Calcination of aluminum hydroxide over pressure and residence time

This work investigates the possible effect of pressure and residence time to the reaction of aluminum hydroxide into aluminum oxide. Various pressurized conditions are used as well as the help of various residence times. The aim is to increase the conversion of the reaction with the use of different pressures and residence times. The tests were performed with a laboratory scale fluidized bed reactor at the Outotec R&D Center in Frankfurt. Additional test work such as particle size analysis and differential thermal analysis were also carried out. Some calcined samples were also characterized with X-ray diffraction at the University of Auckland to obtain a reaction pathway when using pressurized conditions. All of the results are then compared with previous results.

The Effect of Operational Disturbances on Reliability and Operation Time Distribution of NCmachine Tools in FMS

This thesis concentrates on studying the operational disturbance behavior of machine tools integrated into FMS. Operational disturbances are short term failures of machine tools which are especially disruptive to unattended or unmanned operation of FMS. The main objective was to examine the effect of operational disturbances on reliability and operation time distribution for machine tools. The theoretical part of the thesis covers the fimdamentals of FMS relating to the subject of this study. The concept of FMS, its benefits and operator's role in FMS operation are reviewed. The importance of reliability is presented. The terms describing the operation time of machine tools are formed by adopting standards and references. The concept of failure and indicators describing reliability and operational performance for machine tools in FMSs are presented. The empirical part of the thesis describes the research methodology which is a combination of automated (ADC) and manual data collection. By using this methodology it is possible to have a complete view of the operation time distribution for studied machine tools. Data collection was carried out in four FMSs consisting of a total of 17 machine tools. Each FMS's basic features and the signals of ADC are described. The indicators describing the reliability and operation time distribution of machine tools were calculated according to collected data. The results showed that operational disturbances have a significant influence on machine tool reliability and operational performance. On average, an operational disturbance occurs every 8,6 hours of operation time and has a down time of 0,53 hours. Operational disturbances cause a 9,4% loss in operation time which is twice the amount of losses caused by technical failures (4,3%). Operational disturbances have a decreasing influence on the utilization rate. A poor operational disturbance behavior decreases the utilization rate. It was found that the features of a part family to be machined and the method technology related to it are defining the operational disturbance behavior of the machine tool. Main causes for operational disturbances were related to material quality variations, tool maintenance, NC program errors, ATC and machine tool control. Operator's role was emphasized. It was found that failure recording activity of the operators correlates with the utilization rate. The more precisely the operators record the failure, the higher is the utilization rate. Also the FMS organizations which record failures more precisely have fewer operational disturbances.

Blended learning and student time-use in engineering education

Aiheen laajempi artikkeli on julkaistu konferenssi-CD:llä.

The effect of the birth hospital and the time of birth on the outcome of Finnish very preterm infants

The purpose of this study was to evaluate the effect of the birth hospital and the time of birth on mortality and the long-term outcome of Finnish very low birth weight (VLBW) or very low gestational age (VLGA) infants. This study included all Finnish VLBW/VLGA infants born at <32 gestational weeks or with a birth weight of ≤1500g, and controls born full-term and healthy. In the first part of the study, the mortality of VLBW/VLGA infants born in 2000–2003 was studied. The second part of the study consisted of a five-year follow-up of VLBW/VLGA infants born in 2001–2002. The study was performed using data from parental questionnaires and several registers. The one-year mortality rate was 11% for live-born VLBW/VLGA infants, 22% for live-born and stillborn VLBW/VLGA infants, and 0% for the controls. In live-born and in all (including stillbirths) VLBW/VLGA infants, the adjusted mortality was lower among those born in level III hospitals compared with level II hospitals. Mortality rates of live-born VLBW/VLGA infants differed according to the university hospital district where the birth hospital was located, but there were no differences in mortality between the districts when stillborn infants were included. There was a trend towards lower mortality rates in VLBW/VLGA infants born during office hours compared with those born outside office hours (night time, weekends, and public holidays). When stillborn infants were included, this difference according to the time of birth was significant. Among five-year-old VLBW/VLGA children, morbidity, use of health care resources, and problems in behaviour and development were more common in comparison with the controls. The health-related quality of life of the surviving VLBW/VLGA children was good but, statistically, it was significantly lower than among the controls. The median and the mean number of quality-adjusted life-years were 4.6 and 3.6 out of a maximum five years for all VLBW/VLGA children. For the controls, the median was 4.8 and the mean was 4.9. Morbidity rates, the use of health care resources, and the mean quality-adjusted life-years differed for VLBW/VLGA children according to the university hospital district of birth. However, the time of birth, the birth hospital level or university hospital district were not associated with the health-related quality of life, nor with behavioural and developmental scores of the survivors at the age of five years. In conclusion, the decreased mortality in level III hospitals was not gained at the expense of long-term problems. The results indicate that VLBW/VLGA deliveries should be centralized to level III hospitals and the regional differences in the treatment practices should further be clarified. A long-term follow-up on the outcome of VLBW/VLGA infants is important in order to recognize the critical periods of care and to optimise the care. In the future, quality-adjusted life-years can be used as a uniform measure for comparing the effectiveness of care between VLBW/VLGA infants and different patient groups

Paperiteollisuusyrityksen hankintaprosessien parantaminen - Case M-real

Tämä tutkimus käsittelee teollisuusyrityksen hankintaprosessien parantamista. Tavoitteena oli selvittää, millaisilla toimenpiteillä raakaaineiden ja MRO (maintenance, repair and operating)-tuotteiden hankintaprosesseista saadaan toimivia ja tehokkaita. Tutkielmassa tarkastellaan hankintaprosessiin vaikuttavia asioita, erityisesti keskittämistä sekä informaatioteknologiaa, ja tuodaan esille erilaisia hankintaprosessin parantamiseen tähtääviä lähestymistapoja. Tutkimus toteutettiin laadullisena tapaustutkimuksena. Empiirinen aineisto kerättiin kohdeyritys M-realilla tehtyjen haastattelujen sekä havainnoinnin avulla. Tutkimuksessa havaittiin, että raaka-aineiden hankintaprosessia voidaan tehostaa lisäämällä automatiikkaa sekä parantamalla yhteistyötä hankintaprosessiin osallistuvien tahojen kesken. MRO-tuotteiden hankintaa voidaan tehostaa monilla operationaalisilla toimenpiteillä, kuten yksinkertaistamalla hankintaehdotuksen tekemistä. Yhtenä keskeisimpänä tutkimustuloksena on se, että toiminnanohjausjärjestelmä on merkittävimpiä hankintaprosessin parantamista rajoittavia tekijöitä. Merkittävänä tutkimustuloksena voidaan pitää myös sitä, että hankintaprosessin osien keskittämisen myötä kosketus paikallisiin asioihin vähenee, mutta tämä ei ole kuitenkaan ylivoimainen este hankintaprosessin tehokkaalle hoitamiselle. Tutkimuksessa havaittiin, että informaatioteknologian kehittymisen myötä hankintaprosessi on nopeutunut.

Syttyminen ja palamisen eteneminen partikkelikerroksessa

Syttymistä ja palamisen etenemistä partikkelikerroksessa tutkitaan paloturvallisuuden parantamista sekä kiinteitä polttoaineita käyttävien polttolaitteiden toiminnan tuntemista ja kehittämistä varten. Tässä tutkimuksessa on tavoitteena kerätä yhteen syttymiseen ja liekkirintaman etenemiseen liittyviä kokeellisia ja teoreettisia tutkimustuloksia, jotka auttavat kiinteäkerrospoltto- ja -kaasutus-laitteiden kehittämisessä ja suunnittelussa. Työ on esitutkimus sitä seuraavalle kokeelliselle ja teoreettiselle osalle. Käsittelyssä keskitytään erityisesti puuperäisiin polttoaineisiin. Hiilidioksidipäästöjen vähentämistavoitteet sekä kiinteiden jätteiden energiakäytön lisääminen ja kaatopaikalle viennin vähentäminen aiheuttavat lähitulevaisuudessa kerrospolton lisääntymistä. Kuljetusmatkojen optimoinnin takia joudutaan rakentamaan melko pieniä polttolaitoksia, joissa kerrospolttotekniikka on edullisin vaihtoehto. Syttymispisteellä tarkoitetaan Semenovin määritelmän mukaan tilaa ja ajankohtaa, jolloin polttoaineen ja hapen reaktioissa muodostuva nettoenergia aikayksikössä on yhtäsuuri kuin ympäristöön siirtyvä nettoenergiavirta. Itsesyttyminen tarkoittaa syttymistä ympäristön lämpötilan tai paineen suurenemisen seurauksena. Pakotettu syttyminen tapahtuu, kun syttymispisteen läheisyydessä on esimerkiksi liekki tai hehkuva kiinteä kappale, joka aiheuttaa paikallisen syttymisen ja syttymisrintaman leviämisen muualle polttoaineeseen. Kokeellinen tutkimus on osoittanut tärkeimmiksi syttymiseen ja syttymisrintaman etenemiseen vaikuttaviksi tekijöiksi polttoaineen kosteuden, haihtuvien aineiden pitoisuuden ja lämpöarvon, partikkelikerroksen huokoisuuden, partikkelien koon ja muodon, polttoaineen pinnalle tulevan säteilylämpövirran tiheyden, kaasun virtausnopeuden kerroksessa, hapen osuuden ympäristössä sekä palamisilman esilämmityksen. Kosteuden lisääntyminen suurentaa syttymisenergiaa ja -lämpötilaa sekä pidentää syttymisaikaa. Mitä enemmän polttoaine sisältää haihtuvia aineita sitä pienemmässä lämpötilassa se syttyy. Syttyminen ja syttymisrintaman eteneminen ovat sitä nopeampia mitä suurempi on polttoaineen lämpöarvo. Kerroksen huokoisuuden kasvun on havaittu suurentavan palamisen etenemisnopeutta. Pienet partikkelit syttyvät yleensä nopeammin ja pienemmässä lämpötilassa kuin suuret. Syttymisrintaman eteneminen nopeutuu partikkelien pinta-ala - tilavuussuhteen kasvaessa. Säteilylämpövirran tiheys on useissa polttosovellutuksissa merkittävin lämmönsiirtotekijä, jonka kasvu luonnollisesti nopeuttaa syttymistä. Ilman ja palamiskaasujen virtausnopeus kerroksessa vaikuttaa konvektiiviseen lämmönsiirtoon ja hapen pitoisuuteen syttymisvyöhykkeellä. Ilmavirtaus voi jäähdyttää ja kuumankaasun virtaus lämmittää kerrosta. Hapen osuuden kasvaminen nopeuttaa syttymistä ja liekkirintaman etenemistä kunnes saavutetaan tila, jota suuremmilla virtauksilla ilma jäähdyttää ja laimentaa reaktiovyöhykettä. Palamisilman esilämmitys nopeuttaa syttymisrintaman etenemistä. Syttymistä ja liekkirintaman etenemistä kuvataan yleensä empiirisillä tai säilyvyysyhtälöihin perustuvilla malleilla. Empiiriset mallit perustuvat mittaustuloksista tehtyihin korrelaatioihin sekä joihinkin tunnettuihin fysikaalisiin lainalaisuuksiin. Säilyvyysyhtälöihin perustuvissa malleissa systeemille määritetään massan, energian, liikemäärän ja alkuaineiden säilymisyhtälöt, joiden nopeutta kuvaavien siirtoyhtälöiden muodostamiseen käytetään teoreettisella ja kokeellisella tutkimuksella saatuja yhtälöitä. Nämä mallinnusluokat ovat osittain päällekkäisiä. Pintojen syttymistä kuvataan usein säilyvyysyhtälöihin perustuvilla malleilla. Partikkelikerrosten mallinnuksessa tukeudutaan enimmäkseen empiirisiin yhtälöihin. Partikkelikerroksia kuvaavista malleista Xien ja Liangin hiilipartikkelikerroksen syttymiseen liittyvä tutkimus ja Gortin puun ja jätteen polttoon liittyvä reaktiorintaman etenemistutkimus ovat lähimpänä säilyvyysyhtälöihin perustuvaa mallintamista. Kaikissa malleissa joudutaan kuitenkin yksinkertaistamaan todellista tapausta esimerkiksi vähentämällä dimensioita, reaktioita ja yhdisteitä sekä eliminoimalla vähemmän merkittävät siirtomekanismit. Suoraan kerrospolttoa ja -kaasutusta palvelevia syttymisen ja palamisen etenemisen tutkimuksia on vähän. Muita tarkoituksia varten tehtyjen tutkimusten polttoaineet, kerrokset ja ympäristöolosuhteet poikkeavat yleensä selvästi polttolaitteiden vastaavista olosuhteista. Erikokoisten polttoainepartikkelien ja ominaisuuksiltaan erilaisten polttoaineiden seospolttoa ei ole tutkittu juuri ollenkaan. Polttoainepartikkelien muodon vaikutuksesta on vain vähän tutkimusta.Ilman kanavoitumisen vaikutuksista ei löytynyt tutkimuksia.

Pulsatile Blood Flow Simulations in Computed Tomography(CT) Scan-Based and Idealized Geometries of Human Aorta

Blood flow in human aorta is an unsteady and complex phenomenon. The complex patterns are related to the geometrical features like curvature, bends, and branching and pulsatile nature of flow from left ventricle of heart. The aim of this work was to understand the effect of aorta geometry on the flow dynamics. To achieve this, 3D realistic and idealized models of descending aorta were reconstructed from Computed Tomography (CT) images of a female patient. The geometries were reconstructed using medical image processing code. The blood flow in aorta was assumed to be laminar and incompressible and the blood was assumed to be Newtonian fluid. A time dependent pulsatile and parabolic boundary condition was deployed at inlet. Steady and unsteady blood flow simulations were performed in real and idealized geometries of descending aorta using a Finite Volume Method (FVM) code. Analysis of Wall Shear Stress (WSS) distribution, pressure distribution, and axial velocity profiles were carried out in both geometries at steady and unsteady state conditions. The results obtained in thesis work reveal that the idealization of geometry underestimates the values of WSS especially near the region with sudden change of diameter. However, the resultant pressure and velocity in idealized geometry are close to those in real geometry

Electro-Oxidation Treatment of Pulp and Paper Mill Circulating Waters and Wastewaters

Interest in water treatment by electrochemical methods has grown in recent years. Electrochemical oxidation has been applied particularly successfully to degrade different organic pollutants and disinfect drinking water. This study summarizes the effectiveness of the electrochemical oxidation technique in inactivating different primary biofilm forming paper mill bacteria as well as sulphide and organic material in pulp and paper mill wastewater in laboratory scale batch experiments. Three different electrodes, borondoped diamond (BDD), mixed metal oxide (MMO) and PbO2, were employed as anodes. The impact on inactivation efficiency of parameters such as current density and initial pH or chloride concentration of synthetic paper machine water was studied. The electrochemical behaviour of the electrodes was investigated by cyclic voltammetry with MMO, BDD and PbO2 electrodes in synthetic paper mill water as also with MMO and stainless steel electrodes with biocides. Some suggestions on the formation of different oxidants and oxidation mechanisms were also presented during the treatment. Aerobic paper mill bacteria species (Deinococcus geothermalis, Pseudoxanthomonas taiwanensis and Meiothermus silvanus) were inactivated effectively (>2 log) at MMO electrodes by current density of 50 mA/cm2 and the time taken three minutes. Increasing current density and initial chloride concentration of paper mill water increased the inactivation rate of Deinococcus geothermalis. The inactivation order of different bacteria species was Meiothermus silvanus > Pseudoxanthomonas taiwanensis > Deinococcus geothermalis. It was observed that inactivation was mainly due to the electrochemically generated chlorine/hypochlorite from chloride present in the water and also residual disinfection by chlorine/hypochlorite occurred. In real paper mill effluent treatment sulphide oxidation was effective with all the different initial concentrations (almost 100% reduction, current density 42.9 mA/cm2) and also anaerobic bacteria inactivation was observed (almost 90% reduction by chloride concentration of 164 mg/L and current density of 42.9 mA/cm2 in five minutes). Organic material removal was not as effective when comparing with other tested techniques, probably due to the relatively low treatment times. Cyclic voltammograms in synthetic paper mill water with stainless steel electrode showed that H2O2 could be degraded to radicals during the cathodic runs. This emphasises strong potential of combined electrochemical treatment with this biocide in bacteria inactivation in paper mill environments.

On state and parameter estimation in chaotic systems

State-of-the-art predictions of atmospheric states rely on large-scale numerical models of chaotic systems. This dissertation studies numerical methods for state and parameter estimation in such systems. The motivation comes from weather and climate models and a methodological perspective is adopted. The dissertation comprises three sections: state estimation, parameter estimation and chemical data assimilation with real atmospheric satellite data. In the state estimation part of this dissertation, a new filtering technique based on a combination of ensemble and variational Kalman filtering approaches, is presented, experimented and discussed. This new filter is developed for large-scale Kalman filtering applications. In the parameter estimation part, three different techniques for parameter estimation in chaotic systems are considered. The methods are studied using the parameterized Lorenz 95 system, which is a benchmark model for data assimilation. In addition, a dilemma related to the uniqueness of weather and climate model closure parameters is discussed. In the data-oriented part of this dissertation, data from the Global Ozone Monitoring by Occultation of Stars (GOMOS) satellite instrument are considered and an alternative algorithm to retrieve atmospheric parameters from the measurements is presented. The validation study presents first global comparisons between two unique satellite-borne datasets of vertical profiles of nitrogen trioxide (NO3), retrieved using GOMOS and Stratospheric Aerosol and Gas Experiment III (SAGE III) satellite instruments. The GOMOS NO3 observations are also considered in a chemical state estimation study in order to retrieve stratospheric temperature profiles. The main result of this dissertation is the consideration of likelihood calculations via Kalman filtering outputs. The concept has previously been used together with stochastic differential equations and in time series analysis. In this work, the concept is applied to chaotic dynamical systems and used together with Markov chain Monte Carlo (MCMC) methods for statistical analysis. In particular, this methodology is advocated for use in numerical weather prediction (NWP) and climate model applications. In addition, the concept is shown to be useful in estimating the filter-specific parameters related, e.g., to model error covariance matrix parameters.

Opportunities, constraints and constrained opportunities – A study on mothers’ working time patterns in 22 European countries

The aim of this study was to analyse mothers’ working time patterns across 22 European countries. The focus was on three questions: how much mothers prefer to work, how much they actually work, and to what degree their preferred and actual working times are (in)consistent with each other. The focus was on cross-national differences in mothers’ working time patterns, comparison of mothers’ working times to that of childless women and fathers, as well as on individual- and country-level factors that explain the variation between them. In the theoretical background, the departure point was an integrative theoretical approach where the assumption is that there are various kinds of explanations for the differences in mothers’ working time patterns – namely structural, cultural and institutional – , and that these factors are laid in two levels: individual- and country-levels. Data were extracted from the European Social Survey (ESS) 2010 / 2011. The results showed that mothers’ working time patterns, both preferred and actual working times, varied across European countries. Four clusters were formed to illustrate the differences. In the full-time pattern, full-time work was the most important form of work, leaving all other working time forms marginal. The full-time pattern was perceived in terms of preferred working times in Bulgaria and Portugal. In polarised pattern countries, fulltime work was also important, but it was accompanied by a large share of mothers not working at all. In the case of preferred working times, many Eastern and Southern European countries followed it whereas in terms of actual working times it included all Eastern and Southern European countries as well as Finland. The combination pattern was characterised by the importance of long part-time hours and full-time work. It was the preferred working time pattern in the Nordic countries, France, Slovenia, and Spain, but Belgium, Denmark, France, Norway, and Sweden followed it in terms of actual working times. The fourth cluster that described mothers’ working times was called the part-time pattern, and it was illustrated by the prevalence of short and long part-time work. In the case of preferred working times, it was followed in Belgium, Germany, Ireland, the Netherlands and Switzerland. Besides Belgium, the part-time pattern was followed in the same countries in terms of actual working times. The consistency between preferred and actual working times was rather strong in a majority of countries. However, six countries fell under different working time patterns when preferred and actual working times were compared. Comparison of working mothers’, childless women’s, and fathers’ working times showed that differences between these groups were surprisingly small. It was only in part-time pattern countries that working mothers worked significantly shorter hours than working childless women and fathers. Results therefore revealed that when mothers’ working times are under study, an important question regarding the population examined is whether it consists of all mothers or only working mothers. Results moreover supported the use of the integrative theoretical approach when studying mothers’ working time patterns. Results indicate that mothers’ working time patterns in all countries are shaped by various opportunities and constraints, which are comprised of structural, cultural, institutional, and individual-level factors.

Project Charter, Scope, and Time Management In the Movie Industry

This thesis explores how the project charter development, project scope management, and project time management are executed in a Finnish movie production. The deviations and analogies between a case movie production and best practices suggested in PMBOK are presented. Empirical material from the case is gathered with two semi-structured interviews with a producer and a line producer. The interview data is categorized according to PMBOK knowledge areas. The analysis is complemented with movie industry specific norms found in popular movie production guides. The described and observed methods are linked together and the relationship between them is discussed. The project charter development, which is referred as a green light process in the movie industry, is mostly analogous between all areas. The deviations are in the level of formality. The green lighting in the case movie was accomplished without bureaucratic reports described in movie production guides. The empirical material shows that project management conventions and movie industry employ similar methods especially in scope management. Project management practices introduce a work breakdown structure (WBS) method, and movie production accomplishes the same task by developing a shooting script. Time management of the case movie deviates on most parts from the methods suggested in PMBOK. The major deviation is resource management. PMBOK suggests creating a resource breakdown structure. The case movie production accomplished this through budgeting process. Furthermore the popular movie production guides also disregard resource management as sovereign process. However the activity listing is quite analogous between the case movie and PMBOK. The final key observation is that although there is a broad set of effective and detailed movie industry specific methods, a comprehensive methodology that would cover the whole production process, such as Prince2 or Scrum, seems to be missing from the movie industry.

Project charter, scope, and time management in the movie industry

This thesis explores how the project charter development, project scope management, and project time management are executed in a Finnish movie production. The deviations and analogies between a case movie production and best practices suggested in PMBOK are presented. Empirical material from the case is gathered with two semi-structured interviews with a producer and a line producer. The interview data is categorized according to PMBOK knowledge areas. The analysis is complemented with movie industry specific norms found in popular movie production guides. The described and observed methods are linked together and the relationship between them is discussed. The project charter development, which is referred as a green light process in the movie industry, is mostly analogous between all areas. The deviations are in the level of formality. The green lighting in the case movie was accomplished without bureaucratic reports described in movie production guides. The empirical material shows that project management conventions and movie industry employ similar methods especially in scope management. Project management practices introduce a work breakdown structure (WBS) method, and movie production accomplishes the same task by developing a shooting script. Time management of the case movie deviates on most parts from the methods suggested in PMBOK. The major deviation is resource management. PMBOK suggests creating a resource breakdown structure. The case movie production accomplished this through budgeting process. Furthermore the popular movie production guides also disregard resource management as sovereign process. However the activity listing is quite analogous between the case movie and PMBOK. The final key observation is that although there is a broad set of effective and detailed movie industry specific methods, a comprehensive methodology that would cover the whole production process, such as Prince2 or Scrum, seems to be missing from the movie industry.

Hydraulisen kuristinmallin ja liikealustan ohjauksen kehittäminen reaaliaikasimulointiin

Diplomityön ensimmäisessä vaiheessa tutkittiin hydraulisen kuristimen ominaisuuksia ja esiteltiin numeerisesti tehokas kuristinmalli käyttäenpolynomifunktiota virtauksen laminaarisen ja transitioalueen kuvaukseen. Puoliempiirisen mallin paremmuus tulee esille siinä, että kuristimen geometriatietoja ei tarvita laskettaessa virtausta paine-eron perusteella. Reaaliaikasimuloinnissa esiintyy kompromisseja tarkkuuden ja laskentanopeuden välillä. Tätä asiaa tutkittiin kahden virtausalueen kuristinmallilla. Transition paine-eron ja integrointiaika-askelen valinnan vaikutus tarkkuuteen ja laskentanopeuteen tutkittiin. Toisessa vaiheessa tutkittiin mahdollisimman hyvän liiketuntuman tuottamista liikealustalla ohjaussignaalia kehittämällä. Liikealustan liikeradan rajallisuudesta johtuen ohjauksessa on perinteisesti käytetty washout-suodatusta, joka erottelee simuloitavan järjestelmän kiihtyvyyssignaalista vain nopeatkiihtyvyydet. Tässä työssä tutkittiin hitaiden kiihtyvyyksien ottamista mukaan liikealustan ohjaukseen liikealustan liikeradan puitteissa. Tämä toteutettiin kuvaamalla hitaat kiihtyvyydet kallistamalla liikealustaa, jolloin käyttäjään kohdistuva voima saatiin kuvattua gravitaatiota hyväksi käyttäen.