Washcoated Pd/Al2O3 monoliths for the liquid phase hydrodechlorination of dioxins

The catalytic activity and durability of 2 wt.% Pd/Al2O3 in powder and washcoated on cordierite monoliths were examined for the liquid phase hydrodechlorination (LPHDC) of polychlorinated dibenzo-p-dioxins/polychlorinated dibenzofurans (PCDD/Fs), also known as dioxins. NaOH was employed as a neutralizing agent, and 2-propanol was used as a hydrogen donor and a solvent. Fresh and spent powder and monolith samples were characterized by elemental analysis, surface area, hydrogen chemisorption, scanning electron microscopy/energy dispersive X-ray spectroscopy (SEM/EDX), and transmission electron microscopy/energy dispersive X-ray spectroscopy (TEM/EDX). Three reactor configurations were compared including the slurry and monolith batch reactors as well as the bubble loop column resulting in 100, 70, and 72% sample toxicity reduction, respectively, after 5 h of reaction. However, the slurry and monolith batch reactors lead to catalyst sample loss via a filtration process (slurry) and washcoat erosion (monolith batch), as well as rapid deactivation of the powder catalyst samples. The monolith employed in the bubble loop column remained stable and active after four reaction runs. Three preemptive regeneration methods were evaluated on spent monolith catalyst including 2-propanol washing, oxidation/reduction, and reduction. All three procedures reactivated the spent catalyst samples, but the combustion methods proved to be more efficient at eliminating the more stable poisons.

Selective hydrogenation by novel composite supported Pd egg-shell catalysts

Two organic–inorganic mixed phase supports were prepared, comprising an alumina filler and polymers of different chemical nature. Four low loaded Pd catalysts were prepared. Good activities and selectivities were obtained during the hydrogenations of styrene, 1-heptyne and 2,3-butanedione. The catalysts were found to have excellent mechanical properties and could be used in applications needing high attrition resistance and crushing strength. In this sense, processes for fine chemicals using slurry reactors or processes for commodities using long packed beds could advantageously use them.