Optimising the energy consumption on pultrusion process

This study is based on a previous experimental work in which embedded cylindrical heaters were applied to a pultrusion machine die, and resultant energetic performance compared with that achieved with the former heating system based on planar resistances. The previous work allowed to conclude that the use of embedded resistances enhances significantly the energetic performance of pultrusion process, leading to 57% decrease of energy consumption. However, the aforementioned study was developed with basis on an existing pultrusion die, which only allowed a single relative position for the heaters. In the present work, new relative positions for the heaters were investigated in order to optimise heat distribution process and energy consumption. Finite Elements Analysis was applied as an efficient tool to identify the best relative position of the heaters into the die, taking into account the usual parameters involved in the process and the control system already tested in the previous study. The analysis was firstly developed based on eight cylindrical heaters located in four different location plans. In a second phase, in order to refine the results, a new approach was adopted using sixteen heaters with the same total power. Final results allow to conclude that the correct positioning of the heaters can contribute to about 10% of energy consumption reduction, decreasing the production costs and leading to a better eco-efficiency of pultrusion process.

Optimizing the embedded heaters position in the pultrusion process using finite element analysis

This study is based on a previous experimental work in which embedded cylindrical heaters were applied to a pultrusion machine die, and resultant energetic performance compared with that achieved with the former heating system based on planar resistances. The previous work allowed to conclude that the use of embedded resistances enhances significantly the energetic performance of pultrusion process, leading to 57% decrease of energy consumption. However, the aforementioned study was developed with basis on an existing pultrusion die, which only allowed a single relative position for the heaters. In the present work, new relative positions for the heaters were investigated in order to optimize heat distribution process and energy consumption. Finite Elements Analysis was applied as an efficient tool to identify the best relative position of the heaters into the die, taking into account the usual parameters involved in the process and the control system already tested in the previous study. The analysis was firstly developed with basis on eight cylindrical heaters located in four different location plans. In a second phase, in order to refine the results, a new approach was adopted using sixteen heaters with the same total power. Final results allow to conclude that the correct positioning of the heaters can contribute to about 10% of energy consumption reduction, decreasing the production costs and leading to a better eco-efficiency of pultrusion process.

Estudo do potencial e sua aplicação prática na redução de consumos e melhoria de eficiência energética da Escola Básica de Canedo

Serve o presente para documentar a redução energética a levar a cabo na Escola Básica de Canedo e o seu potencial de poupança. Esta escola é uma no meio de dezenas em Portugal a necessitar de uma intervenção para reduzir os teus custos operacionais e usar a energia de um modo mais eficiente. Serão abrangidas as áreas da energia elétrica, da água e do gás, assim como soluções que reduzam por si só o uso das primeiras.

Preparação de biofilmes a partir de resíduos da indústria de curtumes

A indústria dos curtumes é uma das indústrias mais antigas e tradicionais de Portugal e é também uma das mais poluentes. Esta indústria produz muitos resíduos sólidos, entre os quais, está o pelo de bovino. A valorização deste resíduo permite reduzir o impacto ambiental e aumentar a eco-eficiência da indústria dos curtumes. O pelo de bovino, rico em queratina, é um bom candidato para a produção de biofilmes. O objetivo deste trabalho foi a valorização de um resíduo de indústria de curtume (pelo de bovino) através da produção de filmes à base de queratina por termocompressão. Foi estudada a melhor formulação e as condições operatórias mais favoráveis com a finalidade de melhorar as propriedades mecânicas dos filmes. O trabalho realizado durante este projeto dividiu-se em 5 partes: preparação do material, caracterização do material, seleção do pré-tratamento, produção de filmes e caracterização dos filmes. Foram produzidos filmes para a seleção do pré-tratamento e para a respetiva caracterização. Os pré-tratamentos testados foram: tratamento com detergente, tratamento com detergente e sulfureto de sódio e, tratamento com detergente e éter de petróleo. O pré-tratamento selecionado foi o tratamento com detergente. Para a produção de filmes para a posterior caracterização, foram escolhidos 4 conjuntos de condições operatórias diferentes: 160 oC – 147 kN – 8 min – 30% glicerol; 160 oC – 147 kN – 12 min – 30% glicerol; 160 oC – 147 kN – 8 min – 40% glicerol; 160 oC – 147 kN – 12 min – 40% glicerol; identificados como Conjuntos A, B, C e D, respetivamente. Na caracterização dos filmes foram analisados vários parâmetros, nomeadamente a espessura, a permeabilidade ao vapor de água ao vapor de água, as isotérmicas de sorção, a cor, a solubilidade e as propriedades mecânicas. Também foram feitas as análises de calorimetria diferencial de varrimento (DSC) e microscopia eletrónica de varrimento (SEM). Concluiu-se que os filmes do conjunto A (160 oC – 147 kN – 8 min – 30% glicerol) tiveram um melhor desempenho apresentando espessuras médias de 0,25 0,02 mm, permeabilidade ao vapor de água ao vapor de água igual a 1,20 x 10-8 6,79 x 10-10 g/(m.s.Pa), solubilidade igual a 27,9 0,4 %, tensão de rutura média igual a 9,23 1,19 N/mm2, deformação na rutura média igual a 1,9 0,2 % e módulo de elasticidade médio igual a 554 26 N/mm2. Verificou-se um bom ajuste do modelo de GAB aos resultados experimentais. A análise DSC indicou uma temperatura de fusão aos 170 ºC para a mistura de pelo e glicerol que não se verificou nos filmes formados e indicou a temperatura de degradação do material por volta dos 240-250 ºC. A análise SEM mostrou que os filmes não estão totalmente fundidos e provou a irregularidade da superfície dos mesmos. Provou-se que é possível a produção de filmes de pelo bovino sendo ainda necessário melhorar o processo de mistura do pelo com o glicerol.

Sustainability Improvement of a composite materials’ industry through recycling and re-engineering process approaches

Recent Advances in Mechanics and Materials in Design

Characterization tests for insulation boards made from corn cob and natural glues

In recent years there has been a growing interest in developing news solutions for more ecologic and efficient construction, including natural, renewable and local materials, thus contributing in the search for more efficient, economic and environmentally friendly construction. Several authors have assessed the possibility of using various agricultural sub products or wastes, as part of the effort of the scientific community to find alternative and more ecologic construction materials. Corn cob is an agricultural waste from a very important worldwide crop. Natural glues are made from natural materials, non-mineral, that can be used as such or after some modifications to achieve the behaviour and performance required. Two examples of these natural glues are casein and wheat flour-based glues that were used in the present study. Boards with different compositions were manufactured, having as variables the type of glue, the dimension of the corn cob particles and the features of the pressing process. The tests boards were characterized with physical and mechanical tests, such as thermal conductivity (λ) with a ISOMET 2104 and 60 mm diameter contact probe, density (ρ) based on EN 1602:2013, surface hardness (SH) with a PCE Shore A durometer, surface resistance (SR) with a PROCEQ PT pendular sclerometer, bending behaviour (σ) based on EN 12089:2013, compression behaviour (σ10) based on EN 826:2013 and resilience (R) based on EN 1094-1:2008, with a Zwick Rowell bending equipment with 2 kN and 50 kN load cells (Fig. 1), dynamic modulus of elasticity (Ed) with a Zeus Resonance Meter equipment (Fig. 5) based on NP EN 14146:2006 and water vapour permeability (δ) based on EN 12086:2013. The various boards produced were characterized according to the tests and the ones with the best results were C8_c8 (casein glue, grain size 2,38-4,76 mm, cold pressing for 8 hours), C8_c4 (casein glue, grain size 2,38-4,76 mm, cold pressing for 4 hours), F8_h0.5 (wheat flour glue, grain size 2,38-4,76 mm, hot pressing for 0,5 hours), FEV8_h0.5 (wheat flour, egg white and vinegar glue, grain size 2,38-4,76 mm, hot pressing for 0,5 hours) and FEVH68_c4 (wheat flour, egg white, vinegar and 6 g of sodium hydroxide glue, grain size 2,38-4,76 mm, cold pressing for 4 hours). Taking into account the various boards produced and respective test results the type of glue and the pressure and pressing time are very important factors which strongly influence the final product. The results obtained confirmed the initial hypotheses that these boards have potential as a thermal and, eventually, acoustic insulation material, to use as coating or intermediate layer on walls, floors or false ceilings. This type of board has a high mechanical resistance when compared with traditional insulating materials.The integrity of these boards seems to be maintained even in higher humidity environments. However, due to biological susceptibility and sensitivity to water, they would be more adequate for application in dry interior conditions.

Sustentabilidade no Design: uma abordagem aos resíduos limpos das indústrias do calçado

Dissertação de mestrado em Design e Marketing

An experimental investigation on nano-TiO2 and fly ash based high performance concrete

High performance concrete (HPC) offers several advantages over normal-strength concrete, namely, high mechanical strength and high durability. Therefore, HPC allows for concrete structures with less steel reinforcement and a longer service life, both of which are crucial issues in the eco-efficiency of construction materials. Nevertheless international publications on the field of concrete containing nanoparticles are scarce when compared to Portland cement concrete (around 1%) of the total international publications. HPC nanoparticle-based publications are even scarcer. This article presents the results of an experimental investigation on the mechanical properties and durability of HPC based on nano-TiO2 and fly ash. The durability performance was assessed by means of water absorption by immersion, water absorption by capillarity, ultrasonic pulse velocity, electric resistivity, chloride diffusion and resistance to sulphuric acid attack. The results show that the concretes containing an increased content of nano-TiO2 show decreased durability performance. The results also show that concrete with 1% nano-TiO2 and 30% fly ash as Portland cement replacement show a high mechanical strength (C55/C67) and a high durability. However, it should be noted that the cost of nano-TiO2 is responsible for a severe increase in the cost of concrete mixtures.

Raaka-aine- ja energiatehokkuuden parantaminen Oras Oy:n valimossa

Tämän diplomityön tavoitteena oli tutkia toimintatapoja ja edellytyksiä parantaa Oras Oy:n valimon raaka-aine- ja energiatehokkuutta. Tarkastelu suoritettiin ekotehokkuusajattelun näkökulmasta. Valimon ekotehokkuutta mitattiin metallin saannon sekä valu-uunien energiatehokkuuden avulla. Tutkimustyö suoritettiin valitsemalla tarkastelun kohteeksi 20 valutuotetta. Metallin saantoa selvitettäessä punnittiin tuotteita eri työvaiheissa,jolloin saatiin selville valukanavien sekä koneistus- ja hiontavarojen osuudet valutuotteisiin panostetusta messingistä. Saantoa laskettaessa tuli myös huomioida vuosittain hylättävien tuotteiden määrät sekä messingin raaka-ainekierto kokonaisuudessaan. Valu-uunien osalta selvitettiin toiminta-ajan ja energiankulutuksen jakautuminen messingin sulattamisen ja sulan kuumanapidon kesken. Työssä tarkasteltiin, kuinka paljon metallin saantoa voitaisiin parantaa pienentämällä valukanavien ja työvarojen osuutta valoksissa sekä vähentämällähylkyjen määrää. Lisäksi tarkasteltiin muutosten vaikutuksia raaka-ainekustannuksiin sekä jätteiden määrään. Valu-uunien energiatehokkuuden parantamisen osaltatarkasteltiin käyttöasteen nostamisen eli viikoittaisen käyntiajan lisäämisen vaikutuksia energiankulutukseen ja -kustannuksiin sekä edellytyksiä pitää osa uuneista kylmänä.

Assessing the Environmental Value of Water Treatment Solutions in the Mining Industry

Environmental accountability has become a major source of competitive advantage for industrial companies, because customers consider it as relevant buying criterion. However, in order to leverage their environmental responsibility, industrial suppliers have to be able to demonstrate the environmental value of their products and services, which is also the aim of Kemira, a global water chemistry company considered in this study. The aim of this thesis is to develop a tool which Kemira can use to assess the environmental value of their solutions for the customer companies in mining industry. This study answers to questions on what kinds of methods to assess environmental impacts exist, and what kind of tool could be used to assess the environmental value of Kemira’s water treatment solutions. The environmental impacts of mining activities vary greatly between different mines. Generally the major impacts include the water related issues and wastes. Energy consumption is also a significant environmental aspect. Water related issues include water consumption and impacts in water quality. There are several methods to assess environmental impacts, for example life cycle assessment, eco-efficiency tools, footprint calculations and process simulation. In addition the corresponding financial value may be estimated utilizing monetary assessment methods. Some of the industrial companies considered in the analysis of industry best practices use environmental and sustainability assessments. Based on the theoretical research and conducted interviews, an Excel based tool utilizing reference data on previous customer cases and customer specific test results was considered to be most suitable to assess the environmental value of Kemira’s solutions. The tool can be used to demonstrate the functionality of Kemira’s solutions in customers’ processes, their impacts in other process parameters and their environmental and financial aspects. In the future, the tool may be applied to fit also Kemira’s other segments, not only mining industry.

Desarrollo de un estado de la cuestión acerca de las interacciones entre el control de gestión y el aprendizaje organizacional.

Las organizaciones en la actualidad deben encontrar diferentes maneras de sobrevivir en un tiempo de rápida transformación. Uno de los mecanismos usados por las empresas para adaptarse a los cambios organizacionales son los sistemas de control de gestión, que a su vez permiten a las organizaciones hacer un seguimiento a sus procesos, para que la adaptabilidad sea efectiva. Otra variable importante para la adaptación es el aprendizaje organizacional siendo el proceso mediante el cual las organizaciones se adaptan a los cambios del entorno, tanto interno como externo de la compañía. Dado lo anterior, este proyecto se basa en la extracción de documentación soporte valido, que permita explorar las interacciones entre estos dos campos, los sistemas de control de gestión y el aprendizaje organizacional, además, analizar el impacto de estas interacciones en la perdurabilidad organizacional. ​

Evaluating the sustainable intensification of arable farms

Sustainable Intensification (SI) of agriculture has recently received widespread political attention, in both the UK and internationally. The concept recognises the need to simultaneously raise yields, increase input use efficiency and reduce the negative environmental impacts of farming systems to secure future food production and to sustainably use the limited resources for agriculture. The objective of this paper is to outline a policy-making tool to assess SI at a farm level. Based on the method introduced by Kuosmanen and Kortelainen (2005), we use an adapted Data Envelopment Analysis (DEA) to consider the substitution possibilities between economic value and environmental pressures generated by farming systems in an aggregated index of Eco-Efficiency. Farm level data, specifically General Cropping Farms (GCFs) from the East Anglian River Basin Catchment (EARBC), UK were used as the basis for this analysis. The assignment of weights to environmental pressures through linear programming techniques, when optimising the relative Eco-Efficiency score, allows the identification of appropriate production technologies and practices (integrating pest management, conservation farming, precision agriculture, etc.) for each farm and therefore indicates specific improvements that can be undertaken towards SI. Results are used to suggest strategies for the integration of farming practices and environmental policies in the framework of SI of agriculture. Paths for improving the index of Eco-Efficiency and therefore reducing environmental pressures are also outlined.

Environmental management in Brazil: is it a completely competitive priority?

Conselho Nacional de Desenvolvimento Científico e Tecnológico (CNPq)