Minimization of bauxite residue neutralization products using nanofiltered seawater

Currently, open circuit Bayer refineries pump seawater directly into their operations to neutralize the caustic fraction of the Bayer residue. The resulting supernatant has a reduced pH and is pumped back to the marine environment. This investigation has assessed modified seawater sources generated from nanofiltration processes to compare their relative capacities to neutralize bauxite residues. An assessment of the chemical stability of the neutralization products, neutralization efficiency, discharge water quality, bauxite residue composition, and associated economic benefits have been considered to determine the most preferable seawater filtration process based on implementation costs, savings to operations and environmental benefits. The mechanism of neutralization for each technology was determined to be predominately due to the formation of Bayer hydrotalcite and calcium carbonate, however variations in neutralization capacity and efficiencies have been observed. The neutralization efficiency of each feed source has been found to be dependent on the concentration of magnesium, aluminium, calcium and carbonate. Nanofiltered seawater with approximately double the amount of magnesium and calcium required half the volume of seawater to achieve the same degree of neutralization. These studies have revealed that multiple neutralization steps occur throughout the process using characterization techniques such as X-ray diffraction (XRD), infrared (IR) spectroscopy and inductively coupled plasma optical emission spectroscopy (ICP-OES).

Implication of calcium hydroxide in the seawater neutralisation of bauxite refinery liquors

Tricalcium aluminate, hydrocalumite and residual lime have been identified as reversion contributing compounds after the seawater neutralisation of bauxite refinery residues. The formation of these compounds during the neutralisation process is dependent on the concentration of residual lime, pH and aluminate concentrations in the residue slurry. Therefore, the effect of calcium hydroxide (CaOH2) in bauxite refinery liquors was analysed and the degree of reversion monitored. This investigation found that the dissolution of tricalcium aluminate, hydrocalumite and CaOH2 caused reversion and continued to increase the pH of the neutralised residue until a state of equilibrium was reached at a solution pH of 10.5. The dissolution mechanism for each compound has been described and used to demonstrate the implications that this has on reversion in seawater neutralised Bayer liquor. This investigation describes the limiting factors for the dissolution and formation of these trigger compounds as well as confirming the formation of Bayer hydrotalcite (mixture of Mg6Al2(OH)16(CO32-,SO42-)•xH2O and Mg8Al2(OH)12(CO32-,SO42-)•xH2O) as the primary mechanism for reducing reversion during the neutralisation process. This knowledge then allowed for a simple but effective method (addition of magnesium chloride or increased seawater to Bayer liquor ratio) to be devised to reduce reversion occurring after the neutralisation of Bayer liquors. Both methods utilise the formation of Bayer hydrotalcite to permanently (stable in neutralised residue) remove hydroxyl (OH-) and aluminate (Al(OH)4-) ions from solution.

Strength properties of composite clay balls containing additives from industry wastes as new filter media in water treatment

Pebble matrix filtration (PMF) is a water treatment technology that can remove suspended solids in highly turbid surface water during heavy storms. PMF typically uses sand and natural pebbles as filter media. Hand-made clay pebbles (balls) can be used as alternatives to natural pebbles in PMF treatment plants, where natural pebbles are not readily available. Since the high turbidity is a seasonal problem that occurs during heavy rains, the use of newly developed composite clay balls instead of pure clay balls have the advantage of removing other pollutants such as natural organic matter (NOM) during other times. Only the strength properties of composite clay balls are described here as the pollutant removal is beyond the scope of this paper. These new composite clay balls must be able to withstand dead and live loads under dry and saturated conditions in a filter assembly. Absence of a standard ball preparation process and expected strength properties of composite clay balls were the main reasons behind the present study. Five different raw materials from industry wastes: Red Mud (RM), Water Treatment Alum Sludge (S), Shredded Paper (SP), Saw Dust (SD), and Sugar Mulch (SM) were added to common clay brick mix (BM) in different proportions. In an effort to minimize costs, in this study clay balls were fired to 1100 0C at a local brick factory together with their bricks. A comprehensive experimental program was performed to evaluate crushing strength of composite hand-made clay balls, using uniaxial compression test to establish the best material combination on the basis of strength properties for designing sustainable filter media for water treatment plants. Performance at both construction and operating stages were considered by analyzing both strength properties under fully dry conditions and strength degradation after saturation in a water bath. The BM-75% as the main component produced optimum combination in terms of workability and strength. With the material combination of BM-75% and additives-25%, the use of Red Mud and water treatment sludge as additives produced the highest and lowest strength of composite clay balls, with a failure load of 5.4 kN and 1.4 kN respectively. However, this lower value of 1.4 kN is much higher than the effective load on each clay ball of 0.04 kN in a typical filter assembly (safety factor of 35), therefore, can still be used as a suitable filter material for enhanced pollutant removal.

Settling behaviours of low alumina/caustic ratios during seawater neutralisation of Bayer liquor

Factors that affect the settleability of seawater neutralised bauxite refinery residues are poorly understood, in particular, the settleability of precipitates in the absence of red mud and those formed with different alumina/caustic (AC) ratios. The influence of temperature, AC ratio, caustic concentration and the volumetric ratio of seawater on the settleability of seawater neutralisation precipitates and their respective compositions and stabilities have been determined. An array of techniques have been used to determine the composition and stability of precipitates and include pH, conductivity, inductively coupled plasma optical emission spectroscopy, infrared spectroscopy and X-ray diffraction. Temperature has been shown to have a significant influence on the settleability and calcium carbonate phase distributions in precipitates, as well as the overall stability of the precipitates. More complex phase compositions have also been found for Bayer liquors with lower AC ratios. The caustic concentration and temperature of the reaction have the greatest influence on the settling efficiency of the precipitates. Assessments on the chemical stability of the precipitates, precipitate settleability and discharge water quality have been made. In addition, productivity and environmental impacts caused by changes in precipitate settleability have also been considered.

Discharge Plasma Combined With Bauxite Residue for Biodiesel Exhaust Cleaning: A Case Study on NOx Removal

Experiments were conducted at laboratory level to treat the oxides of nitrogen (NOx) present in raw and dry biodiesel exhaust utilizing a combination of electric discharge plasma and bauxite residue, i. e., red mud, an industrial waste byproduct from the aluminum industry. In this paper, the adsorption and a possible catalytic property of bauxite residue are discussed. Nonthermal plasma was generated using dielectric barrier discharges initiated by ac/repetitive pulse energization. The effect of corona electrodes on the plasma generation was qualitatively studied through NOx cleaning. The plasma reactor and adsorbent reactors were connected in cascade while treating the exhaust. The diesel generator, running on biodiesel fuel, was electrically loaded to study the effectiveness of the cascade system in cleaning the exhaust. Interestingly, under the laboratory conditions studied, plasma-bauxite residue combination has shown good synergistic properties and enhanced the NOx removal up to about 90%. With proper scaling up, the suggested cascade system may become an economically feasible option to treat the exhaust in larger installations. The results were discussed emphasizing the role of bauxite residue as an adsorbent and as a room temperature catalyst.

Biodiesel Exhaust Treatment with Dielectric Barrier Discharges Coupled with Industrial Waste Byproducts

Biodiesel run engines are gaining popularity since the last few years as a viable alternative to conventional petro-diesel based engines. In biodiesel exhaust the content of volatile organic compounds, oil mist, and mass of particulate matter is considerably lower. However, the concentration of oxides of nitrogen (NOx) is relatively higher. In this paper the biodiesel exhaust from a stationary engine is treated under controlled laboratory conditions for removal of NOx using dielectric barrier discharge plasma in cascade with adsorbents prepared from abundantly available industrial waste byproducts like red mud and copper slag. Results were compared with gamma-alumina, a commercial adsorbent. Two different dielectric barrier discharge (DBD) reactors were tested for their effectiveness under Repetitive pulses /AC energization. NOx removal as high as 80% was achieved with pulse energized reactors when cascaded with red mud as adsorbent.

Biomineralization and Biobeneficiation of Bauxite

Role of indigenous microbes in the formation and conversion of bauxite minerals is illustrated. Many types of microorganisms such as fungi, heterotrophic and autotrophic bacteria and yeasts inhabit bauxite ore deposits bringing about biogenesis and biomineraliztion. Organisms capable of iron oxidation and reduction and solubilising calcium carbonate and silica can be isolated from bauxite deposits and are used to bring about selective mineral beneficiation to remove iron, calcium and silica. Use of Paenibacillus polymyxa in the efficient removal of calcium from low grade bauxites is demonstrated through bioreactor technology. Similarly, for iron removal from bauxite, iron-reducing bacteria can be used. Silicate bacteria aid in selective silica solubilisation to control alumina: silica ratios. Microorganisms can also be used to bring about environmental control with respect to red mud disposal through bioremediation technology.

拜耳法赤泥放射性特征及应用途径研究

赤泥是氧化铝生产过程中的工业固体废弃物,具有强碱性和高放射性两个特点。目前赤泥的处置方法主要是建设赤泥堆场，供长期堆放，尚没有对其进行大规模利用的成熟技术。 随着铝工业的发展，亟需开发赤泥处置与资源化利用的新工艺技术。本论文运用环境地球化学的理论方法，采用化学分析、选矿分离、放射性测试等技术手段，对贵州铝厂拜耳法赤泥的放射性特征进行了矿物学研究，并利用铁钛着色机理生产赤泥墙体装修材料进行了应用试验研究，指明了赤泥规模化综合利用的途径。 通过研究，得到以下主要结论： 1）初步确定了赤泥放射性元素主要来源于铝土矿原矿，并赋存于原矿残留的锆石和独居石中。 2) 贵州铝厂拜耳法赤泥所含放射性偏高，倘若利用赤泥制作建筑主体材料，需要慎重考虑。 3）探讨了不同选矿方法对赤泥放射性强度的变化情况，重选、磁选、加磁粉磁选所得赤泥组分与赤泥原样放射性相比较，没有显著性差异。采用现有选矿技术，难以达到分离富集赤泥中含放射性组分。 4）利用拜耳法赤泥中富含Fe2O3和TiO2的着色机理，加入一定量的页岩可以制得金红-褐色系列颜色的彩色墙体装修材料。采用现有烧结砖厂一般生产工艺，利用拜耳法赤泥生产烧结制品，是规模化处理赤泥的一条可行途径。 本论文的研究结果指明了赤泥可行的利用途径是用于建材领域，为制定赤泥大规模资源化利用的技术路线提供了一定的理论基础。

Adsorption of reactive dye on seawater-neutralised bauxite refinery residue

This investigation has demonstrated the need for thermal treatment of seawater neutralised red mud (SWRM) in order to obtain reasonable adsorption of Reactive Blue dye 19 (RB 19). Thermal treatment results in a greater surface area, which results in an increased adsorption capacity due to more available adsorption sites. Adsorption of RB 19 has been found to be best achieved in acidic conditions using SWNRM400 (heated to 400 °C) with an adsorption capacity of 416.7. mg/g compared to 250.0. mg/g for untreated SWNRM. Kinetic studies indicate a pseudosecond-order reaction mechanism is responsible for the adsorption of RB 19 using SWNRM, which indicates adsorption occurs by electrostatic interactions. © 2013 Elsevier Inc.

Adsorção do corante reativo azul 19 em solução aquosa por lama vermelha tratada quimicamente com peró:xido de hidrogênio

Adsorption of Reactive Blue 19 dye onto activated red mud was investigated. Red mud was treated with hydrogen peroxide (LVQ) and heated at both 400 °C (LVQ400) and 500 °C (LVQ500). These samples were characterized by pH, specific surface area, point of zero charge and mineralogical composition. Adsorption was found to be significantly dependent on solution pH, with acidic conditions proving to be the most favorable. The adsorption followed pseudo-second-order kinetics. The Langmuir isotherm was the most appropriate to describe the phenomenon of dye removal using LVQ, LVQ400 and LVQ500, with maximum adsorption capacity of 384.62, 357.14 and 454.54 mg g-1, respectively.

Obtenção de fotocatalisadores magnéticos a partir de resíduos industriais e TiO2 para a degradação de contaminantes orgânicos

In this work, magnetic photocatalysts were synthesized containing differents levels of TiO2 (40, 60 e 80%) supported at the supporter of C/LV, forming the photocatalysts 40, 60, 80Ti/C/LV, using tar pitch as carbon (C) source and red mud (LV) as iron source. The prepared magnetic photocatalysts and TiO2 were used to degrade the Remazol Black textile dye (PR5) and the organic material present in samples of a textile dye effluent. The characterization of photocatalysts by Raman, X-Ray Diffraction, Transmission Electron Micoscope and Scanning, Energy Dispersive X-ray Spectrometry, Termogravimetry and Elemental Analysis, confirms the presence of carbon and magnetite in support C/LV and the presence of TiO2 in prepared photocatalysts. The photocatalytic reactions with TiO2 were analyzed by different experimental conditions, such as: mass of TiO2 (30-240 mg), solution pH (2-10), light intensity (0.871 and 1.20 mWcm-2), type of radiation (UV and sunlight-1.420 mWcm-2), radiation incidence area (44.2 to 143.1 cm2) and dissolved oxygen (OD, 1.9 and 7.6 mg L- 1). Results showed that reactions with the following conditions: 220 mg of TiO2, pH 10, solar radiation, 7.6 mg L-1 of OD and an incidence area of radiation of 143.1 cm2 showed the best results for degradation of PR5 dye. Photocatalytic reactions with magnetic photocatalysts for degrading PR5 shows that efficiency increases with TiO2 content in the C/LV support, where, above 60% of TiO2, there was not significant increase in reaction velocity. In addition, solar radiation has proved to be advantageous for photocatalytic reactions. In order to verify the presence of a non-magnetic fraction in the photocatalyst 60Ti/C/LV0, magnetic separation was proceeded. The characterizations of the magnetic (FM) and nonmagnetic (NMF) fraction confirmed that about 25% of TiO2 did not fixed in 60Ti/C/LV photocatalyst. Results of photocatalytic reactions with FM and FNM showed that both phases have photocatalytic activity for degradation of PR5. The reactions executed for the degradation of organic matter present in the actual sample of textile effluent showed that TiO2 and magnetic photocatalyst 60Ti/C/ LV have better results for color removal (85 to 35%), soluble solids ( 11 and 3%), DQO (90 and 86%) and turbidity (94 and 11%) than the treatment done by the textile industry. Sedimentation kinetics tests in presence of a magnet showed that photocatalysts are separated faster from aqueous environment than pure TiO2. Obtained results showed that magnetic photocatalysts have excellent photocatalytic activity and can be separated from the reaction environment on a simple and quick way when a magnetic field is applied.

Caracterização da lama vermelha e sua aplicabilidade na adsorção do corante têxtil Reativo Azul 19

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Estudo da adsorção do corante reativo blue 19 por lama vermelha ativada por tratamento químico e térmico

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Amenizantes em solo contaminado com bário

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)