Análise e comparação de orelhamento na liga AA3104 após laminação a quente

Aluminum has been widely used in the forming and manufacture of beverage cans, specific aluminum alloy AA3104, which manufacturers are increasingly demanding as to mechanical properties, quality and reducing waste. This work describes the analysis and comparison of the behavior of earing AA3104 aluminum alloy samples of final thicknesses of 1.80 and 2.10 mm. Were obtained after a hot rolling process, a total population of 86 samples for the two different thicknesses, of which 23 samples of 1.80 mm and 2.10 mm 63 samples. After removal of samples, there was a mechanical test inlay, then characterizing the earing in them. The results earing to the thicknesses of 1.80 and 2.10 mm were analyzed and compared statistically to give 7.1% and 7.4% on average, respectively, correlated with the hot rolling process variables, showing that they are statistically equal and that the process variables do not affect the end result desired, ranging from 7.0 to 7,5%

Desenvolvimento de células solares de perovskita baseadas em filmes de óxidos nanoestruturados

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

Implementação do OEE nas máquinas de laminação a frio

Through a description of the productivity problems experienced by some enterprises, to optimize their respective production lines, results of poor performance or low quality, the following work aims to explain and demonstrate the practical application of the theory of overall equipment effectiveness (OEE) on cold lamination machines in a steel industry . The project, to ensure your goal, is based on structuring a complete planning to increase levels of performance, availability and quality relating to rolling. On completion of the work, will be presented forecasts of future goals for the OEE, to search for continuous improvement and global standards of efficiency, taking into account, the sector the company operates, the history of the laminators, and financial aspects

Projeto de trocador de calor para uma máquina de aquecimento de vidro para laminação

The object of this study is a glass heating machine for rolling process, designed in 2006 and which is manufactured regularly. By customer request it is intended to increase the production capacity of this machine. However, initial tests have shown that the existing heat exchanger cannot supply the necessary thermal energy demand. A study of the thermal characteristics of the equipment was performed in order to obtain the required information to study alternatives for expanding its capacity taking into account space limitations and the need to rationalize costs, avoiding unnecessary oversizing

Aplicação de projeto de experimento no processo de manufatura de uma bobina de alumínio

TProducts must follow specifications in order to attend demands requested. In terms of rolled aluminum, one of the most significant items for customers is coil thickness. This is because only a tiny variation in thickness might cause a serious problem on customer's manufacturing line. Thereby, this research aims to analyze through design of experiments which factors and how they affect the thickness of aluminum coils. The response variable of the experiment is the thickness of aluminum coil, tensile strenght and yield strenght are the factors of the experiment and trimmers machines were considered as blocking. Data were obtained through tensile tests. The result of the experiment states that, according to the analysis of variance (ANOVA), while there is significant difference between the two levels of tensile strength, there is not any difference between the two levels of yield strength and trimmers machines. The thickness of the aluminum coils with high values of tensile strength tends to be thicker when compared with low values of tensile strength

Impactos causados por vibrações mecânicas em chapas de alumínio no processo de laminação a frio

This paper purpose is to analyze one of the main problems faced by cold rolling industry of the current time, the mechanical vibration. Factors such as strips with high velocity in order to increase the productivity and thickness becoming thinner and thinner cause the vibrations to be present at all times during rolling. These market requirements also drive the industry for technology development and thus bring the challenges that the operation of a new modern equipment and more powerful. The initial purpose is to analyze the forces that cause vibration in a rolling mill type four high with two stands, where is desirable to identify the origins of these vibrational forces to make possible dismiss them or at least control its intensity, in order to prevent damage in the rolling mill and ensure product quality to the customer. For it, will be used instruments to record and store the vibrations that occur during the lamination process. With this data will be able to analyze the characteristics of the vibrations and act at your elimination. At the end of the work is expected to demonstrate how important the critical view of the engineer in the analysis of graphics combined with the calculations of the natural vibration frequency and engagement of key parts of the laminator. With these two tools at hand, will be possible to increase the productivity of the rolling mill and act preventively in maintenance, thereby reducing your downtime and increasing its performance and efficiency

Usinagem do alumínio da classe 6005 com uso de ferramenta cerâmica

The machining process is so much important in the economic world. Many machining parameters have been studied to maximize results, in terms of cost and lifetime. (decrease of cutting tool wear, improved surface finish, among others). The objective of this study is to evaluate the wear of a ceramic tool in the machining of the aluminum alloy 6005 A. The analysis of the wear of the cutting tools is very important due to its big impact on the final finishing of the piece as a whole. The evaluation took place in two stages, first it was done a detailed study of the literature of the whole machining process, where the study of the formation and swarf classification were among the most important steps in this phase. The second step consisted in the machining of the piece of aluminum 6005 A with a ceramic cutting tool constituded of aluminum oxide and magnesium oxide with silicon carbide impregnation. The swarf generated in this process was then photographed with a Zeiss optical microscope and analyzed for its size and shape. Through this comparison it was concluded that the swarf are generated shear swarfs, shaped like a tangled, fragmented and arcs connected, thus classifying the material as medium difficulty machining. Through the image analysis tool it was concluded that the parameter of lower wear was the: Vc = 500m / min, f = 0.10mm / rev and ap = 0.5mm

Análise e comparação de orelhamento na liga AA3104 após laminação a quente

Aluminum has been widely used in the forming and manufacture of beverage cans, specific aluminum alloy AA3104, which manufacturers are increasingly demanding as to mechanical properties, quality and reducing waste. This work describes the analysis and comparison of the behavior of earing AA3104 aluminum alloy samples of final thicknesses of 1.80 and 2.10 mm. Were obtained after a hot rolling process, a total population of 86 samples for the two different thicknesses, of which 23 samples of 1.80 mm and 2.10 mm 63 samples. After removal of samples, there was a mechanical test inlay, then characterizing the earing in them. The results earing to the thicknesses of 1.80 and 2.10 mm were analyzed and compared statistically to give 7.1% and 7.4% on average, respectively, correlated with the hot rolling process variables, showing that they are statistically equal and that the process variables do not affect the end result desired, ranging from 7.0 to 7,5%

Preparação e caracterização de materiais híbridos celulose/NbOPO4.nH2O a partir de celulose branqueada de bagaço de cana-de-açúcar

Este trabalho descreve a preparação e caracterização do híbrido celulose/fosfato de nióbio hidratado (Cel/NbOPO4.nH2O) utilizando como material de partida a celulose branqueada de bagaço de cana-de-açúcar e o nióbio metálico. O híbrido foi preparado por dois métodos: denominados métodos I e II. O método I consistiu na dissolução do nióbio metálico em solução de ácido fluorídrico/nítrico (100:10), com tempo de contato de 16 horas entre a celulose branqueada do bagaço de cana-de-açúcar e a solução ácida. Adicionou-se a essa solução ácido fosfórico para precipitação do material. O método II foi semelhante, com proporções diferentes da solução ácida fluorídrico/nítrico (160/100), sem tempo de contato da celulose com a solução ácida. Os métodos I e II utilizaram as seguintes proporções de cel/ Nb2O5.nH2O: (10:10);(10:6) e (10:2). Os materiais preparados pelos métodos I e II foram caracterizados por difração de raios X (DRX), termogravimetria (TG/DTG) e microscopia eletrônica de varredura (MEV). Observou-se aumento do índice do grau de cristalinidade e mudanças na morfologia dos materiais preparados.

Avaliação do molhamento da matriz de um concreto refratário (Al2O3-SiC-SiO2-C) por escórias sintéticas contendo distintos teores de MgO

O comportamento de espalhamento de quatro escórias sintéticas foi investigado pelo método da gota séssil, quando em contato com a matriz de um concreto refratário contendo alto teor de carbono e carbeto de boro como agente antioxidante. A evolução do molhamento do sólido foi monitorada a 1450, 1550 e 1650 ºC por 1800 s. Além disso, simulações termodinâmicas foram efetuadas, usando o programa FactSage®, visando promover um maior entendimento das reações químicas que podem ocorrer na interface dos materiais avaliados. Foi observado que a composição química do líquido afetou diretamente o espalhamento deste e quanto maior o teor de MgO na composição da escória, maiores foram os valores do ângulo de contato entre líquido e sólido. No entanto, em altas temperaturas e tempos prolongados, foram verificadas a formação de bolhas na superfície do líquido e a infiltração das escórias nos poros do refratário. Estes fatores afetaram negativamente e tornaram menos conclusivos os dados coletados nos ensaios propostos, apontando que ainda são necessários aperfeiçoamentos da técnica de molhabilidade para a avaliação de materiais complexos, tais como os concretos refratários.

El mundo del trabajo en la Argentina : Estrategias productivistas y resistencia obrera. El caso de la empresa metalúrgica Siam Di Tella [1935-1955]

El objetivo de la tesis es estudiar el mundo del trabajo y la dinámica de las relaciones sociales en las etapas 1935-1945 y 1945-1955, -especialmente en los años del peronismo- en la cual estuvieron involucrados empresarios y trabajadores de la actividad industrial. Se tomó como unidad de análisis la empresa Siam Di Tella; y como problemática principal se escogieron las relaciones/conflictos que el sector obrero estableció con el sector empresarial en aquellos aspectos referidos a las estrategias productivas, políticas e incluso educativas, diseñadas por los diferentes actores sociales participantes en la disputa por el control de la producción en el espacio fabril. Por ello, el eje principal de este trabajo estará centrado en la aplicación (empresarial) y en las resistencias (obreras) de aquellas políticas basadas en el disciplinamiento y control (taylorizacion y fordización) de la producción, así como las iniciativas de formación para los trabajadores en el marco del ámbito fabril, -particularmente en el campo técnico/educativo

Vaivenes de un temprano intento de sustitución de importaciones : La producción de ácido tartárico en Mendoza en los comienzos de la especialización vitivinícola

El trabajo se refiere a las primeras experiencias para producir ácido tartárico en Mendoza, al comenzar el siglo XX. El ácido tartárico, elaborado a partir de los propios residuos de la vinificación, es esencial para corregir la baja acidez de los mostos obtenidos en la región vitivinícola argentina. El objetivo es abordar las condiciones que condujeron a la producción regional del insumo, el desempeño de actores sociales regionales y extra-regionales y algunos de los problemas que debió enfrentar la iniciativa empresarial. Se parte de la hipótesis de que, además de las industrias "inducidas" (metalurgia, tonelería), la vitivinicultura moderna provocó en Mendoza la puesta en marcha y el desarrollo de industrias "derivadas", como la que se analiza.

Aproximaciones comparativas sobre los talleres metalúrgicos para la vitivinicultura moderna. Los pioneros Antonio Baldé, Gil Miret y Carlos Berri en Mendoza

Este trabajo propone una comparación entre las características principales de los dos talleres metalúrgicos pioneros en la producción de instrumentos y equipamiento para bodegas y destilerías industriales, en los comienzos de la vitivinicultura moderna en Mendoza. Los socios catalanes Antonio Baldé y Gil Miret comenzaron en 1885 y el italiano Carlos Berri en 1888. Se presenta un panorama general sobre el equipamiento de los talleres y los objetos que producían, las características de la mano de obra, la formación metalúrgica de los propietarios, la inserción de las dos firmas en la región, una referencia a otras actividades económicas desarrolladas por los empresarios y algunas cuestiones complementarias.

El mundo del trabajo en la Argentina : Estrategias productivistas y resistencia obrera. El caso de la empresa metalúrgica Siam Di Tella [1935-1955]

El objetivo de la tesis es estudiar el mundo del trabajo y la dinámica de las relaciones sociales en las etapas 1935-1945 y 1945-1955, -especialmente en los años del peronismo- en la cual estuvieron involucrados empresarios y trabajadores de la actividad industrial. Se tomó como unidad de análisis la empresa Siam Di Tella; y como problemática principal se escogieron las relaciones/conflictos que el sector obrero estableció con el sector empresarial en aquellos aspectos referidos a las estrategias productivas, políticas e incluso educativas, diseñadas por los diferentes actores sociales participantes en la disputa por el control de la producción en el espacio fabril. Por ello, el eje principal de este trabajo estará centrado en la aplicación (empresarial) y en las resistencias (obreras) de aquellas políticas basadas en el disciplinamiento y control (taylorizacion y fordización) de la producción, así como las iniciativas de formación para los trabajadores en el marco del ámbito fabril, -particularmente en el campo técnico/educativo

Vaivenes de un temprano intento de sustitución de importaciones : La producción de ácido tartárico en Mendoza en los comienzos de la especialización vitivinícola

El trabajo se refiere a las primeras experiencias para producir ácido tartárico en Mendoza, al comenzar el siglo XX. El ácido tartárico, elaborado a partir de los propios residuos de la vinificación, es esencial para corregir la baja acidez de los mostos obtenidos en la región vitivinícola argentina. El objetivo es abordar las condiciones que condujeron a la producción regional del insumo, el desempeño de actores sociales regionales y extra-regionales y algunos de los problemas que debió enfrentar la iniciativa empresarial. Se parte de la hipótesis de que, además de las industrias "inducidas" (metalurgia, tonelería), la vitivinicultura moderna provocó en Mendoza la puesta en marcha y el desarrollo de industrias "derivadas", como la que se analiza.