Ehkäisevän mekaanisen kunnossapidon nykytilanne, kehittäminen ja raportointi paperi- ja kartonkitehtaalla

Työn tarkoituksena on tutkia Empower Oy:n tuottamaa Storan Enson Anjalankosken paperi- ja kartonkitehtaiden ehkäisevää kunnossapitoa. Työ rajataan koskemaan mekaanista kunnossapitoa. Kunnossapitopalveluliiketoiminta asettaa vaatimuksia toiminnan raportoimiselle. Kuukausittain toimitettavaan asiakasraporttiin haluttiin lisätä kohta ehkäisevästä kunnossapidosta. Ongelmaksi muodostui kuitenkin se, mitä ja miten siitä tulisi raportoida. Työn teoriaosassa käydään läpi pintapuolisesti palveluliiketoimintaa. Kunnossapidosta on esitetty perusteoriaa, vikaantumismallit, kunnossapidon tunnusluvut ja kunnossapidon vaikutus tuotannon kokonaistehokkuuteen. Tämän jälkeen käydään läpi kunnossapitolajit ja keskitytään nimenomaan ehkäisevään kunnossapitoon. Ehkäisevä kunnossapito on jaettu karkeasti jaksotettuun ja kuntoon perustuvaan kunnossapitoon. Ehkäisevässä kunnossapidossa painotetaan oman toiminnan analysointia ja pyrkimystä jatkuvaan parantamiseen. Kunnossapidon toimintamalleja on tarkasteltu, jotta ymmärrettäisiin syyt, miksi kunnossapitoa tehdään ja mihin sillä pyritään. Työssä käydään läpi Inkeroisissa tehtävien ennakkohuoltotöiden teoriaa ja tarkastellaan tehtävien käytännön suorittamista. Lopuksi pohditaan ehkäisevän kunnossapidon raportointiin käytettävää tunnuslukua ja esitetään parannusehdotus nykyiseen raportointiin.

Sisäinen tarkastus organisaation riskienhallinnan tukena - empiirinen analyysi

Tutkimuksen tavoitteena on selvittää, millainen rooli sisäisellä tarkastuksella on määritelmänsä mukaisesti organisaation riskienhallinnassa ja kuinka tässä roolissa sisäinen tarkastus säilyttää riippumattoman ja objektiivisen asemansa. Aihepiirin tutkimuksessa on aiemmin nostettu esille huoli objektiivisuuden ja riippumattomuuden toteutumisesta sisäisen tarkastuksen tehtävien laajentuessa perinteisten arviointi- ja varmennustehtävien ulkopuolelle. Sisäinen tarkastus on ottamassa merkittävämpää roolia riskienhallinnassa, jossa konsultointiluonteisten tehtävien osuus jatkaa kasvuaan suhteessa perinteisiin tehtäviin. Tutkimuksen empirialla haetaan vahvistusta lähdeaineiston keskeisille havainnoille ja selvitetään samalla sisäisen tarkastajan riippumatonta ja objektiivista asemaa turvaavia toimia. Empiirinen osio toteutetaan sähköpostihaastatteluna valituille yksityisellä puolella toimiville sisäisen tarkastuksen päälliköille. Haastattelun kysymykset ovat muodoltaan sekä strukturoituja että vapaampia kysymyksiä. Sisäisen tarkastuksen roolia selvitetään deskriptiivisellä lähestymistavalla, jolla kuvaillaan asemaa lähdemateriaalin sekä empiiristen havaintojen puitteissa. Tutkimus luokitellaan kvalitatiiviseksi tutkimukseksi. Kahdeksalle sisäiselle tarkastajalle lähetetystä haastattelulomakkeesta vastaukset saatiin lopulta kahdelta sisäisen tarkastuksen päälliköltä. Tutkimuksen keskeiset havainnot osoittavat, että sisäisellä tarkastuksella on aktiivinen rooli riskien arvioinnissa ja riskeistä konsultoinnissa. Tarkastuksen riippumaton ja objektiivinen toiminta varmennetaan sisäisen tarkastuksen suoralla raportointiyhteydellä ylimpään johtoon sekä sisäisesti että ulkoisesti tapahtuvalla laadun varmennuksella. Tutkimuksessa tehdyt havainnot lisäävät tietoa ja ymmärrystä sisäisen tarkastuksen riippumattomuuden ja objektiivisuuden varmentamisesta riskienhallinnan tukena.

Älykäs kunnossapito

Valmistuksen ajatusmallin siirtyessä kohti kestävän kehityksen yhteiskuntaa, on kunnossapidon roolin täytynyt siirtyä kohti elinkaarilähtöistä ajattelua. Uusien ajattelutapojen lisäksi älykkäiden teknologioiden kehittymisen sekä liiketoiminnan integraation tarpeen lisääntymisen myötä on kehittynyt uusi kunnossapidon konsepti, älykäs kunnossapito. Työn tavoitteena on esitellä älykästä kunnossapitoa ja sen kehitystä eri näkökulmista, selvittää sen teollista käyttöä ja tutkimusta sekä arvioida sen ominaisuuksia ja tulevaisuutta. Työ on tehty Lappeenrannan teknillisen yliopiston tuotantotalouden koulutusohjelmalle. 2000-luvun alussa ensimmäisen kerran kirjallisuudessa esiintyneellä konseptilla on useita määrittelyjä, jotka vaihtelevat tarkasteltavan näkökulman mukaan. Älykkään kunnossapidon voidaan kuitenkin nähdä perustuvan älykkäillä teknologioilla toteutettuun laitteiden ja komponenttien valvontaan sekä kunnossapidon integraatioon tuotannon kanssa. Työn merkittävimpinä tuloksina voidaan pitää älykkään kunnossapidon ominaisuuksia, käyttöä sekä kyvykkyyksiä ja haasteita. Älykäs kunnossapito on kestävän kehityksen edistäjä, strateginen päätöksenteon apuväline sekä kilpailukyvyn parantaja. Suurista hyödyistä huolimatta ei sen käyttö ole vielä teollisuudessa suurta.

Development and Effect Analysis of the Asteri Consultative Auditing Process - Safety and Security Management in Educational Institutions

The Finnish legislation requires for a safe and secure learning environment. However, the comprehensive, risk based safety and security management (SSM) and the management commitment in the implementation and development of the SSM are not mentioned in the legislation. Multiple institutions, operators and researchers have studied and developed safety and security in educational institutions over the past decade. Typically the approach has been fragmented and without bringing up the importance of the comprehensive SSM. The development needs of the safety and security operations in universities have been studied. However, in universities of applied sciences (UASs) and in elementary schools (ESs), the performance level, strengths and weaknesses of the comprehensive SSM have not been studied. The objective of this study was to develop the comprehensive, risk based SSM of educational institutions by developing the new Asteri consultative auditing process and study its effects on auditees. Furthermore, the performance level in the comprehensive SSM in UASs and ESs were studied using Asteri and the TUTOR model developed by the Keski-Uusimaa Department for Rescue Services. In addition, strengths, development needs and differences were identified. In total, 76 educational institutions were audited between the years 2011 and 2014. The study is based on logical empiricism, and an observational applied research design was used. Auditing, observation and an electronic survey were used for data collection. Statistical analysis was used to analyze the collected information. In addition, thematic analysis was used to analyze the development areas of the organizations mentioned by the respondents in the survey. As one of the main contributions, this research presents the new Asteri consultative auditing process. Organizations with low performance levels on the audited subject benefit the most from the Asteri consultative auditing process. Asteri may be usable in many different types of audits, not only in SSM audits. As a new result, this study provides new knowledge on attitudes related to auditing. According to the research findings, auditing may generate negative attitudes and the auditor should take them into account when planning and preparing for audits. Negative attitudes can be compensated by producing added value, objectivity and positivity for the audit and, thus, improve the positive effects of auditing on knowledge and skills. Moreover, as the results of this study shows, auditing safety and security issues do not increase feelings of insecurity, but rather increase feelings of safety and security when using the new Asteri consultative auditing process with the TUTOR model. The results showed that the SSM in the audited UASs was statistically significantly more advanced than that in the audited ESs. However, there is still room for improvement in the ESs and the UASs as the approach to the SSM was fragmented. It can be assumed that the majority of Finnish UASs and ESs do not likely meet the basic level of the comprehensive, risk based the SSM.

Financier’s credit risk: A Performance-Based Classification Model

The purpose of this study is to view credit risk from the financier’s point of view in a theoretical framework. Results and aspects of the previous studies regarding measuring credit risk with accounting based scoring models are also examined. The theoretical framework and previous studies are then used to support the empirical analysis which aims to develop a credit risk measure for a bank’s internal use or a risk management tool for a company to indicate its credit risk to the financier. The study covers a sample of Finnish companies from 12 different industries and four different company categories and employs their accounting information from 2004 to 2008. The empirical analysis consists of six stage methodology process which uses measures of profitability, liquidity, capital structure and cash flow to determine financier’s credit risk, define five significant risk classes and produce risk classification model. The study is confidential until 15.10.2012.

Identifying first graders at risk of reading and writing difficulties : creating a group-based screening tool in kiswahili in Tanzania

Early identification of beginning readers at risk of developing reading and writing difficulties plays an important role in the prevention and provision of appropriate intervention. In Tanzania, as in other countries, there are children in schools who are at risk of developing reading and writing difficulties. Many of these children complete school without being identified and without proper and relevant support. The main language in Tanzania is Kiswahili, a transparent language. Contextually relevant, reliable and valid instruments of identification are needed in Tanzanian schools. This study aimed at the construction and validation of a group-based screening instrument in the Kiswahili language for identifying beginning readers at risk of reading and writing difficulties. In studying the function of the test there was special interest in analyzing the explanatory power of certain contextual factors related to the home and school. Halfway through grade one, 337 children from four purposively selected primary schools in Morogoro municipality were screened with a group test consisting of 7 subscales measuring phonological awareness, word and letter knowledge and spelling. A questionnaire about background factors and the home and school environments related to literacy was also used. The schools were chosen based on performance status (i.e. high, good, average and low performing schools) in order to include variation. For validation, 64 children were chosen from the original sample to take an individual test measuring nonsense word reading, word reading, actual text reading, one-minute reading and writing. School marks from grade one and a follow-up test half way through grade two were also used for validation. The correlations between the results from the group test and the three measures used for validation were very high (.83-.95). Content validity of the group test was established by using items drawn from authorized text books for reading in grade one. Construct validity was analyzed through item analysis and principal component analysis. The difficulty level of most items in both the group test and the follow-up test was good. The items also discriminated well. Principal component analysis revealed one powerful latent dimension (initial literacy factor), accounting for 93% of the variance. This implies that it could be possible to use any set of the subtests of the group test for screening and prediction. The K-Means cluster analysis revealed four clusters: at-risk children, strugglers, readers and good readers. The main concern in this study was with the groups of at-risk children (24%) and strugglers (22%), who need the most assistance. The predictive validity of the group test was analyzed by correlating the measures from the two school years and by cross tabulating grade one and grade two clusters. All the correlations were positive and very high, and 94% of the at-risk children in grade two were already identified in the group test in grade one. The explanatory power of some of the home and school factors was very strong. The number of books at home accounted for 38% of the variance in reading and writing ability measured by the group test. Parents´ reading ability and the support children received at home for schoolwork were also influential factors. Among the studied school factors school attendance had the strongest explanatory power, accounting for 21% of the variance in reading and writing ability. Having been in nursery school was also of importance. Based on the findings in the study a short version of the group test was created. It is suggested for use in the screening processes in grade one aiming at identifying children at risk of reading and writing difficulties in the Tanzanian context. Suggestions for further research as well as for actions for improving the literacy skills of Tanzanian children are presented.

A simulation model of the optimal maintenance strategy: conceptual agent-based approach

In this Master’s thesis agent-based modeling has been used to analyze maintenance strategy related phenomena. The main research question that has been answered was: what does the agent-based model made for this study tell us about how different maintenance strategy decisions affect profitability of equipment owners and maintenance service providers? Thus, the main outcome of this study is an analysis of how profitability can be increased in industrial maintenance context. To answer that question, first, a literature review of maintenance strategy, agent-based modeling and maintenance modeling and optimization was conducted. This review provided the basis for making the agent-based model. Making the model followed a standard simulation modeling procedure. With the simulation results from the agent-based model the research question was answered. Specifically, the results of the modeling and this study are: (1) optimizing the point in which a machine is maintained increases profitability for the owner of the machine and also the maintainer with certain conditions; (2) time-based pricing of maintenance services leads to a zero-sum game between the parties; (3) value-based pricing of maintenance services leads to a win-win game between the parties, if the owners of the machines share a substantial amount of their value to the maintainers; and (4) error in machine condition measurement is a critical parameter to optimizing maintenance strategy, and there is real systemic value in having more accurate machine condition measurement systems.

Creating an open-books implementation framework for a maintenance-related value-based life-cycle model

This study is a qualitative action research by its nature with elements of personal design in the form of a tangible model implementation framework construction. Utilized empirical data has been gathered via two questionnaires in relation to the arranged four workshop events with twelve individual participants. Five of them represented maintenance customers, three maintenance service providers and four equipment providers respectively. Further, there are two main research objectives in proportion to the two complementary focusing areas of this thesis. Firstly, the value-based life-cycle model, which first version has already been developed prior to this thesis, requires updating in order to increase its real-life applicability as an inter-firm decision-making tool in industrial maintenance. This first research objective is fulfilled by improving appearance, intelligibility and usability of the above-mentioned model. In addition, certain new features are also added. The workshop participants from the collaborating companies were reasonably pleased with made changes, although further attention will be required in future on the model’s intelligibility in particular as main results, charts and values were all reckoned as slightly hard to understand. Moreover, upgraded model’s appearance and added new features satisfied them the most. Secondly and more importantly, the premises of the model’s possible inter-firm implementation process need to be considered. This second research objective is delivered in two consecutive steps. At first, a bipartite open-books supported implementation framework is created and its different characteristics discussed in theory. Afterwards, the prerequisites and the pitfalls of increasing inter-organizational information transparency are studied in empirical context. One of the main findings was that the organizations are not yet prepared for network-wide information disclosure as dyadic collaboration was favored instead. However, they would be willing to share information bilaterally at least. Another major result was that the present state of companies’ cost accounting systems will definitely need implementation-wise enhancing in future since accurate and sufficiently detailed maintenance data is not available. Further, it will also be crucial to create supporting and mutually agreed network infrastructure. There are hardly any collaborative models, methods or tools currently in usage. Lastly, the essential questions about mutual trust and predominant purchasing strategies are cooperation-wise important. If inter-organizational activities are expanded, a more relational approach should be favored in this regard. Mutual trust was also recognized as a significant cooperation factor, but it is hard to measure in reality.

Oxidized LDL lipids as a risk factor for atherosclerosis

University of Turku, Faculty of Medicine, Department of Clinical Medicine, Department of Physical Activity and Health, Paavo Nurmi Centre, Doctoral Programme of Clinical Investigation, University of Turku, Turku, Finland. Annales Universitatis Turkuensis. Medica – Odontologica, Turku, Finland, 2014. Background: Atherosclerosis progression spans an entire lifetime and has a wide pool of risk factors. Oxidized LDL (oxLDL) is a crucial element in the progression of atherosclerosis. As a rather new member in the atherosclerosis risk factor family, its interaction with the traditional pro-atherogenic contributors that occur at different ages is poorly known. Aims: The aim of this study was to investigate oxLDL and its relation to major contributing risk factors in estimating atherosclerosis risk in data consisting mostly of adult men. The study subjects of this study consisted of four different sets of data, one of which contained also women. The age range of participants was 18-100 years and totaled 2337 participants (of whom 69% were men). Data on anthropometric and hormonal parameters, laboratory measures and medical records were assessed during 1998-2009. Results: Obesity was paralleled with high concentrations of oxLDL, which consequentially was reduced by weight reduction. Importantly, successful weight maintenance preserveed this benefit. A shift from insulin sensitivity to insulin resistance increased oxLDL. Smokers had more oxLDL than non-smokers. A combination of obesity and smoking, or smoking and low serum total testosterone,resulted in even higher levels of oxLDL than any of the three conditions alone. Proportioning oxLDL to HDL-c or apoA1 stood out as a risk factor of all-cause mortality in the elderly. Conclusions: OxLDL was associated with aging, androgens, smoking, obesity, insulin metabolism, weight balance and other circulating lipid classes. Through this variety of metabolic environments containing both constant conditions (aging and gender) as well as lifestyle issues, these findings supported an essential and multidimensional role that oxLDL plays in atherosclerosis pathogenesis.

How Is Credit Risk Estimated? Discussion and Evidence based on Cross-Industry Sample Utilizing the KMV Model

The purpose of this thesis is to focus on credit risk estimation. Different credit risk estimation methods and characteristics of credit risk are discussed. The study is twofold, including an interview of a credit risk specialist and a quantitative section. Quantitative section applies the KMV model to estimate credit risk of 12 sample companies from three different industries: automobile, banking and financial sector and technology. Timeframe of the estimation is one year. On the basis of the KMV model and the interview, implications for analysis of credit risk are discussed. The KMV model yields consistent results with the existing credit ratings. However, banking and financial sector requires calibration of the model due to high leverage of the industry. Credit risk is considerably driven by leverage, value and volatility of assets. Credit risk models produce useful information on credit worthiness of a business. Yet, quantitative models often require qualitative support in the decision-making situation.