Wire beam electrode : a new tool for studying localised corrosion and other heterogeneous electrochemical processes

Heterogeneous electrochemical processes are very common in industry and are important, but difficult topics in electrochemical and corrosion science studies. Traditional electrochemical techniques which employ a conventional one-piece electrode have major limitations in studying heterogeneous electrochemical processes since the one-piece electrode has major difficulties in measuring electrochemical parameters from local areas of the electrode surface. In order to overcome this problem, a multi-piece electrode, namely the wire beam electrode, has been developed. This new electrode enables the measurement of electrochemical parameters from local areas over a working electrode surface and thus it can be used to study heterogeneous electrochemical processes. This paper describes how this new electrode was applied in studying several typical heterogeneous electrochemical processes including water-drop corrosion, corrosion under non-uniform organic films and cathodic protection.

Corrosion properties of a RF-magnetron-sputtered TiN coating deposited on 316L stainless steel

The effect of rf-power in the range from 100 to 200 W on the electrochemical properties of TiN coatings deposited on 316L stainless steel was investigated by using various electrochemical techniques in a 3.5-wt\% NaCl solution. Surface analyses were also conducted to analyze the coating characteristics. X-ray diffraction (XRD) and atomic force microscopy (AFM) analyses confirmed that increasing the rf-power led to a preferred orientation of the TiN(200) microstructure and decreased the surface roughness. The potentiodynamic test results confirmed the passive behavior of all of the specimens with low passive current densities and demonstrated that the effective pitting resistance of the TiN coatings increased with increasing rf-power. The electrochemical impedance spectroscopy (EIS) tests showed that the TiN films deposited with high rf-power had excellent corrosion resistance during an immersion time of 720 h due to their high total resistance and low porosity.

Monitoring pitting-crevice corrosion using the WBE-noise signatures method

An electrochemically integrated multi-electrode array namely the wire beam electrode (WBE) and noise signatures analysis have been applied in novel combinations to study crevice corrosion behaviour in the presence of pits. Characteristic electrochemical noise signatures were found to correlate with characteristic changes in WBE current distribution maps, which indicate corrosion rates distributions, corrosion patterns and the degree of pitting and crevice corrosion. Specifically, two characteristic noise patterns were observed: (i) the characteristic noise pattern of quick potential changes towards more negative direction with no recovery (termed noise signature I) was found to correspond with the initiation and stabilization of the anode inside crevice; and (ii) the characteristic noise pattern of the cyclic potential oscillation at a constant frequency (termed noise signature II) was found to correspond with the stable anodic dissolution in the occluded cavity site in WBE current distribution maps. A new parameter namely the localization parameter (LP) has been proposed to describe the degree of localization. The LP for crevice corrosion was found to be low compared to that for pitting corrosion.

Effect of Ag addition on the corrosion properties of Sn-based solder alloys

Corrosion properties of three different Sn-Ag lead free solder alloys have been investigated in 0.3 wt% Na₂SO₄ solution as corrosive environment. As cast solder alloy was analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM). Volume fractions of the Ag₃Sn in the solders were determined by image analysis technique. Pitting potential and corrosion potential for the alloys were determined by potentiodynamic tests. Electrochemical impedance spectroscopy (EIS) was carried out to measure the film and charge transfer resistance. Alloys with lower Ag content have been found as better corrosion resistance material.