Liuottajasäiliön hönkien käsittely täytekappalepesurilla

Soodakattilan liuottajasäiliön hönkä on ongelmallinen kaasu sen sisältävän suuren vesihöyrypitoisuuden, pölyn sekä rikkiyhdisteiden vuoksi. Nykyisin sitä ei voida johtaa ilmakehään käsittelemättömänä. Tässä diplomityössä kuvatun järjestelmän avulla liuottajasäiliön hönkä hävitetään soodakattilan tulipesässä. Liuottajasäiliöstä tulevasta höngästä poistetaan kosteutta sekä kiintoaineita jäähdyttämällä sitä täytekappalepesurissa. Tähän diplomityöhön liittyen suunniteltiin koeohjelma. Kokeiden tarkoituksena on tarkastella sekä hönkäpesurin että koko järjestelmän toimintaa erilaisilla kaasun ja nesteen virtauksilla. Lisäksi koeohjelmaan otettiin mukaan höngän esipesurin, sulan hajotushöyryn ja kiertonesteen lämmönsiirtimen toiminnan vaikutus koko järjestelmään. Diplomityössä kuvattujen kokeiden tuloksia ei julkaista tässä työssä. Lopuksi työssä on tarkasteltu höngän ja kiertonesteen laadun vaikutusta täytekappalepesurin sekä koko järjestelmän toimintaan.

Construcció d'un refugi situat al terme municipal de Vallfogona de Ripollès, pensat com a final d'etapa per a rutes a cavall

Els negocis relacionats amb les activitats de lleure i els esports d’aventura actualment es troben en expansió, buscant majoritàriament el contacte amb la natura. Les rutes a cavall formen part del gran ventall d’opcions, per aquesta qüestió s’ha pensat en construir un refugi utilitzat com a final d’etapa per a rutes a cavall. En la major part del territori, la presència de població humana es manifesta en pobles, viles i ciutats, les quals disposes d’aigua sanitària, corrent elèctric i sistema de clavegueram. Per altra banda en les urbanitzacions o cases aïllades poder gaudir d’aquests serveis suposa una inversió econòmica elevada, que implica la utilització de sistemes alternatius. En el present projecte s’ha triat un emplaçament on portar a terme el final d’etapa amb una sèrie de requisits a complir : bosc a les proximitats, disposar d’un o varis accessos per a vehicles (transport del material d’intendència), tranquil•litat, bones vistes, i cobertura de telèfon mòbil. S’han acceptat les següents limitacions : no disposar de xarxa pública d’electricitat ni d’aigua. I s’han dimensionat les instal•lacions per a un màxim de dotze persones i els seus respectius cavalls. El principal objectiu del projecte és el dimensionament de les necessitats elèctriques, d’aigua i d’aiguacalenta sanitària en condicions autònomes, i utilitzant energies renovables. La valoració de les possibles solucions per condicionar les instal•lacions, i oferir una resposta eficient per la demanda. No és un objectiu específic del treball la potabilització de l’aigua ni el tractament dels residus produïts. S’han aprofitat els diferents desnivells que presenta l’emplaçament triat a l’hora de distribuir les instal•lacions, i s’ha utilitzat un antic cobert de dos pisos ja existent. Com a residència s’ha triat un model de casa prefabricada de muntanya. Com a sistema de subministrament elèctric, s’instal•laran plaques solars fotovoltaiques i un generador de corrent com a sistema auxiliar. La captació d’aigua s’efectuarà a partir d’un pou que es troba en el terreny i de la recollida d el’aigua pluvial, instal•lant dipòsits d’emmagatzemament d’aigua segons les necessitats. S’utilitzarà un equip de cloració per potabilitzar l’aigua de consum utilitzada a la residència. En la producció d’aigua calenta sanitària s’utilitzaran plaques solars tèrmiques i una caldera instantània de gas propà com a suport. Per cuinar s’ha triat una cuina de gas propà i una barbacoa que s’instal•larà a l’exterior. S’instal•larà una llar de foc amb recuperador d’aire a la residència i una fosa sèptica amb un sistema d’infiltració per poder abocar les aigües provinents de la residència. Els fems dels cavalls podran ser utilitzats com adob pel terreny.

Emissão de óxido nitroso de estação de tratamento de esgoto de lodos ativados por aeração prolongada - estudo preliminar

Nitrous oxide emissions from an activated sludge plant which serves a research institute in Rio de Janeiro city were estimated from six unit processes (grit tank, sand trap, aeration tank, secondary settling tank, sludge recirculation line and aerobic digester sludge tank) and also from the plant effluent. Total estimated annual flux was 3.2 x 10(4) g N2O yr-1 of which about 90% was from the aeration tank. Emission factors estimated from population served, wastewater flow and nitrogen load (conversion ratio) were 13 g N2O person-1 yr-1, 9.0 x 10-5 g N2O Lwastewater-1 and 0.14%.

Säiliöperheen tuotekehitysprojekti

Tässä kandidaatintyössä käsiteltiin polttoainesäiliöiden tuotekehitysprojektia. Työssä käytiin läpi erilaisia eristysvaihtoehtoja sekä niiden ominaisuuksia valmistuksessa. Lisäksi käsiteltiin luodinkestävyyttä, palosuojausta sekä mahdollisia muutoksia jakeluasemastandardiin.

Biomonitoramento de Cr e Pb em peixes de água doce

Trace metal content of three fish species harvested from a tank located in the City of Guarapuava-PR, Brazil were determined by digestion and voltametry. Trace metal content in fish samples were 0.10-1.30 µg/g (muscle) and 0.45-15.90 µg/g (liver) for chromium, 0.35-2.56 µg/g (muscle) and 2.32-34.30 µg/g (liver) for lead. The levels of lead and chromium in fish samples were higher than the recommended legal limits for human consumption. To assess the dietary intake of Cr and Pb by fish, weekly intake was calculated based on average metals contents and weekly consumption of fish and it compared with PTWI (Provisional Tolerable Weekly Intake). The Cr and Pb have achieved up to 25 and 45%, respectively, of PTWI recommended by WHO/FAO.

Avaliação do transporte do ácido 2,4-diclorofenoxiacético através de um lisímetro

The objective of this study was to evaluate the transport of one of the most toxic and best-selling herbicides in Brazil. The active ingredient 2,4-dichlorophenoxyacetic acid (2,4-D) was applied onto the surface of a tank-type lysimeter, filled with undisturbed soil, in Curitiba, Parana State. Samples of infiltration and runoff water were obtained during rain simulations. The concentrations of the active ingredient 2,4-D showed a rapid decrease in the environment, with mass losses of 29.12% by infiltration and 0.87% by runoff.

Nitrous oxide emissions from an intermittent aeration activated sludge system of an urban wastewater treatment plant

This study investigated the emission of N2O during the sequential aerated (60-min) and non-aerated (30-min) stages of an intermittent aeration cycle in an activated sludge wastewater treatment plant (WWTP). N2O emission occurred during both stages; however, emission was much higher during aeration. Air stripping is the major factor controlling transfer of N2O from the sewage to the atmosphere. The N2O emissions exclusively from the aeration tank represented 0.10% of the influent total nitrogen load and the per capita emission factor was almost 3 times higher than that suggested by the IPCC for inventories of N2O emission from WWTPs.

Emissões de óxido nitroso do tanque de aeração de uma estação de tratamento de esgotos com sistema de lodos ativados convencional

Nitrous oxide (N2O) emissions were measured monthly from January to June 2010 in the aeration tank of a wastewater treatment plant (WWTP) in Southeast Brazil. Emissions were lower in summer than winter and were positively related with influent ammonium (NH4+) concentration. The average N2O emission was 1.11 kg N day-1 corresponding to 0.02% of the influent total nitrogen load. The average emission factor calculated for the population served was 2.5 lower than that proposed by the Intergovernmental Panel on Climate Change (IPCC) for inventories of N2O emissions from WWTPs with controlled nitrification and denitrification processes.

DESENVOLVIMENTO DE ENSAIO PARA ANÁLISE QUALITATIVA DE BIODIESEL EM MISTURAS DIESEL-BIODIESEL PARA APLICAÇÃO EM POSTOS REVENDEDORES DE COMBUSTÍVEIS

In this study, we developed a method for the visual detection of biodiesel in petrodiesel-biodiesel (BX) blends through the aminolysis of the methyl or ethyl esters of fatty acids that are found in biodiesel and that are absent from diesel and vegetable oils. This method is based on three reactional stages, which produce a dark red and easily visualized complex in the presence of biodiesel. In the absence of biodiesel, there is no dark red coloring, whereas in the presence of diesel or vegetable oil, there is a light red to yellow coloring. This simple, practical, inexpensive, and effective procedure may be applied by petrol stations to guarantee to consumers and resellers the presence of biodiesel in diesel blends, regardless of the BX blend's initial coloring or of the sulfur found in the diesel. In short, it ensures a safe fuel tank fill-up with BX blend.

Design and implementation of a multipurpose reactor for scale-up studies

In the theoretical part, the different polymerisation catalysts are introduced and the phenomena related to mixing in the stirred tank reactor are presented. Also the advantages and challenges related to scale-up are discussed. The aim of the applied part was to design and implement an intermediate-sized reactor useful for scale-up studies. The reactor setting was tested making one batch of Ziegler–Natta polypropylene catalyst. The catalyst preparation with a designed equipment setting succeeded and the catalyst was analysed. The analyses of the catalyst were done, because the properties of the catalyst were compared to the normal properties of Ziegler–Natta polypropylene catalyst. The total titanium content of the catalyst was slightly higher than in normal Ziegler–Natta polypropylene catalyst, but the magnesium and aluminium content of the catalyst were in the normal level. By adjusting the siphonation tube and adding one washing step the titanium content of the catalyst could be decreased. The particle size of the catalyst was small, but the activity was in a normal range. The size of the catalyst particles could be increased by decreasing the stirring speed. During the test run, it was noticed that some improvements for the designed equipment setting could be done. For example more valves for the chemical feed line need to be added to ensure inert conditions during the catalyst preparation. Also nitrogen for the reactor needs to separate from other nitrogen line. With this change the pressure in the reactor can be kept as desired during the catalyst preparation. The proposals for improvements are presented in the applied part. After these improvements are done, the equipment setting is ready for start-up. The computational fluid dynamics model for the designed reactor was provided by cooperation with Lappeenranta University of Technology. The experiments showed that for adequate mixing with one impeller, stirring speed of 600 rpm is needed. The computational fluid dynamics model with two impellers showed that there was no difference in the mixing efficiency if the upper impeller were pumping downwards or upwards.

Supersaturation-controlled crystallization

Identification of product requirements and quality, together with the management of production are key issues in chemical engineering. Quality control of crystalline products is part of the quality of many industrially manufactured products like paper, paintings, medicines and fertilizers. In most crystallization cases, quality is described with the size, polymorph, shape and purity of the crystal. The chemical composition, hydrodynamics and driving force, together with the operating temperature are in a key position when the properties of a crystalline product are controlled with the crystallization process. This study concentrates on managing the identified properties of a crystalline product with the control of a driving force. The controlling of the driving force can be based on the change of solubility or the change of concentration. Solubility can be changed with temperature, pressure and an antisolvent. The concentration of crystallizing compound, the solute can be changed with the evaporation of the solvent and with the addition of a reagent. The present study focuses on reagent addition and temperature change as methods of changing the level of the driving force. Three control structures for direct control of supersaturation are built, one for cooling crystallization and two for reactive crystallization. Closed loop feedback control structures are based on the measurement of the solute concentration with attenuated total reflection - Fourier transform infrared spectrometer. The details of the reagent feed are analyzed with experimental studies and with results of computational fluid dynamic simulations of the inert particle pulse in the premixer and inert particle injection to the mixing tank. Nucleation in conditions of controlled reactive crystallization is analyzed with Nielsen’s equation of homogeneous nucleation. The resulting control systems, based on regulation of supersaturation, can be used to produce the desired polymorph of an organic product. The polymorph composition of product crystals is controlled repeatably with the decision of a set value of supersaturation level.

Simulation of hydrogen peroxide direct synthesis in a microreactor

A set of models in Aspen plus was built to simulate the direct synthesis process of hydrogen peroxide in a micro-reactor system. This process model can be used to carry out material balance calculation under various experimental conditions. Three thermodynamic property methods were compared by calculating gas solubility and Uniquac-RK method was finally selected for process model. Two different operation modes with corresponding operation conditions were proposed as the starting point of future experiments. Simulations for these two modes were carried out to get the information of material streams. Moreover, some hydrodynamic parameters such as gas/liquid superficial velocity, gas holdup were also calculated with improved process model. These parameters proved the proposed experimental conditions reasonable to some extent. The influence of operation conditions including temperature, pressure and circulation ratio was analyzed for the first operation mode, where pure oxygen was fed into dissolving tank and hydrogen-carbon dioxide mixture was fed into microreactor directly. The preferred operation conditions for the system are low temperature (2°C) and high pressure (30 bar) in dissolving tank. High circulation ratio might be good in the sense that more oxygen could be dissolved and fed into reactor for reactions, but meanwhile hydrodynamics of microreactor should be considered. Furthermore, more operation conditions of reactor gas/liquid feeds in both of two operation modes were proposed to provide guidance for future experiment design and corresponding hydrodynamic parameters were also calculated. Finally, safety issue was considered from thermodynamic point of view and there is no explosion danger at given experimental plan since the released reaction heat will not cause solvent vaporization inside the microchannels. The improvement of process model still needs further study based on the future experimental results.

Porvoon jalostamon haihtuvien orgaanisten yhdisteiden päästömääritysmenetelmät

Työssä käytiin läpi Porvoon jalostamon haihtuvien orgaanisten yhdisteiden päästömääritysmenetelmiä ja arvioitiin nykyisin käytössä olevien sekä uusien menetelmien soveltuvuutta Porvoon jalostamon päästömääritykseen. Nykyisten menetelmien arviointia tehtiin käymällä läpi eri alueiden 2000-luvun päästömäärät sekä vertaamalla päästömääriä muiden jalostamojen vastaaviin päästömääriin. Haihtuvista orgaanisista yhdisteistä puhuttaessa jätetään yleisesti metaani määritelmän ulkopuolelle ja käytetään termiä NMVOC-yhdisteet. Työssä laskettiin arvio Porvoon jalostamon metaanin päästömäärälle ja arvioitiin sen vaikutusta NMVOC-kokonaispäästömäärään. Metaanin kokonaispäästömäärien havaittiin olevan noin kymmenen kertaa haihtuvien orgaanisten yhdisteiden päästömääriä pienempiä, ja näin ollen niiden lisäämisellä NMVOC-päästöihin ei ole juuri vaikutusta. Myös menetelmien investointi- ja käyttökustannuksia, sekä pidemmän aikavälin kustannuksia arvioitiin. Kustannuksiltaan tällä hetkellä Porvoon jalostamolla käytössä olevat menetelmät ovat kustannustehokkaita. Uusista menetelmistä DIAL, SOF ja OGI ovat kustannuksiltaan huomattavasti kalliimpia, myös pitkän aikavälin vertailulla. Nykyisten menetelmien vuosittaiset kustannukset aiheutuvat mittausten vaatimista henkilötyötunneista. Uusista menetelmistä SOF ja DIAL vaativat ulkopuolisten mittaajien käyttämistä. Massavirran määrityksen suhteen vielä kehitysvaiheessa olevalla OGI-kameralla mitatessa voidaan käyttää mittaajina omaa henkilökuntaa. Toisin kuin DIAL- ja SOF-menetelmien laitteistot, OGI-kamera ostetaan omaksi ja näin ollen sitä voidaan käyttää tarpeen vaatiessa vuoden ympäri esimerkiksi suurien vuotajien paikallistamiseen ja LDAR-kiristysohjelman tukena. Tarkastelun perusteella olisi suositeltavaa tarkastaa nykyisin käytettävistä laskentamenetelmistä erityisesti prosessi- ja säiliöalueen sekä jätevesijärjestelmä päästömäärät käyttäen tarkempia DIAL-, SOF- tai myöhemmin OGI-menetelmiä ja muokata laskentamenetelmiä vastamaan näillä määritettyjä päästömääriä.

Development of railway logistics’ information flows

Objective of this thesis was to develop the exchange of information and reduce the manual work done in the supply chain. In addition, the possibility to introduce electronic information exchange was studied between suppliers and Borealis. The aim was to create an accurate picture of Borealis’ current information flows and create from the basis of it short- and long-term improvement and development proposals. In this study the company's received and send information flows were mapped by interviewing persons who were responsible for the railroad imports and by examining documents that are used in the exchange of information. The data content of the information flows were prioritized and only the most important information contents were used for further development. Literature data was acquired concerning knowledge of electronic data interchange and information management to support the decisions and proposals. Long-term development proposals were compared with each other and the best one of them was recommended for further study. The final target of the proposal is to be able to receive electronic data and create an own database where to the information is stored and where from it is possible to follow up the rail tank cars and where from the needed reports can be retrieved.

Establishment of anammox process in sludge samples collected from swine wastewater treatment system

The high load of nitrogen present in swine wastewater is one of the biggest management challenges of the activity. The Anammox process emerges as a good alternative for biological removal of nitrogen. This study aims to acclimate sludge collected from swine effluent treatment systems to establish the Anammox process. Two sludge samples were collected at Embrapa Swine and Poultry, Concordia - SC, Brazil, one from the bottom of an inactive anaerobic pond (inoculum A) and another from an aeration tank (inoculum B). Both were acclimated until the depletion of NO3-N, being subsequently inoculated in two reactors (Reactor A - Inoculum A and Reactor B - Inoculum B). The Reactor A showed activity after 110 days of operation, while the Reactor B needed 170 days. The difference in the start-up time could be explained by the different environmental conditions to which each sludge was submitted. FISH and PCR analyses confirmed the presence of microorganisms with Anammox activity, demonstrating that the sludge of swine wastewater treatment systems is a good source of inoculum for the development of the Anammox process.