Metallographic Sample Prepared by Ion Beam Etching

Ion beam etching technique was used to reveal the metallograhpic microstructure and interface morphology of electroplating chromium coating, in particular, whose substrate surface layer was treated in advance by laser quenching. Chemical etchings were, also conducted for comparison. The reveal microstructures were observed and analyzed by scanning electron microscopy. The results show that ion beam etching can reveal well the whole microstructures of composite coating-substrate materials.

激光硬化基体对镀铬层组织和结合的影响

采用激光相变硬化的方法在电镀前对基体表层预先进行处理，以改善镀层与基体的结合强度，提高其承载能力。借助扫描电镜（SEM）分析镀铬层的组织和界面，对镀层、相变硬化区和基体的硬度变化进行分析，对镀层抗高温烧蚀能力进行测试。结果表明，基体经激光相变硬化处理后，既可以促进镀层外延生长，又可以在镀层和基体之间实现硬度的梯度过渡，从而可以改善结合，缓解应力，提高承载能力，镀层的抗剥落能力和使用寿命得到显著提高。激光相变硬化得到细小的淬火马氏体，位错密度显著增加，表面活性增强，是促进镀层外延生长的主要原因。

Characteristics of the interface of a laser-quenched steel substrate and chromium electroplate

The interface of a laser-discrete-quenched steel substrate and as-deposited chromium electroplate was investigated by ion beam etching, dissolving-substrate-away and using a Vickers microhardness tester, in an attempt to reveal the mechanism that the service life of the chromium-coated parts is increased by the duplex technique of laser pre-quenching plus chromium post-depositing. The laser quenching of the steel substrate can reduce the steep hardness gradient at the substrate/chromium interface and improve the load-bearing capacity of chromium electroplate. Moreover, the laser quenching prior to plating has an extremely great effect on the morphologies and microstructure of the substrate/chromium interface: there is a transient interlayer at the original substrate/chromium interface while there is not at the laser-quenchedzone/chromium interface; the near-substrate surface microstructure and morphologies of the free-standing chromium electrodeposits, whose substrate was dissolved away with nital 30% in volume, inherit the periodically gradient characteristics of the laser-discrete-quenched substrate surface. (c) 2006 Elsevier B.V. All rights reserved.

镀铬/高能束复合表面处理研究进展

根据高能束对镀铬涂层及其界面强化机制的不同,镀铬/高能束表面复合技术可分为两类:高能束强化镀铬涂层复合技术和高能束预处理基体/镀铬复合技术.前者典型代表有激光表面强化或等离子体氮化/镀铬涂层;后者主要代表是激光预淬火基体/镀铬复合表面处理.综合阐述了上述3种典型的复合处理技术的原理、目的及实际综合效果;通过试验初步探讨了激光预淬火基体/镀铬复合技术延长镀铬身管寿命的主要机理.

微生物法沥取重金属污泥中铬的研究

本文研究了两种微生物及其组合沥取、回收用微生物法治理电镀铬废水产生的铬污泥中的铬。铬污泥富含C、N、O，含铬量为13%， 经X-光电子能谱分析铬以三价态(氢氧化铬)存在。二种微生物分别从一酸性矿水和酸性污泥中分离筛选得到，经鉴定为硫杆菌属 (Thiobacillus Beijerinek)的两个不同种，一为氧化亚铁硫杆菌(Thiobacillu ferrooxidans, TF), 另一为氧化硫硫杆菌 (Thiobacillus thiooxidans, TT)。研究并比较了不同微生物对污泥中铬的沥取能力，结果表明，TT菌沥取铬效率最高。振荡、动 态淋滤、静置等沥取方式经过研究表明动态淋滤为最佳，室温条件下(15-20℃)，污泥浓度为20g/L时，总铬沥出率达60%时所需时 间：动态淋滤为48.5h，振荡和静置方式分别为91.22，81.6h。研究了不同温度、不同起始PH、不同污泥浓度及非成熟菌液对微生 物沥取能力的影响：(1) 沥取前期，温度对铬的沥出影响较大；微生物沥取反应基本属一级反应；温度与反应速率的关系基本符合 Arrhenius方程，但沥取后期这一特点并不突出。(2) 沥取液最适起始PH为菌液自然PH；PH值的人为改变将使铬的沥出大大降低。 (3) 污泥浓度与铬的沥出呈正相关，但浓度高于30g/L时，铬的沥出量不再增加。(4) 非成熟菌液沥出铬的能力较差，但沥取液中 微生物生长繁殖较为活跃。总结微生物沥取反应最佳沥取条件为：TT成熟菌液、污泥浓度10g/L、温度25-36℃、动态淋滤方式，此 时铬几乎可100%从污泥中沥出。经扫描电镜分析，沥取开始时，微生物紧密吸附于污泥颗粒表面上，表面紧密吸附为微生物发挥功 能提供了基础。微生物沥取污泥中铬的反应机理推测为：硫细菌代谢产硫酸或氧化Fe2+成Fe3+，利用酸，Fe3+ 及自身氧化酶系统 氧化污泥中Cr3+为Cr6+,Cr6+溶出结晶为CrO3。This paper has studied bioleaching and recovery of Chronium(Cr)from electroplating sludge by two consortum of bacteria and their combination, with sludge produced by microbiological process treating electroplating wastewater containing Cr as material. The share of Cr is 13% and its state is Cr (OH)3 in the sludge. One of the bacteria in the paper was isolated from acid sewage sludge and the other was from acid mineral water. The former was tested and determined as Thiobacillus ferroxidans(TF) and the latter was Thiobacillus thiooxidans(TT). Different microorganisms, responsible for the metal leaching activity, have great influence on the efficiency of leaching. The results showed that TT has biggest power. Experiments were conducted to examined effects of three different ways of leaching(Shaking, Down-leaching, Static-leaching). When temperature was in-door's (15-20℃)and concentration of the sludge was 20g/L, the bioleaching time required to reach 60% of Cr solubilization with the above three ways were 91.2, 48.5, 81.6h respectively. Down-leaching was proved to be the most efficient. The influence of different temperature, initial PH, concentration of the sludge and non-mature inoculum had been studied. The results obtained reveal that: (1) The variation of temperature is important during the time from initial to middle of leaching. The reaction of bioleaching belongs to first-order. The relation between the bioleaching rate constant(In k)and temerature can be expressed by Arrhenius function. (2) The fittest initial PH is the nature PH of mature inoculum. Any alteration with it could cause clearly negative effection. (3) The concentration of the sludge can make strong influence on the bioleaching efficiency. But when the concentration is above 30g/L, the increasing of Cr in the solution is little. (4) If non-mature inoculum acts as the bioleachin microorganism, little quantity of Cr would be gained from the sludge. But the micormass in the solution is very active. The results from electron microscope showed that microorganisms adhered to the surface of the sludge and the adherence was the first stage of the bioleaching. Some salts of Cr can be obtained afer the water of the bioleaching solution being evaporated. By analysing the results of experiment with X-Ray spectroscopy, the salt was identified as CrO3. The recovery rate of Cr is 78.4%.

Anodic Stripping Voltammetry at Bismuth-Coated and Uncoated Carbon Microdisk Electrodes:Application to Trace Metals Analysis in Flood Samples

This article reports on the performance of a bismuth-coated carbon microdisk electrode (BiFμE) for the determination of trace heavy metals by anodic stripping voltammetry (ASV). The BiFμE was prepared by electrodeposition of a metallic bismuth film onto the microdisk, by applying an in-situ electroplating procedure. To test the performance of the BiFμE, ASV measurements were performed on synthetic solutions containing Cd2+, Pb2+, and Cu2+ as target ions. The results indicated that cadmium and lead gave well-defined ASV peaks with no interference, and their quantitative determination could be carried out straightforwardly. In particular, linear calibration curves over the range 5.0 x 10-8-1.0 x 10-6M for both ions, and detection limits of 7.8 and 2.9 nM, for cadmium and lead, respectively, after applying a 60 sec preconcentration step, were obtained. The reproducibility was also satisfactory, the relative standard deviation (RSD) being within 2.5% for both ions. Copper, instead, gave an ASV response that. in most experimental conditions, overlapped with that of bismuth. This circumstance made the determination of copper at the BiFμE difficult. Since the latter element could be detected reliably at the uncoated carbon microdisk electrode (CμE), both BiFμE and CμE were employed, respectively, for the determination of lead and copper ions in drinking water, wine, and tomato sauce.

Synthesis of N-Methylimidazolium Functionalized Strongly Basic Anion Exchange Resins for Adsorption of Cr(VI)

N-Methylimidazolium functionalized strongly basic anion exchange resins in the Cl- form (RCI) and SO46- form (R2SO4) were synthesized and employed for adsorption of Cr(VI) from aqueous solution. FT-IR and elementary analysis proved the structures of anion exchange resins and the content of functional groups. The gel-type strongly basic anion exchange resins had high thermal stability according to TGA and good chemical stability under the experimental conditions. The adsorption behaviors of Cr(VI) on RCI and R2SO4 were studied using the batch technique. It was shown that adsorption equilibrium was reached rapidly within 60 min. The adsorption data for RCI and R2SO4 were consistent with the Langmuir isotherm equation.