Rediseño de productos: de los productos modularizados a la distribución de planta para una familia de productos

Esta investigación pretende evidenciar como el rediseño de un producto, específicamente el rediseño modular, puede generar cambios en la distribución de planta incrementando los niveles de producción de una empresa -- Dicho incremento se logró implementando una nueva metodología, que será ampliamente descrita en este trabajo, y que contempla todo el proceso del rediseño de productos, desde el desensamble hasta la distribución de la planta -- Para esta investigación se utilizaron herramientas conocidas como el Análisis Funcional, la Matriz de Interacción, El Diseño para el Ensamble (DFA), el Diagrama de Operaciones y algunos conceptos de la gestión de plataforma de un producto modular -- Como ejemplo ilustrativo, se rediseñaron dos productos ya existentes, una licuadora SAMURAI modelo FACICLIC negra y un procesador de alimentos HAMILTON BEACH modelo 70740, los cuales sirvieron de base para evidenciar cómo al transformar un producto en uno más modular se mejora significativamente la distribución de planta, logrando un incremento en la producción de éste, al tiempo que se reducen los tiempos de ensamble y se optimiza la disposición de los puestos de trabajo en la planta para conformar el producto final -- Para llevar a cabo esta investigación, fue indispensable crear una nueva ruta metodológica que nos permitiera rediseñar un producto inicial como un producto modularizado y terminar con el rediseño de la distribución de planta de una familia de productos modulares -- Esta nueva ruta metodológica, que hace parte de nuestros resultados de investigación, consta de tres fases -- La primera fase, se basa principalmente en modularizar cada uno de los productos que se quieren integrar dentro de la familia de productos, la segunda fase, logra identificar los módulos comunes entre los productos modularizados para generar la plataforma, y por último, la fase tres genera una nueva distribución de planta para el ensamble de la familia de productos generada -- Esta investigación constata, entre otras cosas, como el rediseño modular de productos es una herramienta fundamental en el planteamiento de una familia de productos en una empresa -- Partiendo de productos que ya pasaron por un proceso de modularización previo, se propuso una métrica que permite definir la similitud entre módulos, considerando la mayor cantidad de sus propiedades, la forma física y la función de cada uno de ellos, complementando así la metodología propuesta por Katja Hölttä en su tesis doctoral -- Finalmente se propuso una distribución de planta que permite un ensamble más eficiente tanto en tiempo como en número de operarios necesarios para la producción, incrementando así la versatilidad y las tasas de producción de la empresa

Modular continuous crystallizer: operation, experimental arrangement and identification of process parameters

Crystallization is employed in different industrial processes. The method and operation can differ depending on the nature of the substances involved. The aim of this study is to examine the effect of various operating conditions on the crystal properties in a chemical engineering design window with a focus on ultrasound assisted cooling crystallization. Batch to batch variations, minimal manufacturing steps and faster production times are factors which continuous crystallization seeks to resolve. Continuous processes scale-up is considered straightforward compared to batch processes owing to increase of processing time in the specific reactor. In cooling crystallization process, ultrasound can be used to control the crystal properties. Different model compounds were used to define the suitable process parameters for the modular crystallizer using equal operating conditions in each module. A final temperature of 20oC was employed in all experiments while the operating conditions differed. The studied process parameters and configuration of the crystallizer were manipulated to achieve a continuous operation without crystal clogging along the crystallization path. The results from the continuous experiment were compared with the batch crystallization results and analysed using the Malvern Morphologi G3 instrument to determine the crystal morphology and CSD. The modular crystallizer was operated successfully with three different residence times. At optimal process conditions, a longer residence time gives smaller crystals and narrower CSD. Based on the findings, at a constant initial solution concentration, the residence time had clear influence on crystal properties. The equal supersaturation criterion in each module offered better results compared to other cooling profiles. The combination of continuous crystallization and ultrasound has large potential to overcome clogging, obtain reproducible and narrow CSD, specific crystal morphologies and uniform particle sizes, and exclusion of milling stages in comparison to batch processes.

Diseño conceptual para la elaboración y desalcoholización de cerveza artesanal

Este trabajo de grado consistió en la elaboración y desalcoholización de 3 recetas de cerveza artesanal basadas en recetas previamente diseñadas -- Las cervezas fueron desalcoholizadas mediante un proceso de sublimación bajo vacío y luego reconstituidas con agua carbonatada -- Usando espectrometría infrarroja y cromatografía de gases se determinó que más del 98% del alcohol presente en cada una de las muestras originales fue removido exitosamente -- El grado de aceptación de cada una de las 6 variedades de cerveza se determinó mediante un panel de consumidores -- Los resultados del panel mostraron un mayor grado de aceptación para las cervezas alcohólicas que para las cervezas no alcohólicas y permitieron determinar que existían diferencias significativas entre el sabor de las cervezas no alcohólicas y las cervezas originales -- Por último se elaboró un diseño conceptual de la planta para la elaboración de cerveza con y sin alcohol a partir del cual se realizó un análisis económico en el que se observa que el proyecto no es económicamente viable bajo las condiciones estudiadas, presentando una TIR del 7% y un VPN ($1,054’498,368) menor a la inversión inicial ($1,151’965,681)

Toppling Analysis of Precariously Balanced Rocks under Earthquake Excitation

Toppling analysis of a precariously balanced rock (PBR) can provide insights into the nature of ground motion that has not occurred at that location in the past and, by extension, realistic constraints on peak ground motions for use in engineering design. Earlier approaches have targeted simplistic 2-D models of the rock or modeled the rock-pedestal contact using spring-damper assemblies that require re-calibration for each rock. These analyses also assume that the rock does not slide on the pedestal. Here, a method to model PBRs in three dimensions is presented. The 3-D model is created from a point cloud of the rock, the pedestal, and their interface, obtained using Terrestrial Laser Scanning (TLS). The dynamic response of the model under earthquake excitation is simulated using a rigid body dynamics algorithm. The veracity of this approach is demonstrated by comparisons against data from shake table experiments. Fragility maps for toppling probability of the Echo Cliff PBR and the Pacifico PBR as a function of various ground motion parameters, rock-pedestal interface friction coefficient, and excitation direction are presented. The seismic hazard at these PBR locations is estimated using these maps. Additionally, these maps are used to assess whether the synthetic ground motions at these locations resulting from scenario earthquakes on the San Andreas Fault are realistic (toppling would indicate that the ground motions are unrealistically high).

Development of Planning And Evaluation Models For Superstreets

Despite the extensive implementation of Superstreets on congested arterials, reliable methodologies for such designs remain unavailable. The purpose of this research is to fill the information gap by offering reliable tools to assist traffic professionals in the design of Superstreets with and without signal control. The entire tool developed in this thesis consists of three models. The first model is used to determine the minimum U-turn offset length for an Un-signalized Superstreet, given the arterial headway distribution of the traffic flows and the distribution of critical gaps among drivers. The second model is designed to estimate the queue size and its variation on each critical link in a signalized Superstreet, based on the given signal plan and the range of observed volumes. Recognizing that the operational performance of a Superstreet cannot be achieved without an effective signal plan, the third model is developed to produce a signal optimization method that can generate progression offsets for heavy arterial flows moving into and out of such an intersection design.

Algoritmos de reconstrucción de superficies 3D para modelaje antropométrico

Los protocolos de medición antropométrica se caracterizan por la profusión de medidas discretas o localizadas, en un intento para caracterizar completamente la forma corporal del sujeto -- Dichos protocolos se utilizan intensivamente en campos como medicina deportiva, forense y/o reconstructiva, diseño de prótesis, ergonomía, en la confección de prendas, accesorios, etc -- Con el avance de algoritmos de recuperación de formas a partir de muestreos (digitalizaciones) la caracterización antropométrica se ha alterado significativamente -- El articulo presente muestra el proceso de caracterización digital de forma corpórea, incluyendo los protocolos de medición sobre el sujeto, el ambiente computacional - DigitLAB- (desarrollado en el CII-CAD-CAM-CG de la Universidad EAFIT) para recuperación de superficies, hasta los modelos geométricos finales -- Se presentan comparaciones de los resultados obtenidos con DigitLAB y con paquetes comerciales de recuperación de forma 3D -- Los resultados de DigitLAB resultan superiores, debido principalmente al hecho de que este toma ventaja de los patrones de las digitalizaciones (planares de contacto, por rejilla de pixels - range images -, etc.) y provee módulos de tratamiento geométrico - estadístico de los datos para poder aplicar efectivamente los algoritmos de recuperación de forma -- Se presenta un caso de estudio dirigido a la industria de la confección, y otros efectuados sobre conjuntos de prueba comunes en el ámbito científico para la homologación de algoritmos

The Processing of Aluminum Gasarites via Thermal Decomposition of Interstitial Hydrides

Gasarite structures are a unique type of metallic foam containing tubular pores. The original methods for their production limited them to laboratory study despite appealing foam properties. Thermal decomposition processing of gasarites holds the potential to increase the application of gasarite foams in engineering design by removing several barriers to their industrial scale production. The following study characterized thermal decomposition gasarite processing both experimentally and theoretically. It was found that significant variation was inherent to this process therefore several modifications were necessary to produce gasarites using this method. Conventional means to increase porosity and enhance pore morphology were studied. Pore morphology was determined to be more easily replicated if pores were stabilized by alumina additions and powders were dispersed evenly. In order to better characterize processing, high temperature and high ramp rate thermal decomposition data were gathered. It was found that the high ramp rate thermal decomposition behavior of several hydrides was more rapid than hydride kinetics at low ramp rates. This data was then used to estimate the contribution of several pore formation mechanisms to the development of pore structure. It was found that gas-metal eutectic growth can only be a viable pore formation mode if non-equilibrium conditions persist. Bubble capture cannot be a dominant pore growth mode due to high bubble terminal velocities. Direct gas evolution appears to be the most likely pore formation mode due to high gas evolution rate from the decomposing particulate and microstructural pore growth trends. The overall process was evaluated for its economic viability. It was found that thermal decomposition has potential for industrialization, but further refinements are necessary in order for the process to be viable.

Ontology forecasting in scientific literature:semantic concepts prediction based on innovation-adoption priors

The ontology engineering research community has focused for many years on supporting the creation, development and evolution of ontologies. Ontology forecasting, which aims at predicting semantic changes in an ontology, represents instead a new challenge. In this paper, we want to give a contribution to this novel endeavour by focusing on the task of forecasting semantic concepts in the research domain. Indeed, ontologies representing scientific disciplines contain only research topics that are already popular enough to be selected by human experts or automatic algorithms. They are thus unfit to support tasks which require the ability of describing and exploring the forefront of research, such as trend detection and horizon scanning. We address this issue by introducing the Semantic Innovation Forecast (SIF) model, which predicts new concepts of an ontology at time t + 1, using only data available at time t. Our approach relies on lexical innovation and adoption information extracted from historical data. We evaluated the SIF model on a very large dataset consisting of over one million scientific papers belonging to the Computer Science domain: the outcomes show that the proposed approach offers a competitive boost in mean average precision-at-ten compared to the baselines when forecasting over 5 years.

Evaluating Methods of Calculating the Fixed Fee on Professional Service Contracts

The South Carolina Department of Transportation routinely retains Professional Consulting Engineering firms to provide engineering design and related professional services for the preparation of construction plans or design-build Request for Proposal bid packages for a wide variety of Federal-aid Highway Program roadway and bridge construction projects throughout South Carolina.The purpose of this project is to examine the current process of determining a "Fair and Reasonable" fixed fee for professional service contracts and to evaluate possible alternative methods including practices in other states that may improve the process, particularly in light of the considerable variation in audited overhead rates among consulting firms. In reviewing such alternative methods particular attention will be given to evaluating the potential impact of the method as an incentive to consulting firms to effectively manage their overhead costs.

Avaliação de métodos de estimação da variância em amostras complexas

A necessidade de conhecer uma população impulsiona um processo de recolha e análise de informação. Usualmente é muito difícil ou impossível estudar a totalidade da população, daí a importância do estudo com recurso a amostras. Conceber um estudo por amostragem é um processo complexo, desde antes da recolha dos dados até a fase de análise dos mesmos. Na maior parte dos estudos utilizam-se combinações de vários métodos probabilísticos de amostragem para seleção de uma amostra, que se pretende representativa da população, denominado delineamento de amostragem complexo. O conhecimento dos erros de amostragem é necessário à correta interpretação dos resultados de inquéritos e à avaliação dos seus planos de amostragem. Em amostras complexas, têm sido usadas aproximações ajustadas à natureza complexa do plano da amostra para a estimação da variância, sendo as mais utilizadas: o método de linearização Taylor e as técnicas de reamostragem e replicação. O principal objetivo deste trabalho é avaliar o desempenho dos estimadores usuais da variância em amostras complexas. Inspirado num conjunto de dados reais foram geradas três populações com características distintas, das quais foram sorteadas amostras com diferentes delineamentos de amostragem, na expectativa de obter alguma indicação sobre em que situações se deve optar por cada um dos estimadores da variância. Com base nos resultados obtidos, podemos concluir que o desempenho dos estimadores da variância da média amostral de Taylor, Jacknife e Bootstrap varia com o tipo de delineamento e população. De um modo geral, o estimador de Bootstrap é o menos preciso e em delineamentos estratificados os estimadores de Taylor e Jackknife fornecem os mesmos resultados; Evaluation of variance estimation methods in complex samples ABSTRACT: The need to know a population drives a process of collecting and analyzing information. Usually is to hard or even impossible to study the whole population, hence the importance of sampling. Framing a study by sampling is a complex process, from before the data collection until the data analysis. Many studies have used combinations of various probabilistic sampling methods for selecting a representative sample of the population, calling it complex sampling design. Knowledge of sampling errors is essential for correct interpretation of the survey results and evaluation of the sampling plans. In complex samples to estimate the variance has been approaches adjusted to the complex nature of the sample plane. The most common are: the linearization method of Taylor and techniques of resampling and replication. The main objective of this study is to evaluate the performance of usual estimators of the variance in complex samples. Inspired on real data we will generate three populations with distinct characteristics. From this populations will be drawn samples using different sampling designs. In the end we intend to get some lights about in which situations we should opt for each one of the variance estimators. Our results show that the performance of the variance estimators of sample mean Taylor, Jacknife and Bootstrap varies with the design and population. In general, the Bootstrap estimator is less precise and in stratified design Taylor and Jackknife estimators provide the same results.

Lattice-dome design using a knowledge-based system approach

In the design of lattice domes, design engineers need expertise in areas such as configuration processing, nonlinear analysis, and optimization. These are extensive numerical, iterative, and lime-consuming processes that are prone to error without an integrated design tool. This article presents the application of a knowledge-based system in solving lattice-dome design problems. An operational prototype knowledge-based system, LADOME, has been developed by employing the combined knowledge representation approach, which uses rules, procedural methods, and an object-oriented blackboard concept. The system's objective is to assist engineers in lattice-dome design by integrating all design tasks into a single computer-aided environment with implementation of the knowledge-based system approach. For system verification, results from design examples are presented.

Knowledge-based system on optimum design of liquid retaining structures with genetic algorithms

This paper delineates the development of a prototype hybrid knowledge-based system for the optimum design of liquid retaining structures by coupling the blackboard architecture, an expert system shell VISUAL RULE STUDIO and genetic algorithm (GA). Through custom-built interactive graphical user interfaces under a user-friendly environment, the user is directed throughout the design process, which includes preliminary design, load specification, model generation, finite element analysis, code compliance checking, and member sizing optimization. For structural optimization, GA is applied to the minimum cost design of structural systems with discrete reinforced concrete sections. The design of a typical example of the liquid retaining structure is illustrated. The results demonstrate extraordinarily converging speed as near-optimal solutions are acquired after merely exploration of a small portion of the search space. This system can act as a consultant to assist novice designers in the design of liquid retaining structures.

A coupled knowledge-based expert system for design of liquid-retaining structures

This paper describes a coupled knowledge-based system (KBS) for the design of liquid-retaining structures, which can handle both the symbolic knowledge processing based on engineering heuristics in the preliminary synthesis stage and the extensive numerical crunching involved in the detailed analysis stage. The prototype system is developed by employing blackboard architecture and a commercial shell VISUAL RULE STUDIO. Its present scope covers design of three types of liquid-retaining structures, namely, a rectangular shape with one compartment, a rectangular shape with two compartments and a circular shape. Through custom-built interactive graphical user interfaces, the user is directed throughout the design process, which includes preliminary design, load specification, model generation, finite element analysis, code compliance checking and member sizing optimization. It is also integrated with various relational databases that provide the system with sectional properties, moment and shear coefficients and final member details. This system can act as a consultant to assist novice designers in the design of liquid-retaining structures with increase in efficiency and optimization of design output and automated record keeping. The design of a typical example of the liquid-retaining structure is also illustrated. (C) 2003 Elsevier B.V All rights reserved.

Improving discovery in the life sciences using semantic Web technologies and linked data: design principles for life sciences knowledge organization systems

Dissertation presented to obtain the Ph.D degree in Bioinformatics

Reframing the relationship between service design and operations: a service engineering approach

The significance of services as business and human activities has increased dramatically throughout the world in the last three decades. Becoming a more and more competitive and efficient service provider while still being able to provide unique value opportunities for customers requires new knowledge and ideas. Part of this knowledge is created and utilized in daily activities in every service organization, but not all of it, and therefore an emerging phenomenon in the service context is information awareness. Terms like big data and Internet of things are not only modern buzz-words but they are also describing urgent requirements for a new type of competences and solutions. When the amount of information increases and the systems processing information become more efficient and intelligent, it is the human understanding and objectives that may get separated from the automated processes and technological innovations. This is an important challenge and the core driver for this dissertation: What kind of information is created, possessed and utilized in the service context, and even more importantly, what information exists but is not acknowledged or used? In this dissertation the focus is on the relationship between service design and service operations. Reframing this relationship refers to viewing the service system from the architectural perspective. The selected perspective allows analysing the relationship between design activities and operational activities as an information system while maintaining the tight connection to existing service research contributions and approaches. This type of an innovative approach is supported by research methodology that relies on design science theory. The methodological process supports the construction of a new design artifact based on existing theoretical knowledge, creation of new innovations and testing the design artifact components in real service contexts. The relationship between design and operations is analysed in the health care and social care service systems. The existing contributions in service research tend to abstract services and service systems as value creation, working or interactive systems. This dissertation adds an important information processing system perspective to the research. The main contribution focuses on the following argument: Only part of the service information system is automated and computerized, whereas a significant part of information processing is embedded in human activities, communication and ad-hoc reactions. The results indicate that the relationship between service design and service operations is more complex and dynamic than the existing scientific and managerial models tend to view it. Both activities create, utilize, mix and share information, making service information management a necessary but relatively unknown managerial task. On the architectural level, service system -specific elements seem to disappear, but access to more general information elements and processes can be found. While this dissertation focuses on conceptual-level design artifact construction, the results provide also very practical implications for service providers. Personal, visual and hidden activities of service, and more importantly all changes that take place in any service system have also an information dimension. Making this information dimension visual and prioritizing the processed information based on service dimensions is likely to provide new opportunities to increase activities and provide a new type of service potential for customers.