Numerical simulation of heat and mass transfer in fluidised bed heat treatment furnaces

In this paper, a novel combined theoretical and computational model is developed to simulate the heat and mass transfer between a fluidised bed and a workpiece surface, and within the workpiece by considering the fluidised bed as a medium consisting of a double-particle layer and an even porous layer. The heat and mass-transfer flux from the fluidised bed to the workpiece surface is contributed by dense and bubble phases, respectively. The convective heat and mass transfer is simulated by analysing the gas dynamics in the fluidised bed, while radiative heat transfer is modelled by simulating photon emission in a three-dimensional particle array. The simulation shows that convection is approximately constant, while radiation contributes significantly to the heat transfer. The heat-transfer coefficient on an immersed surface near particles is about 6–10 times that on other areas. The transient heat and mass-transfer coefficient, heat and mass-transfer flux on any surface of the workpiece, transient temperature and carbon distributions at any position of the workpiece during the metal carburising process are studied with the simulation.

Experimental investigation and numerical simulation of heat transfer in quenching fluidised beds

Fluidisation characteristics at different surfaces of a work-piece of complex geometry are conducted in a fluidised bed at various conditions including fluidising number, bed temperature and fluidising medium. The quenching of the work-piece is performed experimentally. In particular, the major frequency and energy of the pressure fluctuations are measured as a function of either fluidising velocity or heat transfer position and the results are used to develop a mathematic model. A computational model is developed to simulate gas dynamics and heat transfer between the fluidised bed and the work-piece surface, as well as simulating the temperature within the work-piece. The predicted cooling curves are in good agreement with the experimental results. Based on the simulation results, the flow characteristics of the gas and the temperature of the dense gas-solid phase near the work-piece surface are analysed to understand the heat transfer mechanism in the fluidised bed.

Some aspects of numerical simulation for lamb wave propogation in composite laminates

Some aspects of numerical simulation of Lamb wave propagation in composite laminates using the finite element models with explicit dynamic analysis are addressed in this study. To correctly and efficiently describe the guided-wave excited/received by piezoelectric actuators/sensors, effective models of surface-bounded flat PZT disks based on effective force, moment and displacement are developed. Different finite element models for Lamb wave excitation, collection and propagation in isotropic plate and quasi-isotropic laminated composite are evaluated using continuum elements (3-D solid element) and structural elements (3-D shell element), to elaborate the validity and versatility of the proposed actuator/sensor models.

Possibilities to include in numerical simulation stochastic and discontinuous phenomena occurring in material

Simulation of materials processing has to face new difficulties regarding proper description of various discontinuous and stochastic phenomena occurring in materials. Commonly used rheological models based on differential equations treat material as continuum and are unable to describe properly several important phenomena. That is the reason for ongoing search for alternative models, which can account for non-continuous structure of the materials and for the fact, that various phenomena in the materials occur in different scales from nano to mezo. Accounting for the stochastic character of some phenomena is an additional challenge. One of the solutions may be the coupled Cellular Automata (CA) – Finite Element (FE) multi scale model. A detailed discussion about the advantages given by the developed multi scale CAFE model for strain localization phenomena in contrast to capabilities provided by the conventional FE approaches is a subject of this work. Results obtained from the CAFE model are supported by the experimental observations showing influence of many discontinuities existing in the real material on macroscopic response. An immense capabilities of the CAFE approach in comparison to limitations of the FE method for modeling of real material behavior is are shown this work as well.

Numerical simulation of the static recrystalization at micro shear bands

The main aim of this work is application of the developed cellular automata (CA) model to investigate influence of the micro shear bands that are present in the heavily deformed material on the static recrystallization. This initial work is the results of recent experimental analyses indicating that the micro shear bands are preferred sites for nucleation of the recrystallization. The procedure of creation of the initial microstructure with features such as grains and micro shear bands as well as basis of the developed CA code for the static recrystallization are also presented in the paper. Finally, the simulation results obtained from different recrystallization temperatures for the microstructures with and without micro shear bands are compared with each other and differences are discussed.

Parameter sensitivity analysis of surface plasmon resonance biosensor through numerical simulation

Surface based analytical tools have gained more importance for rapid, sensitive and label-free monitoring of molecular recognition events. Surface plasmon resonance (SPR) has played a prominent role in real time monitoring of surface binding events. SPR is increasing its significance especially for the study of ultrathin dielectric layer. This paper investigates the role of thin films of gold, silver and aluminium for protein detection in SPR biosensors. It is shown that the sensitivity, which is indicated by the shift of plasmon dip, is not linearly related to the thickness of protein but quadratic over a specific range. The approach involves a plot of a reflectivity curve as a function of the angle of incidence.

Three-dimensional numerical simulation of blood flow in mouse aortic arch around atherosclerotic plaques

Atherosclerosis is a progressive disease, involving the build-up of lipid streaks in artery walls, leading to plaques. Understanding the development of atherosclerosis and plaque vulnerability is critically important since plaque rupture can result in heart attack or stroke. Plaques can be divided into two distinct types: those likely to rupture (vulnerable) or less likely to rupture (stable). In the last decade, researchers have been interested in studying the influence of the mechanical effects (blood shear stress, pressure forces and structural stress) on the plaque formation, progression and rupture processes but no general agreement has been found. The purpose of the present work is to include more realistic conditions for the numerical calculations of the blood flow by implementing real geometries with plaques in the numerical model. Hemodynamical parameters are studied in both diseased and healthy configurations. The healthy configuration is obtained by removing numerically the plaques from three dimensional geometries obtained by micro-computed tomography. A new hemodynamical parameter is also introduced to relate the location of plaques to the characteristics of the flow in the healthy configuration. © 2014 .

Gradient structure produced by three roll planetary milling: numerical simulation and microstructural observations

In this study a gradient grain structure was produced by processing rod billets through three roll planetary milling (also known as PSW process). This kind of gradient structure is reported to provide an excellent combination of strength and ductility owing to an ultrafine-grained surface layer and a coarse-grained interior of the billet. Specifically, copper rod samples were subjected to up to six passes of PSW at room temperature. To study the evolution of the microstructure during the deformation, microhardness measurements and Electron Backscatter Diffraction (EBSD) analysis were performed after one, three and six passes. Additionally, the distributions of the equivalent stress during PSW and the equivalent strain after processing were studied by finite element analysis using the commercial software QFORM. The results showed the efficacy of PSW as a means of imparting a gradient ultrafine-grained structure to copper rods. A good correlation between the simulated equivalent strain distribution and the measured microhardness distribution was demonstrated.

Numerical simulation of a Savonius turbine above an infinite-width forward facing step

The Savonius turbine, although simple in construction, typically has a maximum power coefficient (cP) of about 0.2. This is significantly lower than the cP of the axial flow propeller-type turbine which typically can be as high as 0.5. However, a simple means to improve the cP of a Savonius turbine is to install it above a forward facing step, for example, a cliff or a building. In this work, prior experimental results of the tow testing of a Savonius turbine installed above a finite-width bluff body were used to validate computational fluid dynamics simulation of the same experimental conditions. The validated simulation settings were then used to obtain the maximum cP of a similar turbine of finite width but installed above an infinite-width forward facing step over a range of installation positions above and behind the step.