Aglomeração de cortiça por compressão a quente

A diversificação do uso dos produtos de cortiça exige uma adaptação constante dos processos produtivos utilizados para a transformação deste produto. Este trabalho tem como principal intuito a idealização e investigação de um novo processo de fabrico adaptado a um tipo muito particular de produto, os aglomerados puros de cortiça. Estes, não recorrem a qualquer tipo de aglutinante para assegurar a sua ligação, apenas as resinas contidas na própria cortiça são utilizadas para esse efeito. Analisando os processos de fabrico atuais, verifica-se que, a conceção de geometrias complexas com aglomerados puros de cortiça, só é possível com recurso à maquinação. Este processo gera desperdício e tem uma série de processos que o antecedem, destacando-se a aglomeração prévia numa forma mais simples (bloco paralelepípedo ou cilindro) e o corte numa pré forma. A ideia de se executar uma peça complexa sem recurso à maquinação é o objetivo primordial deste trabalho. Para isso foi construído um molde, com todos os mecanismos auxiliares necessários, à semelhança do que já se faz noutro tipo de indústrias, nomeadamente, do vidro e do plástico. Esse mesmo molde foi submetido a uma série de ensaios para determinação dos parâmetros de enchimento e moldação, tendo-se chegado a uma formulação que garante características atrativas na peça final. A aglutinação do granulado de cortiça revelou-se bastante dependente de três parâmetros: a temperatura aplicada, a humidade do granulado e o grau de compactação aplicado. A industrialização do processo revelou-se também plausível de execução, sendo apenas necessários alguns melhoramentos. A utilização deste tipo de processo revela-se, portanto, atrativa para grandes séries de peças, conseguindo-se elevada reprodutibilidade das mesmas com apenas um processo, sem necessidade de procedimentos adicionais de acabamento.

Green Cork. Um caso de responsabilidade social e sustentabilidade

Neste caso de estudo apresentam-se as acções de Responsabilidade Social e Sustentabilidade das organizações envolvidas no Programa GREEN CORK, assim como alguns aspectos relacionados com marketing verde. O GREEN CORK é um Programa de Reciclagem de rolhas de cortiça que permite o financiamento de parte do Programa “CRIAR BOSQUES, CONSERVAR A BIODIVERSIDADE”, que utilizará exclusivamente árvores que constituem a nossa floresta autóctone. “ROLHAS POR QUERCUS” é a mensagem do Programa GREEN CORK.

Evaluating the efficiency of a vegetal coagulant in the treatment of industrial effluents

The present work aims at evaluating the efficiency of an organic polymer from vegetal source used as coagulant for treating different types of industrial effluents. This coagulant (Flox-QT) is obtained from the Black Acacia (Acacia mearnsii). The effluents studied were produced in petrochemical, leather, cork stoppers, metalworking, olive oil, glue, paint (printing), textile and paper industries. The parameters analyzed in the effluents before and after treatment were selected according to the type of wastewater and included pH, conductivity, apparent colour, turbidity, total suspended solids (TSS), chemical oxygen demand (COD) and some metals. The coagulant proved to be efficient for almost all effluents tested. The best results were obtained for the paper industry wastewater, with 91% removal of chemical oxygen demand and 95% of total suspended solids removal. The estimated cost of this treatment would be only 0.24 Euro per cubic meter of treated effluent, only regarding the price of the coagulant and the required dosage. The use of this coagulant is also adequate for the valorisation of the sludge obtained, which in this case could be recycled for paper production.

Sorption behaviour of bifenthrin on cork

Biphentrin, a known pyrethroid, was studied, aiming its removal from aqueous solutions by granulated cork sorption. Batch experiments, either for equilibrium or for kinetics, with two granulated cork sizes were performed and results were compared with those obtained with of activated carbon sorption. Langmuir and Freundlich adsorption isotherms were obtained both showing high linear correlations. Bifenthrin desorption was evaluated for cork and results varied with the granule size of sorbent. The results obtained in this work indicate that cork wastes may be used as a cheap natural sorbent for bifenthrin or similar compounds removal from wastewaters.

Adsorption behavior of α-cypermethrin on cork and activated carbon

Studies were undertaken to determine the adsorption behavior of α-cypermethrin [R)-α-cyano-3-phenoxybenzyl(1S)-cis- 3-(2,2-dichlorovinyl)-2,2-dimethylcyclopropanecarboxylate, and (S)-α-cyano-3-phenoxybenzyl (1R)-cis-3-(2,2-dichlorovinyl)-2,2- dimethylcyclopropanecarboxylate] in solutions on granules of cork and activated carbon (GAC). The adsorption studies were carried out using a batch equilibrium technique. A gas chromatograph with an electron capture detector (GC-ECD) was used to analyze α-cypermethrin after solid phase extraction with C18 disks. Physical properties including real density, pore volume, surface area and pore diameter of cork were evaluated by mercury porosimetry. Characterization of cork particles showed variations thereby indicating the highly heterogeneous structure of the material. The average surface area of cork particles was lower than that of GAC. Kinetics adsorption studies allowed the determination of the equilibrium time—24 hours for both cork (1–2 mm and 3–4 mm) and GAC. For the studied α-cypermethrin concentration range, GAC revealed to be a better sorbent. However, adsorption parameters for equilibrium concentrations, obtained through the Langmuir and Freundlich models, showed that granulated cork 1–2 mm have the maximum amount of adsorbed α-cypermethrin (qm) (303 μg/g); followed by GAC (186 μg/g) and cork 3-4 mm (136 μg/g). The standard deviation (SD) values, demonstrate that Freundlich model better describes the α-cypermethrin adsorption phenomena on GAC, while α-cypermethrin adsorption on cork (1-2 mm and 3-4 mm) is better described by the Langmuir. In view of the adsorption results obtained in this study it appears that granulated cork may be a better and a cheaper alternative to GAC for removing α-cypermethrin from water.

Innovative manufacturing process for hybrid pultruded products based on cork and polymeric pre-shapes

Pultruded products are being targeted by a growing demand due to its excellent mechanical properties and low chemical reactivity, ensuring a low level of maintenance operations and allowing an easier assembly operation process than equivalent steel bars. In order to improve the mechanical drawing process and solve some acoustic and thermal insulation problems, pultruded pipes of glass fibre reinforced plastics (GFRF) can be filled with special products that increase their performance regarding the issues previously referred. The great challenge of this work was drawing a new equipment able to produce pultruded pipes filled with cork or polymeric pre-shaped bars as a continuous process. The project was carried out successfully and the new equipment was built and integrated in the pultrusion equipment already existing, allowing to obtain news products with higher added-value in the market, covering some needs previously identified in the field of civil construction.