An integrated approach to shape and topology optimisation of mechanical structures

In mechanical engineering, simulation and optimisation methods have become indispensable. The thesis looks into a novel way to combine shape and topology optimisation approaches. The proposed method - named IST for Integrated Shape And Topology Optimisation - proves to be beneficial for many application in the automotive and aerospace industry.

Histogram shape-based robust image watermarking method

Developing a watermarking method that is robust to cropping attack and random bending attacks (RBAs) is a challenging task in image watermarking. In this paper, we propose a histogram-based image watermarking method to tackle with both cropping attack and RBAs. In this method first the gray levels are divided into groups. Secondly the groups for watermark embedding are selected according to the number of pixels in them, which makes this method fully based on the histogram shape of the original image and adaptive to different images. Then the watermark bits are embedded by modifying the histogram of the selected groups. Since histogram shape is insensitive to cropping and independent from pixel positions, the proposed method is robust to cropping attack and RBAs. Besides, it also has high robustness against other common attacks. Experimental results demonstrate the effectiveness of the proposed method. © 2014 IEEE.

Photoinduced reversible shape conversion of silver nanoparticles assisted by TiO₂.

Silver nanoprisms were transformed into nanodecahedra through photoinduction of ultraviolet (UV) light in the presence of titanium dioxide (TiO2) quantum dots (QDs). Subsequently, the silver nanodecahedra were reconverted to silver nanoprisms under sodium lamp if there was sufficient citrate in the reaction system. The localized surface plasmon resonance (LSPR) optical properties of silver nanoparticles were tuned during photoinduced shape conversion. The photocatalytic activity of TiO2 QDs assisted the conversion of prisms to decahedra upon UV light irradiation. Nevertheless, the presence of TiO2 did not inhibit the photoinduced reconversion from decahedra to prisms by sodium light. It was demonstrated that citrate was indispensable in the photoinduction process. In addition, oxygen in solution played a vital role in the reversible shape conversion of silver nanoparticles. Moreover, simulated sunlight can convert silver nanoprisms to nanodecahedra instead of UV light with assistance of TiO2 QDs, which would promote the photoinduced reaction of silver nanoparticles based on a natural light source.

Actuation curvature limits for a composite beam with embedded shape memory alloy wires

Shape memory alloy composites were manufactured using NiTi wires and woven glass fiber pre-impregnated fabrics. A closed form analytical model was developed to investigate the curvature achievable during actuation. The experimental results of actuation showed reasonable agreement with the model. Actuation temperatures were between ∼55 and 110 °C, curvatures of 0.25-0.5m-1 were obtained and the stresses in the wires were estimated to have reached 265MPa during actuation. An actuation curvature map was produced, which shows the actuation limits and approximate temperature-curvature curves for the general case of a composite containing shape memory alloy wires. © 2014 IOP Publishing Ltd.

Thermomechanical properties of Ni-Ti shape memory wires containing nanoscale precipitates induced by stress-assisted ageing.

This paper systematically examines the thermomechanical properties and phase transformation behaviour of slightly Ni-rich Ni-Ti biomedical shape memory wires containing homogeneously distributed nanoscale precipitates induced by stress-assisted ageing. In contrast to previous studies, particular attention is paid to the role of precipitates in impeding twin boundary movement (TBM) and its underlying mechanisms. The size and volume fraction of precipitates are altered by changing the ageing time. The martensitic transformation temperatures increase with prolonged ageing time, whereas the R-phase transformation temperature remains relatively unchanged. The stress-strain behaviour in different phase regions during both cooling and heating is comprehensively examined, and the underlying mechanisms for the temperature- and thermal-history-dependent behaviour are elucidated with the help of the established stress-temperature phase diagram. The effect of precipitates on TBM is explored by mechanical testing at 133K. It is revealed that the critical stress for TBM (σcr) increases with increasing ageing time. There is a considerable increase of 104MPa in σcr in the sample aged at 773K for 120min under 70MPa compared with the solution-treated sample, owing to the presence of precipitates. The Orowan strengthening model of twinning dislocations is insufficient to account for this increase in σcr. The back stress generation is the predominant mechanism for the interactions between precipitates and twin boundaries during TBM that give rise to the increase in σcr. Such results provide new insights into the thermomechanical properties of precipitate containing Ni-Ti biomedical shape memory wires, which are instructive for developing high-performance biomedical shape memory alloys.

A first step towards a simple in-line shape compensation routine for the roll forming of high strength steel

The roll forming process is increasingly used in the automotive industry for the manufacture of structural and crash components from Ultra High Strength Steel (UHSS). Due to the high strength of UHSS (<1GPa) even small and commonly observed material property variations from coil to coil can result in significant changes in material yield and through that affect the final shape of the roll formed component. This requires the re-adjustment of tooling to compensate for shape defects and maintain part geometry resulting in costly downtimes of equipment. This paper presents a first step towards an in-line shape compensation method that based on the monitoring of roll load and torque allows for the estimation of shape defects and the subsequent re-adjustment of tooling for compensation. For this the effect of material property variation on common shape defects observed in the roll forming process as well as measurable process parameters such as roll load and torque needs to be understood. The effect of yield strength and material hardening on roll load and torque as well as longitudinal bow is investigated via experimental trials and numerical analysis. A regression analysis combined with Analysis of Variance (ANOVA) techniques is employed to establish the relationships between the process and material parameters and to determine their percentage influence on longitudinal bow, roll load and torque. The study will show that the level of longitudinal bow, one of the major shape defects observed in roll forming, can be estimated by variations in roll load and torque.

Shape morphing in fibre reinforced composite beams containing NiTi

The present research investigates the design, activation and modelling of a new generation of hybrid materials; called shape memory alloy-composites. These hybrid materials exhibit reversible bending motion with a temperature change and have the potential to be employed in aerospace, automotive and robotic application.

Robust histogram shape-based method for image watermarking

Cropping and random bending are two common attacks in image watermarking. In this paper we propose a novel image-watermarking method to deal with these attacks, as well as other common attacks. In the embedding process, we first preprocess the host image by a Gaussian low-pass filter. Then, a secret key is used to randomly select a number of gray levels and the histogram of the filtered image with respect to these selected gray levels is constructed. After that, a histogram-shape-related index is introduced to choose the pixel groups with the highest number of pixels and a safe band is built between the chosen and nonchosen pixel groups. A watermark-embedding scheme is proposed to insert watermarks into the chosen pixel groups. The usage of the histogram-shape-related index and safe band results in good robustness. Moreover, a novel high-frequency component modification mechanism is also utilized in the embedding scheme to further improve robustness. At the decoding end, based on the available secret key, the watermarked pixel groups are identified and watermarks are extracted from them. The effectiveness of the proposed image-watermarking method is demonstrated by simulation examples.

In-line shape compensation for roll forming through process parameter monitoring

Buddhika’s Phd topic is In-line shape compensation for roll forming through process parameter monitoring. It mainly discussed about defects monitoring and compensation in high strength steel roll forming for automotive applications.

UV protection performance of textiles affected by fiber cross-sectional shape

Abstract
In this study, a model was set up for simulating the effects of varying fiber cross-sectional shapes on ultraviolet protection of fibers. The fiber diameter and fiber type were also involved in the model setting. Experiments of diffuse reflectance spectra measurement on natural (wool, cotton, silk), regenerated (bamboo viscose) and synthetic (polyester, nylon) fibers were conducted to verify the model predicted results. When a more complex shape was assumed as the fiber cross-section for model calculation, the predicted results have a better agreement with the actual results. The effects on ultraviolet absorption from fibers with different cross-sectional shapes were investigated at a single fiber, fiber bundle and yarn levels. With the same material, when the fiber cross-sectional area and the areal coverage of a single fiber were constant, the triangular shape had the lowest ultraviolet transmittance and the highest ultraviolet reflectance for a single fiber and also for a fiber bundle. The difference of fiber cross-sectional shapes was also significant in the ultraviolet protection of a single yarn.