimerkiksi leimutusajan ja epätasaisen liitospinnan yhteyttä sulkeumien syntyyn on epäilty. Pidennetyillä leimutusajoilla tehtyjen hitsauskokeiden ja hitsien rikkovien aineenkoetuskokeiden tuloksena todettiin tässä tutkittujen koehitsien oksidisulkeumien syntyvän hapettumalla leimutuksen aikana tai juuri hetkellä ennen tyssäystä, minkä lisäksi kosteat olosuhteet hitsausatmosfäärin ympärillä heikentävät lopputuloksen laatua. Leimutusajalla on tärkein osa leimutettavia pintoja tasaavana tekijänä ja mitä epätasaisempi liitettävä pinta on, sitä pidemmän leimutusajan se tarvitsee.

Groupware and Workflow Tools - A Case study of SAP Business Workflow Supporting System Integration in a Global Telecommunication Company

Workflow management systems aim at the controlled execution of complex application processes in distributed and heterogeneous environments. These systems will shape the structure of information systems in business and non-business environments. E business and system integration is a fertile soil for WF and groupware tools. This thesis aims to study WF and groupware tools in order to gather in house knowledge of WF to better utilize WF solutions in future, and to focus on SAP Business Workflow in order to find a global solution for Application Link Enabling support for system integration. Piloting this solution in Nokia collects the experience of SAP R/3 WF tool for other development projects in future. The literary part of this study will guide to the world of business process automation providing a general description of the history, use and potentials of WF & groupware software. The empirical part of this study begins with the background of the case study describing the IT environment initiating the case by introducing SAP R/3 in Nokia, the communication technique in use and WF tool. Case study is focused in one solution with SAP Business Workflow. This study provides a concept to monitor communication between ERP systems and to increase the quality of system integration. Case study describes a way create support model for ALE/EDI interfaces. Support model includes monitoring organization and the workflow processes to solve the most common IDoc related errors.

Innovació empresarial en el procés de transmissió de dades mitjançant una aplicació mòbil

Disposar d’informació de qualitat, en el moment oportú i en el volum adequat és el que actualment necessiten les empreses per poder prendre decisions òptimes. L’empresa JCM Technologies no és una excepció i és en la obtenció d’informació del procés productiu de l’empresa on aquest projecte pren part. L’objectiu d’aquest projecte de final de màster ha consistit en desenvolupar un sistema capaç d’aportar a l’empresa informació sobre els resultats obtinguts durant el control de qualitat dels … [+]productes, informació de la qual no disposava. Les dades existien però no es podien convertir en informació valuosa perquè no es disposava d’un mecanisme capaç tractar-les. Per complir els objectius marcats s’ha creat un sistema format pels següents elements: una aplicació per dispositius mòbils Android, una base de dades, un nou programa pel control de la qualitat i aplicatiu servidor. L’aplicació permet obtenir i visualitzar la informació. La base de dades és on es guarda la informació que envia el programa del control de qualitat i finalment, l’aplicatiu servidor habilita la comunicació entre els diferents elements descrits. El fet que dóna valor al sistema és que tots els elements que el formen tenen la capacitat de comunicar-se entre ells mitjançant Internet. Gràcies a això, és possible obtenir informació a temps real de la producció que s’està portant a terme a qualsevol punt del món. En conclusió, cal dir que els objectius s’han complert ja que s’ha aconseguit un sistema ràpid i segur. D’aquesta manera JCM Technologies pot disposar d’una informació molt valuosa que li permet que certes decisions no siguin preses a l’atzar.