Correlation between microstructure and phosphorus segregation in a hypereutectoid Wootz steel

The influence of bands rich in phosphorus on the microstructure of hypereutectoid Wootz steel implement is described. Electron probe micro-analysis is combined with optical microscopy. Phosphorus-rich bands are seen to correspond to regions of internal cracking, carbon depletion, and enhanced frequency of spheroidized cementite in place of pearlite. A rationale for the findings is presented in terms of the influence of phosphorus on the Fe–C phase diagram and on the rate of the eutectoid reaction.

Dynamic recrystallization of austenite in Ni-30 Pct Fe model alloy : microstructure and texture evolution

The microstructure and crystallographic texture development in an austenitic Ni-30 pct Fe model alloy was investigated within the dynamic recrystallization (DRX) regime using hot torsion testing. The prominent DRX nucleation mechanism was strain-induced grain boundary migration accompanied by the formation of large-angle sub-boundaries and annealing twins. The increase in DRX volume fraction occurred through the formation of multiple twinning chains. With increasing strain, the pre-existing Σ3 twin boundaries became gradually converted to general boundaries capable of acting as potent DRX nucleation sites. The texture characteristics of deformed grains resulted from the preferred consumption of high Taylor factor components by new recrystallized grains. Similarly, the texture of DRX grains was dominated by low Taylor factor components as a result of their lower consumption rate during the DRX process. The substructure of deformed grains was characterized by “organized,” banded subgrain arrangements, while that of the DRX grains displayed “random,” more equiaxed subgrain/cell configurations.

Refinement of microstructure in steels through thermomechanical processing

The refinement of microstructure is the most generally accepted approach to simultaneously improve the strength and toughness in steels. In the current study, the role of dynamic/static phase transformation on the ferrite grain refinement was investigated using different thermomechanical processing routes. A Ni-30Fe austenitic model alloy was also used to investigate the substructure character formed during deformation. It was revealed that the microstructure of steel could further be refined to the nanoscale through both the control of processing route and steel composition design.

Microstructure and mechanical properties of thermomechanically processed TRIP steel

The strengthening mechanism responsible for the unique combination of ultimate tensile strength and elongation in a multiphase Fe-0.2C-1.5Mn-1.2Si-0.3Mo-0.6Al-0.02Nb (wt%) steel was studied. The microstructures with different volume fractions of polygonal ferrite, bainite and retained austenite were simulated by controlled thermomechanical processing. The interrupted tensile test was used to study the bainitic ferrite, retained austenite and polygonal ferrite behaviour as a function of plastic strain. X-ray analysis was used to characterise the volume fraction and carbon content of retained austenite. Transmission electron microscopy was utilised to analyse the effect of bainitic ferrite morphology on the strain induced transformation of retained austenite and retained austenite twinning as a function of strain in the bulk material. The study has shown that the austenite twinning mechanism is more preferable than the transformation induced plasticity (TRIP) mechanism during the early stages of deformation for a microstructure containing 15% polygonal ferrite, while the transformation induced plasticity effect is the main mechanism when there is 50% of polygonal ferrite in the microstructure. The bainitic ferrite morphology affects the deformation mode of retained austenite during straining. The polygonal ferrite behaviour during straining depends on dislocation substructure formed due to the deformation and the additional mobile dislocations caused by the TRIP effect. Operation of TRIP or twinning mechanisms depends not only on the chemical and mechanical stability of retained austenite, but also on the interaction of the phases during straining.

EBSD investigation of the microstructure and texture characteristics of hot deformed duplex stainless steel

The microstructure and crystallographic texture characteristics were studied in a 22Cr-6Ni-3Mo duplex stainless steel subjected to plastic deformation in torsion at a temperature of 1000 °C using a strain rate of 1 s⁻¹. High-resolution EBSD was successfully used for precise phase and substructural characterization of this steel. The austenite/ferrite ratio and phase morphology as well as the crystallographic texture, subgrain size, misorientation angles and misorientation gradients corresponding to each phase were determined over large sample areas. The deformation mechanisms in each phase and the interrelationship between the two are discussed.

Effect of pre-straining and bake hardening on the microstructure and mechanical properties of CMnSi trip steels

The effects of pre-straining and bake hardening on the mechanical behaviour and microstructural changes were studied in two CMnSi TRansformation-Induced Plasticity (TRIP) steels with different microstructures after intercritical annealing. The TRIP steels before and after pre-straining and bake hardening were characterised by X-ray diffraction, optical microscopy, transmission electron microscopy, three dimensional atom probe and tensile tests. Both steels exhibited discontinuous yielding behaviour and a significant strength increase with some reduction in ductility after pre-straining and bake hardening treatment. The following main microstructural changes are responsible for the observed mechanical behaviours: a decrease in the volume fraction of retained austenite, an increase in the dislocation density and the formation of cell substructure in the polygonal ferrite, higher localized dislocation density in the polygonal ferrite regions adjacent to martensite or retained austenite, and the precipitation of fine iron carbides in bainite and martensite. The mechanism for the observed yield point phenomenon in both steels after treatment was analysed.

Microstructure and mechanical properties of thermomechanically processed TRansformation Induced Plasticity (TRIP) steels

One of the main aims of steel research for the automotive industry is to develop materials with the optimum combination of relevant properties, cost and productivity. The introduction of new TRansformation Induced Plasticity steels has been driven by the requirements to increase the ductility without compromising the strength. The main phenomenon responsible for the unique mechanical properties in these steels has been proposed to be the formation of multiphase structure, which can contribute to an increase in elongation during straining. The thesis studied the effect of the different alloying additions on the structure-property relationship in the TRIP steels.

Evolution of hot working stress and microstructure of Mg-3Al-1Zn

The deformation behaviour of magnesium alloy AZ31 was examined. The work found that dynamic recrystallisation operates during hot deformation. The influence that different process variables have on this mechanism were quantified. The optimisation of dynamic recrystallisation allows magnesium alloys to be formed into products more easily whilst developing enhanced final properties.

Microstructure evolution modeling during and after deformation in 304 austenitic stainless steel through cellular automaton approach

A 2D cellular automation approach was used to simulate microstructure evolution during and after hot deformation. Initial properties of the microstructure and dislocation density were used as input data to the cellular automation model. The flow curve and final grain size were the output data for the dynamic recrystallization simulation, and softening kinetics curves were the output data of static and metadynamic recrystallization simulations. The model proposed in this work considered the effect of thermomechanical parameters (e.g., temperature and strain rate) on the nucleation and growth kinetics during dynamic recrystallization. The dynamic recrystallized microstructures at different strains, temperatures, and strain rates were used as input data for static and metadynamic recrystallization simulations. It was shown that the cellular automation approach can model the final microstructure and flow curve successfully in dynamic recrystallization conditions. The postdeformation simulation results showed that the time for 50% recrystallization decreases with increasing strain for a given initial grain size and that dynamic recrystallization slows the postdeformation recrystallization kinetics compared to a model without dynamic recrystallization.

Microstructure and properties of a C-Mn steel subjected to heavy plastic deformation

In the present paper an effect of severe plastic deformation (SPD) on the microstructural evolution and properties of a plain C-Mn steel was investigated. The SPD was accomplished by the MaxStrain system which deforms material along two perpendicular axes while the deformation along the third axis is fully constrained. The applied amounts of true strains were 5 and 20 in total. Deformation was conducted at room and 500°C temperatures. Some samples deformed at room temperature were subsequently annealed at 500°C. A microstructural analysis by SEM/EBSD was used for recognition the low- and high-angle grain boundaries. It was found that the collective effect of severe plastic deformation (true strain of 20) and further annealing promotes the formation of high-angle grain boundaries and uniform fine grained microstructure. The refinement of ferrite microstructure results in a significant increase in strength and hardness.

Real-time observation of fiber network formation in molecular organogel : supersaturation-dependent microstructure and its related rheological property

Low-molecular mass organic gelators self-organizing into three-dimensional fiber networks within organic solvents have attracted much attention in recent years. However, to date, how the microstructure of fiber network is formed in a gelation process and the key factors that govern the topological structure of a gel network remain to be determined. In this work, we address these issues by investigating the in situ formation of the gel networks in the N-lauroyl-l-glutamic acid di-n-butylamide (GP-1)/propylene glycol (PG) system. By using optical microscopy, the time evolution of the gel network microstructure was investigated under various supersaturation conditions. It is found that supersaturation is one of the key factors that govern the topological structure of a gel network. In particular, the creation of the junctions turns out to be supersaturation-dependent. The rheological experiments further revealed the correlation between topological structure and mechanical properties. It suggests that the rheological properties can be effectively modified by tuning the microstructure topology of the gel network. Our results reported here provide new physical insight into the formation kinetics of a molecular gel. Furthermore, this work could be important in constructing and engineering a supramolecular structure for the purpose of applications.