Estudo comparativo da influência de três diferentes métodos de fundição na resistência da interface metal-cerâmica, por meio do teste de cisalhamento

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Biossorção de terras-raras por Sargassum sp: estudos preliminares sobre as interações metal-biomassa e a potencial aplicação do processo para a concentração , recuperação e separação de metais de alto valor agregado em colunas empacotadas

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Aspectos metalúrgicos de revestimentos em dutos depositados com a superliga de níquel ERNiCrMo-4 pelos processos MIG convencional e MIG com adição de arame frio

Este trabalho estuda o perfil metalúrgico de revestimentos em dutos depositados pelos processos MIG C e MIG AF. A indústria petroquímica, e outras que utilizam dutos como meio de transporte de seus insumos, depara-se com um grande desafio: como aumentar a vida útil desses dutos em um ambiente severo de trabalho. No caso específico da petroquímica, os dutos servem como meio de transporte para petróleo e gás, que são produtos extremamente agressivos às paredes internas desses tubos que sofrem degradação por corrosão causada, principalmente, pela composição química, pressão e temperatura desses produtos. Nesse contexto a soldagem de revestimentos realizada com ligas à base de Níquel, torna-se uma excelente opção para a construção, reparo e manutenção de equipamentos cuja aplicação seja voltada a ambientes severos de trabalho, tornando possível aperfeiçoar as características requeridas, como por exemplo, a resistência à corrosão. É nesse cenário que surge o mote para a realização desta pesquisa, baseada em trabalhos que indicam que o processo de soldagem MIG/MAG com o da adição de arame frio possui a finalidade de avaliar as características metalúrgicas do revestimento em dutos depositados pelo processo derivativo MIG convencional – MIG-C e MIG com adição de arame frio – MIG AF – utilizando a liga de Níquel ERNiCrMo-4 em dutos de aço carbono. As soldas foram depositadas em dutos de diâmetro de 228,6 mm, formando uma camada de revestimento interno de quatro passes, divididos em três segmentos da circunferência do duto, em três diferentes energias de soldagem: 1,1; 0,9 e 0,7 kJ/mm. Desses segmentos retiraram-se corpos de prova dos dutos para a produção das amostras. Após a metalografia, realizada nas amostras, seguiu-se com a análise e caracterização ao microscópio óptico, microscópio eletrônico de varredura e ensaio de microdureza. Os revestimentos apresentaram excelente qualidade superficial para todos os pacotes operacionais aplicados na obtenção das soldas. As análises das regiões estudadas: metal de base; zona parcialmente misturada e zona termicamente afetada, mostraram-se compatíveis com os da literatura estudada, tanto para o MIG com adição de arame frio, quanto para o convencional. Na ZTA, foram observados valores de Tungstênio em torno de 1,0%, o aumento dos níveis de dureza foi creditado a esse fato. Os resultados de microdureza indicaram que para ambos os casos, MIG C e MIG AF, nas 4 regiões analisadas ocorreram de maneira semelhante, sendo a região da ZTA a que apresentou maiores valores na faixa de 400 a 500 HV, enquanto que nas demais regiões a faixa ficou entre 250 a 350 HV. Os resultados indicam que o processo com arame frio, MIG AF, mostrou-se tão eficiente quanto o convencional, MIG C. A energia de soldagem aumentou a diluição de Fe no metal de solda. Precipitados ricos em Mo e Cr foram encontrados no metal de solda.

Estudo da técnica de enchimento de chanfro do aço naval pelo processo GMAW-CW

Nesse trabalho estudou-se a viabilidade operacional e as características econômicas e geométrica da técnica do processo de soldagem GMAW-CW (alimentação adicional de um arame frio) em comparação Gas Metal Arc Welding (GMAW). O sistema de alimentação de arame frio foi projetado e adaptado a pistola de soldagem MIG/MAG. Utilizou-se uma fonte eletrônica de múltiplos processos ajustada em tensão constante e CC+, a proteção gasosa foi uma mistura 75%Ar+25%CO² e CO² comercialmente puro. O arame utilizado foi o da classe ER70S-6 com diametro de 1,2 mm para o arame eletrodo e 1,0 mm para o arame frio, os dois arames foram alimentados em cabeçotes independentes. As variáveis operacionais de entrada foram: a velocidade de alimentação de arame energizado, em três níveis, 4, 6 e 8 m/min e a velocidade de alimentação do arame frio em 50%, 60% e 70% da velocidade de alimentação do arame energizado. As soldagens foram automatizadas em simples deposição no sentido empurrando e o posicionamento do arame frio, em um único nível, Tandem em chanfro em “U” de chapas de aço ASTM 1020. As variáveis de resposta utilizadas foram: inspeção superficial dos cordões; análise da geometria (largura, penetração, reforço e diluição) da solda e econômicas (taxa de fusão, taxa de deposição, rendimento e custo operacional). Os resultados indicaram que para a análise superficial, com o uso do gás Ar25%CO² a superfície dos cordões mostraram-se mais homogêneas em relação ao CO² e com menor índice de salpicagem, para a análise das características econômicas, o processo GMAW-CW sempre foi superior ao processo convencional, quanto aos custos operacionais o processo convencional mostrou-se menor, porém não houve o preenchimento do chanfro, o que ocorreu com a utilização do processo GMAW-CW.

Avaliação dos níveis de umidificação e aquecimento durante ventilação artificial com a estação de trabalho de anestesia Primus da Dräger com baixo fluxo de gases frescos e permutador de calor e umidade

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Avaliação da influência dos parâmetros de processo de soldagem MIG no surgimento de poros em tubos de alumínio

The process of electric arc welding with shielding gas (GMAW) is being increasingly used in various industrial applications. This process occurs by which an electric arc is established between the work piece and a consumable in the form of wire, the arc melts the wire continuously as it is fed to the weld pool. The weld metal is protected from the atmosphere by flowing a gas (or gas mixture) inert or active. This paper presents a study of the welding process GMAW - MIG on aluminum tubes, alloy 6101 - T6, used in the manufacture of armored busbar, intended for driving electric power plants. 5(five) were welded specimens, changing certain welding parameters at each time was monitored welding joint as well as the interpass temperature. Tests were performed bending, tensile and macrographical analysis of body-of-evidence and through its results was possible to reach a better welding condition, which minimizes the appearance of pores, since the porosity has great influence on the mechanical strength and electrical conductivity of welded pipes

Reciclagem de cavacos para a formação de carbonetos de titânio no metal de solda produzido por soldagem GTAW em aço-carbono

Pós-graduação em Engenharia Mecânica - FEIS

Analysis of oxy-fuel combustion as an alternative to combustion with air in metal reheating furnaces

Using oxygen instead of air in a burning process is at present being widely discussed as an option to reduce CO2 emissions. One of the possibilities is to maintain the combustion reaction at the same energy release level as burning with air, which reduces fuel consumption and the emission rates of CO2. A thermal simulation was made for metal reheating furnaces, which operate at a temperature in the range of 1150-1250 degrees C, using natural gas with a 5% excess of oxygen, maintaining fixed values for pressure and combustion temperature. The theoretical results show that it is possible to reduce the consumption of fuel, and this reduction depends on the amount of heat that can be recovered during the air pre-heating process. The analysis was further conducted by considering the 2012 costs of natural gas and oxygen in Brazil. The use of oxygen showed to be economically viable for large furnaces that operate with conventional heat recovering systems (those that provide pre-heated air at temperatures near 400 degrees C). (C) 2014 Elsevier Ltd. All rights reserved.

Nanopartículas de Pd suportadas em compósitos óxido-carbono: influência das interações metal-suporte na oxidação de etanol em meio básico

Fuel cells powered directly with ethanol (Direct Ethanol Fuel Cell-DEFC) are very attractive for the possibility of using a renewable fuel in the generation of clean energy. However, it is still necessary to deepen the understanding of catalytic processes and their dependence on the catalytic properties. This work proposes to study the catalytic activity of ethanol oxidation in an alkaline medium of Pd nanoparticles supported in carbon oxide hybrids using various transition metal oxides (MoO3, TiO2, WO3 and ZrO2). The materials prepared were characterized by techniques such as X-ray diffraction, transmission electron microscopy (TEM) and X-ray dispersive spectroscopy (EDX) to verify the structure, the distribution of particles in the supports and the presence of Pd on particles oxide. Experiments of X-rays absorption spectroscopy were carried out using soft X-rays (SXS) to evaluate the changes in the electronic properties of the Pd particles caused by interactions with different oxides. Measurements of cyclic voltammetry and potential sweeps of adsorbed CO oxidation allowed evaluating general aspects of the catalysts' electrochemical behavior and determining the electrochemically active area thereof. The catalytic performances of ethanol oxidation in alkaline medium were evaluated by electrochemical techniques (potential scan and chronoamperometry), and showed an improvement in activity with the addition of oxides in material containing only carbon, which was most pronounced for the catalyst containing TiO2. This improvement was predominantly associated with the electronic effects caused by the interaction of Pd on the support, causing a vacancy in the 4d band of Pd which, in turn, produces variations in adsorption energies of the species...

Nanopartículas de Pd suportadas em compósitos óxido-carbono: influência das interações metal-suporte na oxidação de etanol em meio básico

Fuel cells powered directly with ethanol (Direct Ethanol Fuel Cell-DEFC) are very attractive for the possibility of using a renewable fuel in the generation of clean energy. However, it is still necessary to deepen the understanding of catalytic processes and their dependence on the catalytic properties. This work proposes to study the catalytic activity of ethanol oxidation in an alkaline medium of Pd nanoparticles supported in carbon oxide hybrids using various transition metal oxides (MoO3, TiO2, WO3 and ZrO2). The materials prepared were characterized by techniques such as X-ray diffraction, transmission electron microscopy (TEM) and X-ray dispersive spectroscopy (EDX) to verify the structure, the distribution of particles in the supports and the presence of Pd on particles oxide. Experiments of X-rays absorption spectroscopy were carried out using soft X-rays (SXS) to evaluate the changes in the electronic properties of the Pd particles caused by interactions with different oxides. Measurements of cyclic voltammetry and potential sweeps of adsorbed CO oxidation allowed evaluating general aspects of the catalysts' electrochemical behavior and determining the electrochemically active area thereof. The catalytic performances of ethanol oxidation in alkaline medium were evaluated by electrochemical techniques (potential scan and chronoamperometry), and showed an improvement in activity with the addition of oxides in material containing only carbon, which was most pronounced for the catalyst containing TiO2. This improvement was predominantly associated with the electronic effects caused by the interaction of Pd on the support, causing a vacancy in the 4d band of Pd which, in turn, produces variations in adsorption energies of the species...

Spectroscopic and Catalytic Characterization of a Functional (FeFeII)-Fe-III Biomimetic for the Active Site of Uteroferrin and Protein Cleavage

A mixed-valence complex, [Fe(III)Fe(II)L1(mu-OAc)(2)]BF4 center dot H2O, where the ligand H(2)L1 = 2-{[[3-[((bis-(pyridin-2-ylmethyl)amino)methyl)-2-hydroxy-5-methylbenzyl](pyridin-2-ylmethyl)amino]methyl]phenol}, has been studied with a range of techniques, and, where possible, its properties have been compared to those of the corresponding enzyme system purple acid phosphatase. The (FeFeII)-Fe-III and Fe-2(III) oxidized species were studied spectroelectrochemically. The temperature-dependent population of the S = 3/2 spin states of the heterovalent system, observed using magnetic circular dichroism, confirmed that the dinuclear center is weakly antiferromagnetically coupled (H = -2JS(1).S-2, where J = -5.6 cm(-1)) in a frozen solution. The ligand-to-metal charge-transfer transitions are correlated with density functional theory calculations. The (FeFeII)-Fe-III complex is electron paramagnetic resonance (EPR)-silent, except at very low temperatures (<2 K), because of the broadening caused by the exchange coupling and zero-field-splitting parameters being of comparable magnitude and rapid spin-lattice relaxation. However, a phosphate-bound Fe-2(III) complex showed an EPR spectrum due to population of the S-tot = 3 state (J= -3.5 cm(-1)). The phosphatase activity of the (FeFeII)-Fe-III complex in hydrolysis of bis(2,4-dinitrophenyl)phosphate (k(cat.) = 1.88 x 10(-3) s(-1); K-m = 4.63 x 10(-3) mol L-1) is similar to that of other bimetallic heterovalent complexes with the same ligand. Analysis of the kinetic data supports a mechanism where the initiating nucleophile in the phosphatase reaction is a hydroxide, terminally bound to Fe-III. It is interesting to note that aqueous solutions of [Fe(III)Fe(II)L1(mu-OAc)(2)](+) are also capable of protein cleavage, at mild temperature and pH conditions, thus further expanding the scope of this complex's catalytic promiscuity.

CuO-CeO2 catalysts synthesized in one-step: Characterization and PROX performance

PEM fuel cells seem to be the most affordable and commercially viable hydrogen-based cells, the biggest challenge being to obtain CO-free H-2 (<100 ppm) as the fuel. In this study, the use of CuO-CeO2 catalysts in preferential oxidation of CO to obtain CO-free H-2 (PROX reaction) was investigated. Ce1-xCuxO2 catalysts, with x (mol%) = 0, 0.01, 0.03, 0.05 and 0.10, were synthesized in one-step by the polymeric precursor method, to obtain a very fine dispersion and strong metal-support interaction, to favor active copper species and a preference for the PROX reaction. The results obtained from catalyzed reactions and characterization of the catalysts by XRD, Rietveld refinement, BET surface area, UV-Vis and TPR, suggest that this one-step synthesis method gives rise to catalysts with copper species selective for the PROX reaction, which reaches a maximum rate on Ce0.97Cu0.03O2 catalyst. Copyright (C) 2012, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.

Catalyst Recovery and Recycling Facilitated by Magnetic Separation: Iridium and Other Metal Nanoparticles

The immobilization of metal nanoparticles in magnetic responsive solids allows the easy, fast, and clean separation of catalysts; however, the efficiency of this separation process depends on a strong metalsupport interaction. This interaction can be enhanced by functionalizing the support surface with amino groups. Our catalyst support contains an inner core of magnetite that enables the magnetic separation from liquid systems and an external surface of silica suitable for further modification with organosilanes. We report herein that a magnetically recoverable amino-functionalized support captured iridium species from liquid solutions and produced a highly active hydrogenation catalyst with negligible metal leaching. An analogous Ir0 catalyst prepared with use of a nonfunctionalized support shows a higher degree of metal leaching into the liquid products. The catalytic performance in the hydrogenation of alkenes is compared with that of Rh and Pt catalysts.

Optical chemical sensors using polythiophene derivatives as active layer for detection of volatile organic compounds

Several studies on polythiophene gas sensors, based mainly on electrochemical and gravimetric principles can be found in the literature. However, other principles of gas detection, such as optical and thermal, are still little studied. Optical sensing is suitable for remote detection and offers great versatility at low cost. Here,we report on the use of thin films of seven polythiophene derivatives as active layer in optical sensors for the detection of six volatile organic compounds (n-hexane, toluene, tetrahydrofuran, chloroform, dichloromethane and methanol) and water vapor, in concentration range of 500-30,000 ppm. The results showed that it is possible to use different polythiophene derivatives to differentiate VOCs by optical sensing. Differentiation can be performed based on the presence or not of response to an analyte and the sensitivity value of the sensors for the analytes. Another important feature is the lack of the effect of humidity on the response of most films, which could be a major drawback in the application of these sensors. (C) 2011 Elsevier B.V. All rights reserved.

FINDING FOSSIL GROUPS: OPTICAL IDENTIFICATION AND X-RAY CONFIRMATION

We report the discovery of 12 new fossil groups (FGs) of galaxies, systems dominated by a single giant elliptical galaxy and cluster-scale gravitational potential, but lacking the population of bright galaxies typically seen in galaxy clusters. These FGs, selected from the maxBCG optical cluster catalog, were detected in snapshot observations with the Chandra X-ray Observatory. We detail the highly successful selection method, with an 80% success rate in identifying 12 FGs from our target sample of 15 candidates. For 11 of the systems, we determine the X-ray luminosity, temperature, and hydrostatic mass, which do not deviate significantly from expectations for normal systems, spanning a range typical of rich groups and poor clusters of galaxies. A small number of detected FGs are morphologically irregular, possibly due to past mergers, interaction of the intra-group medium with a central active galactic nucleus (AGN), or superposition of multiple massive halos. Two-thirds of the X-ray-detected FGs exhibit X-ray emission associated with the central brightest cluster galaxy (BCG), although we are unable to distinguish between AGN and extended thermal galaxy emission using the current data. This sample representing a large increase in the number of known FGs, will be invaluable for future planned observations to determine FG temperature, gas density, metal abundance, and mass distributions, and to compare to normal (non-fossil) systems. Finally, the presence of a population of galaxy-poor systems may bias mass function determinations that measure richness from galaxy counts. When used to constrain power spectrum normalization and Omega(m), these biased mass functions may in turn bias these results.