Evolution of hot working stress and microstructure of Mg-3Al-1Zn

The deformation behaviour of magnesium alloy AZ31 was examined. The work found that dynamic recrystallisation operates during hot deformation. The influence that different process variables have on this mechanism were quantified. The optimisation of dynamic recrystallisation allows magnesium alloys to be formed into products more easily whilst developing enhanced final properties.

Deformation mechanisms in an ultra-fine grained Al alloy

This work focuses on the deformation behavior of an ultra-fine grained Al-Mg-Si alloy processed by equal channel angular pressing over a wide range of temperatures and strain rates. The effect of temperature and strain rate on the homogeneity of plastic deformation, the evolution of microstructure, the strain rate sensitivity and the underlying deformation mechanisms are investigated. It is demonstrated that the localization of plastic deformation at the micro scale is triggered by grain boundary sliding due to grain boundary sliding due to grain boundary diffusion. The contributions of different deformation mechanisms during the plastic deformation of the material are discussed.

Deformation mechanisms in mg alloys and the challenge of extending room-temperature Plasticity

Magnesium alloys show promise for application in formed components where weight saving is an advantage. In most instances forming is carried out at elevated temperatures. However, there are considerable gains to be had if forming can be carried out under ambient conditions. The present article outlines some of the difficulties that lie in the way of achieving this objective. The underlying metallurgical characteristics of the issues are considered and means for overcoming them are discussed. It is concluded that a combination of microstructure and texture control remains a promising strategy.

Deformation behaviour of ultrafine grained steel produced by cold rolling of martensite

An ultrafine grained Nb microalloyed steel was produced by cold rolling of martensite followed by annealing heat treatments at different times to study its effect on the microstructure and mechanical behaviour of the ultrafine grained steel. High strength was achieved by this thermomechanical processing due to the formation of cell and subgrain dislocation substructure; however annealing reduced both strength and elongation.

Microscale modelling of AISI 304 behaviour during hot deformation

This project aimed to model the microstructure evolution during and following hot deformation using a cellular automaton approach. The flow curves, softening kinetics and final microstructures were used as the input data for the post-deformation simulation to elucidate the effect of dynamic recrystallization on the post-deformation softening.

The use of Fe-30% Ni and Fe-30% Ni-Nb alloys as model systems for studying the microstructural evolution during the hot deformation of austenite

The development of physically-based models of microstructural evolution during thermomechanical processing of metallic materials requires knowledge of the internal state variable data, such as microstructure, texture, and dislocation substructure characteristics, over a range of processing conditions. This is a particular problem for steels, where transformation of the austenite to a variety of transformation products eradicates the hot deformed microstructure. This article reports on a model Fe-30wt% Ni-based alloy, which retains a stable austenitic structure at room temperature, and has, therefore, been used to model the development of austenite microstructure during hot deformation of conventional low carbon-manganese steels. It also provides an excellent model alloy system for microalloy additions. Evolution of the microstructure and crystallographic texture was characterized in detail using optical microscopy, X-ray diffraction (XRD), SEM, EBSD, and TEM. The dislocation substructure has been quantified as a function of crystallographic texture component for a variety of deformation conditions for the Fe-30% Ni-based alloy. An extension to this study, as the use of a microalloyed Fe-30% Ni-Nb alloy in which the strain induced precipitation mechanism was studied directly. The work has shown that precipitation can occur at a much finer scale and higher number density than hitherto considered, but that pipe diffusion leads to rapid coarsening. The implications of this for model development are discussed.

Deformation induced phase transformation during machining of Ti-5553

Ti-5553 is a relatively new titanium alloy with applications particularly in the aerospace industry for such key structural components as landing gear. However, during machining of Ti-5553, the elevated temperature and high strain at tool-workpiece interface may alter workpiece microstructure and result in ß to a phase transformation. During phase transformation, some intermediated phase such as w phase may form which is brittle and hard to machine, and it could reduce the fatigue life of machined components. The aim of this research work is to optimize the machining condition for Ti-5553, in which its hot deformation behavior in terms of ß to a phase transformation could be fully understood. Analysis of variables such as micrographs of phase components and cutting zone temperature demonstrates that the cutting temperature governs the formation of final phase components and to some extent this variation has been quantified to allow for further and more detailed investigation.

Microstructure evolution and softening processes occurring during annealing of hot deformed Ni-30Fe austenite

The current work investigates the microstructure evolution and softening processes that take place during annealing of an austenitic Ni-30Fe model alloy subjected to hot deformation in the dynamic recrystallization (DRX) regime. The substructure of the deformed matrix grains largely comprised organized microband arrays, though that of the DRX grains consisted of more random, complex subgrain/cell arrangements. This substructure disparity was also reflected by the distinct difference in the mechanism of post-deformation softening taking place during annealing of the deformed matrix and DRX grains. In the former, the recrystallization process took place through nucleation and growth of new grains fully replacing the deformed structure, as expected for the classical static recrystallization (SRX). The corresponding texture was essentially random, in contrast to that of the DRX grains dominated by low Taylor factor components. The microbands originally present within the deformed matrix grains displayed some tendency to disintegrate during annealing, nonetheless, they remained largely preserved even at prolonged holding times. During annealing of the fully DRX microstructure, a novel softening mechanism was revealed. The initial post-dynamic softening stage involved rapid growth of the dynamically formed nuclei and migration of the mobile boundaries in correspondence with the well-established metadynamic recrystallization (MDRX) mechanism. However, in contrast to the deformed matrix, SRX was not observed and the sub-boundaries within DRX grains rapidly disintegrated through dislocation climb and dislocation annihilation, which led to the formation of dislocation-free grains already at short holding times. Consequently, the DRX texture initially became slightly weakened and then remained largely preserved throughout the annealing process.

Role of microstructure in the low cycle fatigue of multi-phase steels

The low cycle fatigue (LCF) behaviour of several commercially-produced multiphase steels was studied; including dual-phase (DP) and transformation induced plasticity (TRIP). In addition, a novel TRIP980 hybrid microstructure was examined that consisted of coarse ferrite grains along with low temperature bainite regions interspersed with retained austenite. Fully reversed strain controlled fatigue tests were conducted on the different steels to determine the cyclic stress response and strain to failure. The effects of the cyclic deformation on the microstructures were analysed using electron backscattered diffraction (EBSD) and X-ray diffraction (XRD). Results showed that the initial cyclic hardening behaviour and low cyclic softening ratio observed in the TRIP steels was not necessarily due to austenite to martensite transformation. Differences between the austenite transformation behaviour of the conventional and novel hybrid TRIP microstructures was related to the different surrounding phases and the size of the retained austenite.

Texture evolution and softening processes in an austenitic Ni-30Fe alloy subjected to hot deformation and subsequent annealing

The current work has investigated the texture development in an austenitic Ni-30Fe model alloy during deformation within the dynamic recrystallization (DRX) regime and after post-deformation annealing. Both the deformed matrix and DRX texture displayed the expected FCC shear components, the latter being dominated by the low Taylor factor grains, which was presumably caused by their lower consumption rate during DRX. The deformed matrix grains were largely characterized by organized, microband structures, while the DRX grains showed more random, complex subgrains/cell arrangements. The latter substructure type proved to be significantly less stable during post-deformation annealing. The recrystallization of the deformed matrix occurred through nucleation and growth of new grains fully replacing the deformed structure, as expected for the classical static recrystallization (SRX). Unlike the DRX grains, the SRX texture was essentially random. By contrast, a novel softening mechanism was revealed during annealing of the fully DRX microstructure. The initial post-dynamic softening stage involved rapid growth of the dynamically formed nuclei and migration of the mobile boundaries in line with the well-established metadynamic recrystallization (MDRX) mechanism, which weakened the starting DRX texture. However, in parallel, the sub-boundaries within the deformed DRX grains progressively disintegrated through dislocation climb and dislocation annihilation, which ultimately led to the formation of dislocation-free grains. Consequently, the weakened DRX texture largely remained preserved throughout the annealing process.

Multimodal nanostructured titanium using severe plastic deformation

In the present study, multimodal nanostructured titanium was engineered using severe plastic deformation. The multimodal structured titanium exhibits an ultrahigh strength of over 940 MPa and a large failure elongation of 24%. The ultrahigh strength is mainly derived from the nanostructured structures; whilst the exceptional ductility originates from the large fraction of high angle grain boundaries, micro-scale structures, and the non-equilibrium grain boundary configuration. It is worth noting that apart from dislocation slip processes, the formation of deformation twins reduced the effective slip distance and increased the strain hardening capacity via the Hall-Petch mechanism, leading to high ductility of the multimodal structured titanium.

Effect of grain size on deformation twinning in a magnesium alloy and commercial purity titanium

This data collection contains several optical microstructure images, EBSD maps and stress-strain curves. The research involves collecting data from samples with different grain sizes at several values of plastic strains to measure some important twinning parameters such as twin volume fraction and number of twins per grain. The aim of this study is to investigate the effect of grain size on deformation twinning behaviour in two hcp metals i.e. commercial purity titanium and AZ31 magnesium alloy.

Fabrication, microstructure and mechanical properties of high performance ferrite-bainite steels

Low cost ferrite and bainite(FB) steels offer the prospect of high ultimate tensile strength combined with high hole expansion ratio. The enhanced strain hardening and formabilityof FB steels were primarily associated with the fine ferrite matrix, the low residual stresses and dislocation densityand compatible deformation between both phases.This overview describes the various techniques to produce FB steels, and comparestheresulting microstructure, tensile propertiesand tretchflangeabilitywith conventional HSLA and DP steels.A new generation of ultrafine ferrite and nano-scalebainiteautomotive steelsisunder development forthe futuredemands of extremely high strength and ductilitythroughthe fabricationtechnologiesinvolvingphase transformationsandplastic deformation.

Asymmetric rolling of interstitial-free steel using differential roll diameters. Part I : mechanical properties and deformation textures

IF steel sheets were processed by conventional symmetric and asymmetric rolling (ASR) at ambient temperature. The asymmetry was introduced in a geometric way using differential roll diameters with a number of different ratios. The material strength was measured by tensile testing and the microstructure was analyzed by optical and transmission electron microscopy as well as electron backscatter diffraction (EBSD) analysis. Texture was also successfully measured by EBSD using large surface areas. Finite element (FE) simulations were carried out for multiple passes to obtain the strain distribution after rolling. From the FE results, the velocity gradient along selected flow lines was extracted and the evolution of the texture was simulated using polycrystal plasticity modeling. The best mechanical properties were obtained after ASR using a roll diameter ratio of 2. The textures appeared to be tilted up to 12 deg around the transverse direction, which were simulated with the FE-combined polycrystal plasticity modeling in good agreement with measurements. The simulation work revealed that the shear component introduced by ASR was about the same magnitude as the normal component of the rolling strain tensor.