Energiantuotantovaihtoehtojen vertailu, Jousenpuiston uusi asuinalue

Tämän diplomityön tavoitteena oli vertailla paikallisia energiantuotantovaihtoehtoja eri-tyisesti lämmöntuotantoon painottuen. Tarkastelu sovitettiin uuden matalaenergiarakentamista vastaavan kerrostaloasuinalueen tarpeisiin. Näkökulmana olivat sekä taloudellisuus että hiilidioksidipäästöt. Yksityiskohtaisemman tarkastelun kohteena olivat maalämpö, alueellinen biolämpölaitos sekö alueellinen pien-CHP-laitos. Perusvaihtoehtona tutkittiin kaukolämpöä. Kaikkiin vaihtoehtoihin kuului myös kapasiteetiltaan rajoitettu jäähdytys. Tulosten mukaan kokonaistaloudellisin vaihtoehto oli maalämpö yhdistettynä kaukolämpöön. Tässä vaihtoehdossa peruslämpö tuotetaan maalämmöllä, mutta huippu-lämpöön sekä käyttöveden lämmitykseen käytetään kaukolämpöä. Ratkaisulla saadaan aikaan myös päästövähennyksiä kaukolämpöön verrattuna. Tulosten mukaan pienimmät päästöt olivat pien-CHP-biovoimalaitoksella. Toisaalta nykyisillä sähkön myyntihinnoilla pienimuotoinen yhdistetty sähkön ja lämmön tuotanto ei pysty kilpailemaan kustannusrakenteensa puolesta muiden tutkittujen vaihtoehtojen kanssa.

Microgeneration of electricity with producer gas in dual fuel mode operation

Among the alternatives to meet the increasing of world demand for energy, the use of biomass as energy source is one of the most promising as it contributes to reducing emissions of carbon dioxide in the atmosphere. Gasification is a technological process of biomass energy production of a gaseous biofuel. The fuel gas has a low calorific value that can be used in Diesel engine in dual mode for power generation in isolated communities. This study aimed to evaluate the reduction in the consumption of oil Diesel an engine generator, using gas from gasification of wood. The engine generator brand used was a BRANCO, with direct injection power of 7.36 kW (10 HP) coupled to an electric generator 5.5 kW. Diesel oil mixed with intake air was injected, as the oil was injected via an injector of the engine (dual mode). The fuel gas was produced in a downdraft gasifier. The engine generator was put on load system from 0.5 kW to 3.5 kW through a set of electrical resistances. Diesel oil consumption was measured with a precision scale. It was concluded that the engine converted to dual mode when using the gas for the gasification of wood decreased Diesel consumption by up to 57%.

Performance impact of the application of castor oil biodiesel in diesel engines

The use of renewable fuels, such as the biodiesel, can ease the demand of fossil fuel for the power generation and transportation fields in rural area. In this work, the performance impact of the application of castor oil biodiesel is evaluated with an automotive and a stationary diesel engine. The application of B20 and B10 biodiesel blends and pre-heated net biodiesel is considered. The viability of the employment of B10 and B20 blends to mobility and power generation was observed from dynamometric bench tests, where this blends performed similar to fossil diesel. With the pre-heated net biodiesel, however, a brake torque loss and a specific consumption increase were observed with relation to diesel fuel.

Integration in project business : mechanisms for integrating customers and the project network during the life-cycle of industrial projects

This thesis focuses on integration in project business, i.e. how projectbased companies organize their product and process structures when they deliver industrial solutions to their customers. The customers that invest in these solutions run their businesses in different geographical, political and economical environments, which should be acknowledged by the supplier when providing solutions comprising of larger and more complex scopes than previously supplied to these customers. This means that the suppliers are increasing their supply range by taking over some of the activities in the value chain that have traditionally been handled by the customer. In order to be able to provide the functioning solutions, including more engineering hours, technical equipment and a wider project network, a change is needed in the mindset in order to be able to carry out and take the required responsibility that these new approaches bring. For the supplier it is important to be able to integrate technical products, systems and services, but the supplier also needs to have the capabilities to integrate the cross-functional organizations and departments in the project network, the knowledge and information between and within these organizations and departments, along with inputs from the customer into the product and process structures during the lifecycle of the project under development. Hence, the main objective of this thesis is to explore the challenges of integration that industrial projects meet, and based on that, to suggest a concept of how to manage integration in project business by making use of integration mechanisms. Integration is considered the essential process for accomplishing an industrial project, whereas the accomplishment of the industrial project is considered to be the result of the integration. The thesis consists of an extended summary and four papers, that are based on three studies in which integration mechanisms for value creation in industrial project networks and the management of integration in project business have been explored. The research is based on an inductive approach where in particular the design, commissioning and operations functions of industrial projects have been studied, addressing entire project life-cycles. The studies have been conducted in the shipbuilding and power generation industries where the scopes of supply consist of stand-alone equipment, equipment and engineering, and turnkey solutions. These industrial solutions include demanding efforts in engineering and organization. Addressing the calls for more studies on the evolving value chains of integrated solutions, mechanisms for inter- and intra-organizational integration and subsequent value creation in project networks have been explored. The research results in thirteen integration mechanisms and a typology for integration is proposed. Managing integration consists of integrating the project network (the supplier and the sub-suppliers) and the customer (the customer’s business purpose, operations environment and the end-user) into the project by making use of integration mechanisms. The findings bring new insight into research on industrial project business by proposing integration of technology and engineering related elements with elements related to customer oriented business performance in contemporary project environments. Thirteen mechanisms for combining products and the processes needed to deliver projects are described and categorized according to the impact that they have on the management of knowledge and information. These mechanisms directly relate to the performance of the supplier, and consequently to the functioning of the solution that the project provides. This thesis offers ways to promote integration of knowledge and information during the lifecycle of industrial projects, enhancing the development towards innovative solutions in project business.

Arc fusion of self-fluxed nickel alloys

Self-fluxed nickel alloys are usually flame fused after thermal spraying. However, due to the practical aspects of high temperatures reached during flame fusing, large structures such as the hydraulic turbines for power generation, can not be efficiently coated. An alternative is to fuse the sprayed coating with a gas tungsten electric arc. In this case, heating is much more intensive and substrate temperature during and after the fusing operation is much lower, thus reducing the possibility that any problem will occur. In this work, coatings of self-fluxed nickel alloy fused by flame and gas tungsten arc were evaluated as protection of hydraulic turbines against cavitational damage. Several tests were performed, including the ASTM ultrasonically vibration-induced cavitation, optical and scanning electronic microscopic metallography, and hardness tests. The results showed that the arc-fused coating presented better cavitation damage resistance, probably due to its finer microstructure. A field application of this new technique is also described. A self-fluxed Ni alloy was flame sprayed in critical regions of Francis-type hydraulic turbine blades and fused by a gas tungsten arc after spraying. The blades will be inspected during the next two years.

Design and testing of an armature-reaction-compensated permanent magnet synchronous generator for island operation

At present, permanent magnet synchronous generators (PMSGs) are of great interest. Since they do not have electrical excitation losses, the highly efficient, lightweight and compact PMSGs equipped with damper windings work perfectly when connected to a network. However, in island operation, the generator (or parallel generators) alone is responsible for the building up of the network and maintaining its voltage and reactive power level. Thus, in island operation, a PMSG faces very tight constraints, which are difficult to meet, because the flux produced by the permanent magnets (PMs) is constant and the voltage of the generator cannot be controlled. Traditional electrically excited synchronous generators (EESGs) can easily meet these constraints, because the field winding current is controllable. The main drawback of the conventional EESG is the relatively high excitation loss. This doctoral thesis presents a study of an alternative solution termed as a hybrid excitation synchronous generator (HESG). HESGs are a special class of electrical machines, where the total rotor current linkage is produced by the simultaneous action of two different excitation sources: the electrical and permanent magnet (PM) excitation. An overview of the existing HESGs is given. Several HESGs are introduced and compared with the conventional EESG from technical and economic points of view. In the study, the armature-reaction-compensated permanent magnet synchronous generator with alternated current linkages (ARC-PMSG with ACL) showed a better performance than the other options. Therefore, this machine type is studied in more detail. An electromagnetic design and a thermal analysis are presented. To verify the operation principle and the electromagnetic design, a down-sized prototype of 69 kVA apparent power was built. The experimental results are demonstrated and compared with the predicted ones. A prerequisite for an ARC-PMSG with ACL is an even number of pole pairs (p = 2, 4, 6, …) in the machine. Naturally, the HESG technology is not limited to even-pole-pair machines. However, the analysis of machines with p = 3, 5, 7, … becomes more complicated, especially if analytical tools are used, and is outside the scope of this thesis. The contribution of this study is to propose a solution where an ARC-PMSG replaces an EESG in electrical power generation while meeting all the requirements set for generators given for instance by ship classification societies, particularly as regards island operation. The maximum power level when applying the technology studied here is mainly limited by the economy of the machine. The larger the machine is, the smaller is the efficiency benefit. However, it seems that machines up to ten megawatts of power could benefit from the technology. However, in low-power applications, for instance in the 500 kW range, the efficiency increase can be significant.

Soodakattilalaitosten energiantuotannon lisääminen

The aim of this thesis is to study different methods to increase the energy production of recovery boilers. This improvement is encouraged by the current energy policy and the rapid rise in energy prices, especially in electricity. In addition, the energy efficiency of the power plants is intended to be improved. There are several methods to increase the energy production. The methods taken into more accurate study are lower pressure steam for soot blowing and flue gas coolers. Energy balances are made for these two cases to check a plausible addition of power generation of turbo-generator of the steam turbine. Also, the viability issues are studied. Solvo Power Plant Simulation program is used for the energy balance research. Two case power plants are simulated to solve the balances. To solve the addition of power generation with the flue gas coolers, basic balance calculation is performed. The viabilities are also taken into account, especially the payback times of these alternatives. On the basis of the results, installing the system to the process is viable in both cases. By installing the lowest possible pressure steam system for the soot blowing, the advantages are the most significant. The investment costs are the highest but the payback time is less than 1,5 years and the profit in the next 20 years is the greatest. In the case of flue gas coolers, the results did not entirely agree with past studies. Nevertheless, installing the flue gas coolers into the process also seems to be significant and profitable.

Communication Solutions for LVDC Island Networks

Production and generation of electrical power is evolving to more environmental friendly technologies and schemes. Pushed by the increasing cost of fossil fuels, the operational costs of producing electrical power with fossil fuels and the effect in the environment, like pollution and global warming, renewable energy sources gain con-stant impulse into the global energy economy. In consequence, the introduction of distributed energy sources has brought a new complexity to the electrical networks. In the new concept of smart grids and decen-tralized power generation; control, protection and measurement are also distributed and requiring, among other things, a new scheme of communication to operate with each other in balance and improve performance. In this research, an analysis of different communication technologies (power line communication, Ethernet over unshielded twisted pair (UTP), optic fiber, Wi-Fi, Wi-MAX, and Long Term Evolution) and their respective characteristics will be carried out. With the objective of pointing out strengths and weaknesses from different points of view (technical, economical, deployment, etc.) to establish a richer context on which a decision for communication approach can be done depending on the specific application scenario of a new smart grid deployment. As a result, a description of possible optimal deployment solutions for communication will be shown considering different options for technologies, and a mention of different important considerations to be taken into account will be made for some of the possible network implementation scenarios.

Yliopiston sähköverkon mallintaminen

Lappeenrannan teknillinen yliopisto tutkii älykkäiden sähköverkkojen kehittämistä. Yliopisto on hankkinut sähköverkkoonsa tuuliturbiinin ja aurinkopaneeleita, joilla pystytään tuottamaan sähköenergiaa sähköverkkoon. Näitä tuotantoja voidaan käyttää myös tutkimuksessa. Tässä työssä luodaan simulaatiomalli yliopiston sähköverkosta Matlab® Simulink® -ohjelmalla. Simulaatiomalliin mallinnetaan yliopiston sisäinen keskijänniteverkko ja osa pienjänniteverkosta. Simulaatiomalli toteutetaan ohjelman valmiilla komponenteilla, joihin lasketaan tarvittavat parametrit. Tuuliturbiinin ja aurinkopaneelien sähköntuotantotehot määritetään säätiladatojen avulla. Verkon komponenteille lasketaan arvot komponenttien tyyppitietojen perusteella ja asetetaan simulaatiomallin parametreiksi. Simulaatiomalli luodaan yliopiston sisäisen verkon tehonjaon tarkastelemiseksi. Työssä selvitetään myös mahdollisuuksia luodun simulaatiomallin käyttämiseen vikatilanteiden tarkastelussa.

Keskitehoestimaattorin lisääminen diesel-sähköiseen hybridijärjestelmään

Nykyajan jatkuvasti kiristyvät päästörajoitukset ja ilmastonmuutoksen uhka ovat ajavia voimia kehittämään voimalaitosten tekniikkaa energiatehokkaampaan ja ympäristöystävällisempään suuntaan. Polttomoottoritekniikan parantaminen on tärkeä osa tätä kehitystä, mutta jo nykyisiä moottoreita voitaisiin ajaa energiate-hokkaammin käyttämällä akustoa ja älykästä säätöjärjestelmää apuna. Työssä tutkitaan simulaatioiden avulla voidaanko ulkomerellä toimivan huolto-aluksen energiatehokkuutta parantaa muokkaamalla sen tehon tuottoa keskitehoes-timaattorin ja akuston avulla.

Leijukattilan savukaasujen loppulämpötilan hallinta

Nykyaikaista leijukattilaa voidaan ohjata ja säätää erilaisten säätöpiirien ja sekvenssien kautta erittäin tarkasti. Toiminnot on optimoitu parhaan hyötysuhteen saavuttamiseksi ja kunnossapitokustannusten minimoimiseksi. Tehokkaasta automaatiosta ja nykyaikaisista laitevalinnoista huolimatta leijukattiloissa on usein yksi osa-alue, jota ei pystytä hallitsemaan tehokkaasti. Useilla voimalaitoksilla savukaasu poistuu liian korkeassa lämpötilassa viimeiseltä lämpöpinnalta. Kun kattilahyötysuhdetta tarkastellaan epäsuoralla menetelmällä, savukaasuhäviö on merkittävin tekijä kaikista häviöstä. Tässä diplomityössä on etsitty mahdollisuuksia savukaasun loppulämpötilan hallintaan kattilan ajoarvojen muutoksella sekä lämpöpintoja muuttamalla. Tutkimus keskittyy Järvi-Suomen Voima Oy:n Ristiinan voimalaitokselle. Tutkimus on tehty yhteistyössä laitoksen omistajien Pohjolan Voima Oy:n, UPM-Kymmene Oyj:n sekä laitetoimittaja Valmet Oyj:n kanssa.

Yritysten sähkön kysyntäjouston tuotteistaminen

Muuttuva sähköntuotantorakenne yhdessä Euroopan yhdentyvien sähkömarkkinoiden kanssa muuttaa energiayhtiöiden toimintaympäristöä tulevaisuudessa. Markkinoilta poistu-va säätökykyinen lauhdevoima ja lisääntyvä säiden mukaan vaihteleva tuuli- ja aurin-koenergia lisäävät säätövoiman tarvetta energiajärjestelmässä. Osa lisääntyvästä säätövoi-man tarpeesta voidaan kattaa kulutuksen kysyntäjoustoa lisäämällä. Tässä työssä tavoitteena on kehittää Savon Voima Oyj:lle kysyntäjoutopalvelu yritysasiak-kaille. Työssä kartoitetaan kysyntäjouston eri markkinapaikkojen mahdollisuuksia kysyntä-jouston toteuttamiselle, sekä käydään läpi niiden asettamia rajoitteita kysyntäjouston to-teuttamisen kannalta. Työn osana kehitettyä kysyntäjouston potentiaalin laskentatyökalua käytetään arvioitaessa valittujen pilottiasiakkaiden potentiaalia Elspot-markkinoille osallistuvan kysyntäjouston osalta. Laskennan tulosten perusteella kysyntäjouston toteuttaminen Elspot-markkinoille on kannattavaa valittujen pilottiasiakkaiden kohdalla. Työssä käydään läpi kysyntäjoustopalvelun prosessia, sen vaiheita sekä huomioon otettavia asioita tarjottaessa kysyntäjoustopalvelua yrityksille. Lopuksi esitetään liiketoimintamalli, jolla palvelua lähdetään yritysasiakkaille tarjoamaan. Liiketoimintamallissa esitetään koh-deryhmät ja markkinat kysyntäjouston toteuttamiselle.

Households’ willingness to engage in demand response in the Finnish retail electricity market: an empirical study

If electricity users adjusted their consumption patterns according to time-variable electricity prices or other signals about the state of the power system, generation and network assets could be used more efficiently, and matching intermittent renewable power generation with electricity demand would be facilitated. This kind of adjustment of electricity consumption, or demand response, may be based on consumers’ decisions to shift or reduce electricity use in response to time-variable electricity prices or on the remote control of consumers’ electric appliances. However, while demand response is suggested as a solution to many issues in power systems, actual experiences from demand response programs with residential customers are mainly limited to short pilots with a small number of voluntary participants, and information about what kinds of changes consumers are willing and able to make and what motivates these changes is scarce. This doctoral dissertation contributes to the knowledge about what kinds of factors impact on residential consumers’ willingness and ability to take part in demand response. Saving opportunities calculated with actual price data from the Finnish retail electricity market are compared with the occurred supplier switching to generate a first estimate about how large savings could trigger action also in the case of demand response. Residential consumers’ motives to participate in demand response are also studied by a web-based survey with 2103 responses. Further, experiences of households with electricity consumption monitoring systems are discussed to increase knowledge about consumers’ interest in getting more information on their electricity use and adjusting their behavior based on it. Impacts of information on willingness to participate in demand response programs are also approached by a survey for experts of their willingness to engage in demand response activities. Residential customers seem ready to allow remote control of electric appliances that does not require changes in their everyday routines. Based on residents’ own activity, the electricity consuming activities that are considered shiftable are very limited. In both cases, the savings in electricity costs required to allow remote control or to engage in demand response activities are relatively high. Nonmonetary incentives appeal to fewer households.

20 kV ilmajohtoverkon maakaapeloinnin vaikutus maasulkusuojaukseen ja loistehotaseeseen

Sähkömarkkinalakimuutokset ovat ohjanneet useita verkkoyhtiötä muuttamaan investoin-tistrategioitaan. Kiristyneet toimitusvarmuusvaatimukset edellyttävät useilta verkkoyh-tiöiltä aiempaa suurempaa panostusta jakeluverkon kehittämiseksi. Toimitusvarmuusvaa-timusten täyttäminen edellyttää myös merkittäviä muutoksia verkkoyhtiöiden käyttämiin verkostotekniikoihin. Suurhäiriöille alttiita ilmajohtoja muutetaan verkkoyhtiöissä totuttua nopeammalla aikataululla maakaapeleiksi tiukentuneiden toimitusvarmuusvaatimusten täyttämiseksi. PKS Sähkönsiirto Oy:n 20 kV sähköverkko on ollut suurimmalta osalta avojohtoverkkoa jossa toimitusvarmuus ei ole nykyisellään muuttuneen sähkömarkkinalain asettamalla ta-solla. Tämä on johtanut verkostostrategian luomiseen, jossa yhtenä toimena toimitusvar-muuden lisäämiseksi vaaditulle tasolle on avojohtolinjojen korvaaminen maakaapeleilla. Maakaapelointien nopea rakennusaikataulu tuo monia haasteita verkkoyhtiöille. Maakaa-pelointien korkea maasulkuvirran ja loistehon tuotto verrattuna avojohtoverkkoon tulee huomioida yhtiössä verkkoa rakennettaessa. Tässä diplomityössä selvitetään PKS Sähkönsiirto Oy:n verkostostrategian mukaisten maakaapelointien vaikutuksia sähköverkolle. Työssä on arvioitu tavoiteverkon mukaisten maakaapeleiden aiheuttamaa maasulkuvirran ja loistehon tuoton tasoa. Tulosten perusteel-la on tehty johtopäätökset mihin verkkoyhtiön on kiinnitettävä huomioita kaapelointeja suunnitellessa ja toteuttaessa.

Water chemistry management for future large experimental facilities

The thesis focuses on the water chemistry of the experimental test facilities and their reference VVER reactors. The main objective of the thesis is to provide recommendations for water chemistry management for laboratory facilities (VEERA, PACTEL) simulating the VVERs and for the large future facilities of the Lappeenranta University of Technology. In the beginning, the concept of nuclear power generation and the applicability of the nuclear power usage is discussed. Next, different water chemistry and water purification systems in primary and secondary circuits currently used at the power plant have been outlined. Also the construction geometry and design of test facilities PACTEL and VEERA, as well as the operation principles of their main equipment has been described. Finally, the appropriate water chemistry and water treatment system have been proposed for the existing and future experimental facilities of LUT.