51 resultados para Galvanic Corrosion


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The Ti-6Al-4V alloy used as biomaterial has been used over the last years. The literature shows controversies concerning the kind and the chemical composition of the film naturally and elctrochemically formed on the surface of the titanium alloy. The presente work studies the film composition before and after the electrochemical polarization tests using the x Ray photoelectron spectroscopy (XPS) technique. The results showed that the film naturally formed on the metallic surface is constituted of a variety of oxides which do not cover the whole surface of the metallic alloy and therefore, metallic Ti, Al and V can be found on the uncovered areas. The tests of XPS made after the polarization up to 4V (SCE) showed that the electrochemically formed film is constituted only of TiO2 and that the peak current observed around 1,5 V (SCE) is due to the oxidation of any kind of titanium oxide or the growth of the film.

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Among the copper sulphides, chalcopyrite (CuFeS2), covellite (CuS) and chalcocite (Cu2S) are the most important source of minerals for copper mining industry. The acknowledge of behaviour of these sulphides related with bacterial leaching process are essential for optimization procedures. Despite of its importance, covellite has not deserved much interest of researchers regarding this matter. In this work it was studied the oxidation of covellite by the chemolithotrophic bacterium Thiobacillus ferrooxidans by using electrochemical techniques, such as open circuit potentials with the time and cyclic voltammetry. The experiments were carried out in acid medium (pH 1.8), containing or not Fe2+ as additional energy source, and in different periods of incubation; chemical controls were run in parallel. The results showed that a sulphur layer is formed spontaneously due the acid attack, covering the sulphide in the initial phase of incubation, blocking the sulphide oxidation. However, the bacterium was capable to oxidize this sulphur layer. In the presence of Fe2+ as supplemental energy source, the corrosion process was facilitated, because ocurred an indirect oxidation of covellite by Fe3+, which was produced by T. ferrooxidans oxidation of the Fe2+ added in the medium.

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A simple device for glass plate drilling, which is an important step in microfabrication procedures, is described. A reservoir of concentrated hydrofluoric acid with a hole in its bottom is affixed against the glass plate. Leakage is prevented by using a neoprene O-ring. A plastic pipet tip inserted in the reservoir, close to the corrosion region, provides forced convection by pressure variations inside it. A device to make 5 simultaneous holes in a plate is also presented. For a 140 µm thickness alkaline glass lamina and 1/8" O-ring, 5 holes are drilled in 20 min.

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Passive films formed in bicarbonate solutions on carbon steel, chromium steel and high speed steel have been characterized by XPS. The passive films formed on chromium and high speed steels showed superior protective properties than those formed on carbon steel. It was confirmed by XPS that the steel composition influences the passive film composition. Chromium oxide and hydroxide, as well as molybdenum and tungsten oxides and hydroxides are present in the passive film of chromium steel and high speed steel, respectively, besides iron oxide and hydroxide. The more complex composition of the oxide film on high speed steel explains its electrochemical behaviour and highest corrosion resistance.

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Very often hydrochloric acid is employed in acidification operations aiming to dissolve the mineral matrix in petroleum wheel operations, which always require intense use of corrosion inhibitors. This work presents an evaluation of common indicators, phenolfthaleine, fluorescein, methylene blue, alizarine S and methyl orange, as corrosion inhibitors for carbon steel in HCl 15% w/v at temperatures of 26, 40 and 60 ºC. Fluorescein and methyl orange show excelent corrosion inhibition efficiencies at 26 ºC; however at 60 ºC only fluorescein shows good corrosion inhibition when employed with alcohol and/or formaldehyde. For the fluorescein 1% w/v + formaldehyde 0.6% w/v mixture we present polarization and impedance curves and adsorption isotherms.

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A systematic electrochemical study of a novel cyanide free galvanic plating solution of alkaline zinc is presented. Cell Hull tests and potentiodynamic linear polarization measurements were carried out to evaluate the influence of operational parameters, such as concentration, current efficiency and degradation of additives. The stability of the bath was assessed by a long term test during 40 h at 200 A m-2. The morphology of the coatings was characterized by scanning electron microscopy. The results showed good performance of the plating solution. The cost is similar to that of the commercial cyanide bath and lower than that of the commercial cyanide free bath.

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Bioactive glasses undergo corrosion with leaching of alkaline ions when exposed to body fluids. This results in the spontaneous formation of a layer of hydroxyapatite (HA), the mineral component of natural bone, which in turn can induce bone growth in vivo. This paper describes the different types of bioactive glasses, the characterization methods currently used, and the main factors that influence their bioactivity. Nucleation and crystallization, the main mechanisms involved in the formation of hydroxyapatite, Ca10(PO4)6(OH)2, are discussed as a function of the chemical composition and the reactivity of the surface of the material. Finally, promising applications are considered.

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The influence of natural aging furthered by atmospheric corrosion of parts of electric transformers and materials, as well as of concrete poles and cross arms containing corrosion inhibitors was evaluated in Manaus. Results for painted materials, it could showed that loss of specular gloss was more intensive in aliphatic polyurethane points than in acrylic polyurethane ones. No corrosion was observed for metal and concrete samples until 400 days of natural aging. Corrosion in steel reinforcement was noticed in some poles, arising from manufacturing faults, such as low cement content, water/cement ratio, thin concrete cover thickness, etc. The performance of corrosion inhibitors was assessed by many techniques after natural and accelerated aging in a 3.5% saline aqueous solution. The results show the need for better chemical component selection and its concentration in the concrete mixture.

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A study on optimization of bath parameters for electrodeposition of Fe-W-B alloys from plating baths containing ammonia and citrate is reported. A 2³ full factorial design was successfully employed for experimental design analysis of the results. The corrosion resistance and amorphous character were evaluated. The bath conditions obtained for depositing the alloy with good corrosion resistance were: 0.01 M iron sulfate, 0.10 M sodium tungstate and 0.60 M ammonium citrate. The alloy was deposited at 12% current efficiency. The alloy obtained had Ecorr -0.841 V and Rp 1.463 x 10(4) Ohm cm². The deposit obtained under these conditions had an amorphous character and no microcracks were observed on its surface. Besides this, the bath conditions obtained for depositing the alloy with the highest deposition efficiency were: 0.09 M iron sulfate, 0.30 M sodium tungstate and 0.50 M ammonium citrate. The alloy was deposited at 50% current efficiency, with an average composition of 34 wt% W, 66 wt% Fe and traces of boron. The alloy obtained had Ecorr -0.800 V and Rp 1.895 x 10³ Ohm cm². Electrochemical corrosion tests verified that the Fe-W-B alloy deposited under both conditions had better corrosion resistance than Fe-Mo-B.

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Titanium is an attractive material for structural and biomedical applications because of its excellent corrosion resistance, biocompatibility and high strength-to-weight ratio. The high reactivity of titanium in the liquid phase makes it difficult to produce it by fusion. Powder metallurgy has been shown to be an adequate technique to obtain titanium samples at low temperatures and solid-phase consolidation. The production of compacts with different porosities obtained by uniaxial pressing and vacuum sintering is briefly reviewed. Powder particle size control has been shown to be very important for porosity control. Sample characterization was made using scanning electron microscopy (SEM) images.

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The effectiveness of microemulsions (ME) of saponified coconut oil (OCS-ME) and diphenylcarbazide (DC-ME) on a carbon steel corrosion inhibition process was evaluated using an electrochemical method of polarization resistance. The ME was prepared with OCS, butanol, kerosene and saline solutions. OCS-ME and DC-ME showed highest inhibitions effects (77% and 92%, respectively) at lower concentrations (0.5% and 0.48 - 0.50%, respectively). The surfactant OCS (in H2O) showed lower efficiency (63% at 0.20 - 0.25% concentration). The greatest inhibitory effect of DC-ME could be correlated with the chemical structure and the rich O/W ME system, which are very important for adsorption phenomena in interfacial ME systems.

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Underground storage tanks (UST) are widely used in the Porto Velho area. A large number of these USTs are in bad condition due to corrosion processes causing groundwater contamination. A large number of these leaking underground fuel tanks (LUFT) are in urban areas but due to the lack of water quality monitoring, they are only detected when there is a high contamination level. This study identified petroleum hydrocarbons, derived from a LUFT, by a silica gel/petroleum ether partitioning gravimetric method and by gas chromatographic analysis of samples collected in wells dug in a gas station and in houses in the aforementioned neighborhood.

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The plating process generates solid waste rich in heavy metals and aiming to reduce environmental impact of such waste, this work suggests a methodology for zinc reduction, through a 2(4) factorial planning, studying the influence of the following variables: acid concentration (15, 20 or 30% v/v), acid type (sulfuric or hydrochloric), acid volume (15, 20 or 25 mL) and extraction time (12, 24 or 36 h). Through this methodology it is possible to establish the optimal conditions (15 mL of a 30% hydrochloric acid concentration during 12 h) to get a 100% efficiency in zinc extraction.

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This work presents hydrometallurgical routes for recovering valuable elements from spent button cells, based on leaching of internal components with sulfuric acid (Li/MnO2 and Zn-air) or nitric acid (Ag-Zn), at 90 ºC for 2h. Slow evaporation of the leachate crystallized MnSO4.H2O, whereas lithium was partially recovered as LiF. Mercury present in Zn-air and Ag-Zn samples was precipitated as HgS. Silver was recovered as AgCl before mercury precipitation. Zinc and iron were precipitated as hydroxides. The amount of iron varied according to the intensity of the corrosion of the external cell case. Final wastes are neutral and colorless sodium sulfate/nitrate solutions.

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Hydrogen peroxide and chlorine are compared as possible disinfectants for water-cooling circuits. To this purpose, samples taken from the cooling system of a steel making plant were treated (at 25ºC and pH values of 5.5 and 8.5) with varying amounts of the two oxidizing agents (0.0 mg/L, 2.0 mg/L and 6.0 mg/L). The results were evaluated through bacterial counting and measurement of corrosion rates upon AISI1020 carbon steel coupons. Bacterial removal and corrosion effects proved to be similar and satisfactory for both reagents.