Mix Design Development for Pervious Concrete in Cold Weather Climates

Portland cement pervious concrete (PCPC) is being used more frequently due to its benefits in reducing the quantity of runoff water,improving water quality, enhancing pavement skid resistance during storm events by rapid drainage of water, and reducing pavement noise. In the United States, PCPC typically has high porosity and low strength, which has resulted in the limited use of pervious concrete, especially in hard wet freeze environments (e.g., the Midwestern and Northeastern United States and other parts of the world).Improving the strength and freeze-thaw durability of pervious concrete will allow an increase in its use in these regions. The objective of this research is to develop a PCPC mix that not only has sufficient porosity for stormwater infiltration, but also desirable strength and freeze-thaw durability. In this research, concrete mixes were designed with various sizes and types of aggregates, binder contents, and admixture amounts. The engineering properties of the aggregates were evaluated. Additionally, the porosity, permeability, strength, and freeze-thaw durability of each of these mixes was measured. Results indicate that PCPC made with single-sized aggregate has high permeability but not adequate strength. Adding a small percent of sand to the mix improves its strength and freeze-thaw resistance, but lowers its permeability. Although adding sand and latex improved the strength of the mix when compared with single-sized mixes, the strength of mixes where only sand was added were higher. The freeze-thaw resistance of PCPC mixes with a small percentage of sand also showed 2% mass loss after 300 cycles of freeze-thaw. The preliminary results of the effects of compaction energy on PCPC properties show that compaction energy significantly affects the freeze-thaw durability of PCPC and, to a lesser extent, reduces compressive strength and split strength and increases permeability.

Methods to Increase Durability of Reactive ("D" Cracking) Coarse Aggregate in Portland Cement Concrete, MLR-73-01, 1973

The coarse aggregates used for Portland Cement concrete in southwest Iowa have exhibited a poor serviceability. This early failure is attributed to a characteristic commonly referred as "D" cracking. "D" line cracking is a discolored area of concrete caused by many fine, parallel hairline cracks. "D" line cracking is primarily caused by the movement of water in and through coarse aggregate with a unique pore structure. The presence of the water in the aggregates at the time of freezing causes the "D" cracking to occur and early failure. By making the pore structure less permeable to moisture, it is thought the durability factor of the concrete should increase. By drying the aggregate before mixing and then mixing with the cement, the particles of cement should enter the outer pore structure, and upon hydration make the pore structure less permeable to moisture.

Etelä- ja Länsi-Suomen jätesuunnittelun toteutumisen 1. väliarvio

Jätehuollon tavoitetilana Etelä- ja Länsi-Suomessa vuonna 2020 on, että jätemäärä on vähentynyt, hyödyntäminen lisääntynyt ja jätehuolto muuttunut suunnitelmalliseksi. Jätehuoltoa kehitetään yhteistyössä sidosryhmien kanssa. Tässä ensimmäisessä väliarviossa tarkastellaan Etelä- ja Länsi-Suomen jätesuunnitelman sekä Keski-Suomen jätesuunnitelman toteutumista ja vaikuttavuutta. Väliarvio sisältää seurantatiedot jätemääristä ja tietoa toimenpiteistä jätehuollon kehittämiseksi. Tarkastelu kattaa Etelä-Pohjanmaan, Hämeen, Kaakkois-Suomen, Keski-Suomen, Pirkanmaan, Uudenmaan ja Varsinais-Suomen ELY-keskusten toiminta-alueet. Jätesuunnitelmissa vuonna 2009 asetetut tavoitteet ovat edenneet osittain. Painopisteet biohajoavat jätteet sekä yhdyskunta- ja haja-asutuslietteet ovat lähteneet edistymään parhaiten. Haastavimmat teemat, jotka eivät ole edenneet odotetusti, ovat pilaantuneita maita sekä jätehuoltoa poikkeuksellisissa tilanteissa koskevat painopisteet. Lähiaikoina kehittämistä vaativat teemat ovat painopisteet rakentamisen ateriaalitehokkuus sekä tuhkat ja kuonat. Näissä teemoissa on konkreettisia toteutumismahdollisuuksia ja useita kiinnostuneita toimijoita. Uusiomateriaalien kuten tuhkien ja kuonien, teollisuuden sivutuotteiden ja jätemateriaalien käyttöä on mahdollisuus lisätä luonnon kiviainesten sijaan. Rakentamisen materiaalitehokkuutta voidaan ennakoida suunnitelmallisuudella, resurssitehokkuudella ja säästävällä purkamisella. Väliarviossa on esitetty jatkotoimenpiteitä, jotka mahdollistavat jätesuunnitelmien toteutumisen. Asetetuista keskeisistä painopisteistä rakentamisen materiaalitehokkuus sekä tuhkat ja kuonat edellyttävät eniten jatkotoimenpiteitä. Lisäksi yhdyskuntajätteiden kierrätystä tulisi lisätä.

Analysis of experimental interlocking blocks of concrete with addition of residues of process the tires retreading production

Analysis of experimental interlocking blocks of concrete with addition of residues of process the tires retreading production. With the population growth in recent years, industry in general has adjusted itself to resulting demand. the industry of tire retreading generates residues that have been discarded without any control. this adds to environmental pollution and promotes the proliferation of vectors harmful to health, aiming to find an application for this type of residues, this study presents experimental results to interlocking concrete block pavements, with addition of residues tires, interlocking blocks were built up and we determined, through laboratory tests, the need to set the mark that provide greater return regarding analyzed characteristics, there are four types of dosage of concrete with residues tires. We accomplished tests of compression strength, water absorption and resistance to impact. Through the preliminary results, we verified that are satisfactory, confirming the possibility of applying this type of interlocking block in environments with low demand, which would bring the economy of natural sources of aggregates, beyond ecological benefits through the reuse of residues from retreading of tires.

Structural analyzes of the use of residues of tires in reinforced concrete

The search for an adequate destination to the tires without use is a problem for many countries. The use of tire rubber in concrete through the partial substitution of the small aggregate has for objective the withdrawal of this material of the environment besides serving as alternative material in places that present sand scarcity. However, to use this type of concrete in civil construction it's necessary to verify its structural behavior. The behavior of the adherence enters the bar of armor and the concrete surrounding it has decisive importance with relation to the load capacity of the structures of reinforced concrete. In this context, this work presents, argues and evaluates the results of the experimental studies for determination of the adherence tension according to pulling up assays pull-out normalized for CEB RC6 and also related in the ASTM C-234 in concrete with and without rubber residues. Armors of nominal diameter of 10,0; 12,5 and 16 mm had been used and concrete contend 10% of rubber fibres in substitution to the sand in volume.

Aproveitamento de resíduos de concreto na confecção de peças para pavimento intertravado de concreto

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Utilização de resíduos de concreto em concreto auto-adensável

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Avaliação da durabilidade de concretos produzidos com agregados graúdos reciclados provenientes de cerâmicas vermelhas com diferentes taxas de pré-saturação

A quantidade de resíduos gerados pelo setor da Construção Civil ultimamente vem chamando atenção devido à dimensão com a qual atua como impacto ambiental utilizando materiais de fontes naturais não renováveis e aumentando as quantidades de lixos produzidos pelo meio urbano. No Brasil, esta estimativa gira em torno de 90.000 toneladas geradas por dia. A proposta de utilizar o agregado proveniente de RCC (resíduo de construção civil) como parte integrante de concretos estruturais torna-se ainda mais interessante a partir do momento em que se busca uma diminuição nos custos para a produção do concreto, carregando consigo a mentalidade ambientalista quando poupa a utilização de recursos naturais os quais alguns já começam a se esgotar. Bancos de areia e fontes de seixo começam a se extinguir devido à larga utilização desses agregados nos concretos produzidos em Belém e cidades interiores do estado do Pará. Assim a necessidade de novas fontes de agregados nos faz buscar nos resíduos da construção civil prováveis fontes de agregados que respondam de forma similar aos naturais. Levando em consideração esta proposta, esta dissertação avaliou a durabilidade de concretos produzidos com o agregado de RCC cerâmico, através de ensaios de absorção de água por capilaridade, carbonatação, penetração de íons cloretos e resistividade elétrica. Para tanto, foi substituído o agregado graúdo natural pelo agregado graúdo cerâmico em 50%, onde esta porcentagem de agregado reciclado foi submetida às taxas de pré-saturação de 60%, 80% e 100%. Nos resultados obtidos pode-se observar que a presença do AGRC (agregado graúdo reciclado cerâmico), independentemente do grau de pré-saturação foi significativa em todos os resultados obtidos, fato que embora deixe os concretos mais suscetíveis à perda de durabilidade, apresentou uma mesma tendência de comportamento em relação às misturas referência. Os resultados mais próximos das misturas convencionais foram alcançados pelos concretos que continham agregados cerâmicos pré-saturados com água à uma taxa de 80%.

Concretes with red mud coarse aggregates

Red mud (RM) is a mineral waste, residue of the Bayer process used to obtain alumina from bauxite. While the exploration of rolled pebble damages the environment and is much more controlled by the government, the huge RM disposal areas do not stop increasing and polluting soil, rivers and groundwater sources in Amazon. In this work, the material mixtures used to produce coarse aggregates presented up to 80% of RM, 30% of metakaolin and 30% of active silica as recycled waste. Several tests were carried out to determine the aggregates physical properties and to evaluate the mechanical performance of the concretes with the new aggregates, including hydraulic abrasion strength, and the results were compared to the reference ones, i.e. rolled pebble concretes. Additionally, the sintering process neutralizes any toxic substance as occur in some RM products like tiles and bricks, and these results have encouraged an industrial or semi-industrial production of RM aggregates for concretes.

Potencial de aproveitamento de agregados reciclados de resíduos da construção e demolição

CONAMA Resolution 307 / 02, in Article 4, states that the primary goal of those involved in the reuse process of construction and demolition waste is not the generation of such wastes, secondarily is the reduce, reuse, recycling and proper disposal of such material. The disposal problem of large volumes of waste generated coupled with the scarcity of natural resources and environmental degradation involved in the extraction process of such materials resulted in several studies, that after many analyzes proposed various forms of reuse and recycling . The NBR 15.116/04 provides requirements for the use of recycled aggregates in paving and concrete without structural function. This work aims to show the usage potential of recycled aggregates from waste generated in construction and demolition sampled Group AB Areias, Pindamonhangaba (SP) in order to meet the standards in Brazil, as well as the environmental contribution by reducing the use of raw materials extracted from nature. After stabilization and particle size analysis of the California Bearing Ratio and Proctor, obtained mixtures of recycled aggregates showed higher values submitted by the minimum standards related, with excellent potential for use in paving

Estudo sobre o uso de agregados reciclados na composição de concretos e argamassas

Two of the major problems caused by construction activity are the production of construction and demolition waste (CDW) and the exploitation of mineral resources, causing big impacts on the environment. Therefore, the recycling has been shown as an alternative to mitigate the harmful effects of waste on the urban environment and prevent the exploitation of new raw materials. This course work aims to study the behavior of recycled aggregates from Vale do Paraíba in concrete and mortar. Initially, it presents the definitions of recycled aggregates according to CONAMA Resolution No. 307/2002, the aggregate settings for concrete and mortar (such as the grain size, its origin and density, and the characterization parameters according to ABNT), and the definition of ACI method of concrete mix design. Afterwards, it presents the characterization of materials separated by assays. After that, it shows the theoretical concrete proportioning applying the ACI method and experimental concrete proportioning. Then, the analysis of results is performed to finally conclude that the materials provided can't be used to replace natural aggregates because they cannot have the same performance. With the studies, it could be observed that the recycled aggregate presents a great complexity and diversity in origin, therefore the form how the material should be handled requires great care

Estudo sobre o uso de agregados reciclados na composição de concretos e argamassas

Two of the major problems caused by construction activity are the production of construction and demolition waste (CDW) and the exploitation of mineral resources, causing big impacts on the environment. Therefore, the recycling has been shown as an alternative to mitigate the harmful effects of waste on the urban environment and prevent the exploitation of new raw materials. This course work aims to study the behavior of recycled aggregates from Vale do Paraíba in concrete and mortar. Initially, it presents the definitions of recycled aggregates according to CONAMA Resolution No. 307/2002, the aggregate settings for concrete and mortar (such as the grain size, its origin and density, and the characterization parameters according to ABNT), and the definition of ACI method of concrete mix design. Afterwards, it presents the characterization of materials separated by assays. After that, it shows the theoretical concrete proportioning applying the ACI method and experimental concrete proportioning. Then, the analysis of results is performed to finally conclude that the materials provided can't be used to replace natural aggregates because they cannot have the same performance. With the studies, it could be observed that the recycled aggregate presents a great complexity and diversity in origin, therefore the form how the material should be handled requires great care

Accounting for warping and differential drying shrinkage mechanisms in the design of jointed plain concrete payments

When a concrete slab experiences differential volume change due to temperature, moisture, and shrinkage gradients, it deforms. The stresses induced by these differential volume changes can reduce the pavement’s fatigue life. Differential volume change is quantified by the equivalent temperature difference required to deform a comparable flat slab to the same shape as the actual slab. This thesis presents models to predict the equivalent temperature difference due to moisture warping and differential drying shrinkage. Moisture warping occurs because a portion of drying shrinkage is reversible, while differential drying shrinkage is due to the irreversible portion of drying shrinkage. The amount of reversible shrinkage was investigated for concretes made with different types of aggregate, including lightweight and recycled. Another source of differential volume change is built-in curl, which is caused by temperature gradients at the time of paving. This thesis also presents a comparison of methods used to quantify built-in curl.

Mejoras tecnológicas en el reciclado de residuos de construcción y demolición (RCD)

La tesis doctoral “Mejoras Tecnológicas en el Reciclado de Residuos de Construcción y Demolición (RCD)” investiga la utilización de los separadores hidráulicos para mejorar la calidad de los áridos reciclados, y se demuestra que es un equipo más eficiente que las técnicas actuales basadas en la simple separación por densidad. En la tesisn se ha realizado inicialmente una revisión de la situación del sector, para a continuación centrarse en los sistemas de separación utilizados en las plantas de valorización españolas. Una vez analizados éstos y en particular los de tipo hidráulico, de los que se resume un estudio comparativo, se ha procedido a ensayar a escala de Laboratorio el comportamiento de un separador hidráulico de aceleración diferencial con diversos materiales procedentes de tres plantas de reciclaje. Adicionalmente fueron probadas otras técnicas, como es la separación magnética para mejorar la calidad de los productos reciclados. En vista de los buenos resultados de la investigación, se procede a escalar los ensayos con equipo piloto y distintas composiciones de naturaleza cerámica y hormigón. El equipo utilizado fue un jig de 3´x 1´ en el que se ensayaron las tres muestras con resultados diferentes. La limpieza de los materiales impropios y el yeso fue positiva en las tres muestras, y únicamente la separación entre sí de los componentes pétreos, resultó dependiente de su proporción en la mezcla, obteniéndose los mejores resultados en las muestras con menor cantidad de materiales cerámicos. Finalmente, se procede a analizar en un laboratorio reconocido las propiedades de los áridos reciclados obtenidos en la separación hidráulica por jig, y constatar las mejoras conseguidas para su utilización como materiales de construcción en usos ligados y no ligados. Todo lo anterior permite afirmar que los equipos de separación hidráulica con aceleración diferencial (jig) presentan una innovación tecnológica en el reciclado de los residuos de construcción y demolición (RCD). ABSTRACT The doctoral thesis “Technological Improvements in Recycling of Construction and Demolition Waste (C&DW)” researches the hydraulic separators utilization in order to improve the recycled aggregates quality, demonstrating that the equipment is more efficient than the current techniques based on the simple density separation. This doctoral thesis has been initially done reviewing the situation of the sector and focusing afterwards on the separation systems used at the Spanish recovery facilities. Once analyzed these and, particularly, the hydraulic type ones, from which a comparative study has been summarized, the behavior of a differential acceleration hydraulic separator with various materials coming from three recycling plants has been tested at laboratory scale. Additionally other techniques have been tested, such as the magnetic separation to improve the quality of recycled products. In view of the good investigation results, the testing process scaled up by using pilot equipment and different ceramics and concrete compositions. The equipment utilized was a jig 3” x 1”, in which the three samples were tested with different results. The unsuitable materials and gypsum cleanliness was positive on the three samples and only the separation among the stony components turned out to be dependent of its proportion in the mixing, obtaining the best results in the samples with less quantity of ceramic materials. Finally, the properties of the recycled aggregates obtained by jig hydraulic separation are analyzed at a recognized laboratory and the improvements gained for their utilization as construction materials, in bounded and unbounded uses, are stated. The facts cited are a basis for affirming that the hydraulic separator equipments with differential acceleration (jig) offer a technological innovation in the Recycling of Construction and Demolition Waste (C&DW).

Diseño, fabricación, caracterización y aplicaciones constructivas de hormigones de consistencia seca con adiciones de materiales de procedencia orgánica e inorgánica de neumáticos fuera de uso (NFUs)

La siguiente investigación está centrada en establecer las diferencias en la reutilización, en los hormigones de consistencia seca, de dos tipos de caucho obtenidos en el proceso del reciclado del neumático, caucho reciclado del neumático (CRN): los tamaños del granulado (4-8 mm) de caucho reciclado de alta calidad (CR: Caucho Limpio) y el desecho del proceso del reciclado: fibra textil y de acero con trazas de caucho (desecho del caucho reciclado, IR: Caucho de impurezas). Ambos tipos fueron clasificados y añadidos como árido en sustitución del árido grueso (grava) desde el 20 al 100% del volumen. El comportamiento físico y mecánico del IR en los hormigones fue comparado con el hormigón de referencia y las series con el CR para el futuro uso en piezas de hormigón prefabricado. En ambos casos se aprecia una reducción de las resistencias mecánicas en proporción con las cantidades de caucho de sustitución, pero menos en series con IR con una combinación satisfactoria de fibra textil y metálica. El IR muestra mayores pérdidas en propiedades tales como trabajabilidad y densidad, pero también con un incremento de la porosidad. Estos hechos facilitan nuevas opciones para los desechos procedentes del CRN en los hormigones y por lo tanto menores gastos de energía, logrando una tasa de éxito en el proceso de reciclado cercano al 100%. The following research is focused on establishing the differences in the re-use as aggregate in dry consistency concretes of two types of rubber obtained in the process of tyre recycling, recycled rubber from tyres (RRT): granulated sizes (4–8 mm) of high quality recycled rubber (CR: Clean Rubber) and the waste of the recycling process: steel and textile fibers with rubber tracks (waste from recycled rubber, WRR). Both types were classified and added as aggregate in substitution of coarse aggregates from 20 to 100 % by volume. The physical and mechanical behavior of IR in concretes was compared with reference concrete and series with CR for a future use in precast concrete pieces. In both samples a reduction of mechanical resistance occurs in proportion with the amounts of rubber of substitution, but less in serials with IR with a successful combination of steel and textile fiber. IR shows furthermore a reduction in properties such as workability and density, but also an increment in porosity. These facts facilitate new options for waste from CRN in concretes and therefore lower energy costs, achieving a success rate in the recycling process close to 100 %.