Investigation of capacitive discharge heating of metallic glasses

In recent years, the discovery of bulk metallic glasses with exceptional properties has generated much interest. One of their most intriguing features is their capacity for viscous flow above the glass transition temperature. This characteristic allows metallic glasses to be formed like plastics at modest temperatures. However, crystallization of supercooled metallic liquids in the best bulk metallic glass-formers is much more rapid than in most polymers and silicate glass-forming liquids. The short times to crystallization impairs experimentation on and processing of supercooled glass-forming metallic liquids. A technique to rapidly and uniformly heat metallic glasses at rates of 10⁵ to 10⁶ kelvin per second is presented. A capacitive discharge is used to ohmically heat metallic glasses to temperatures in the super cooled liquid region in millisecond time-scales. By heating samples rapidly, the most time-consuming step in experiments on supercooled metallic liquids is reduced orders of magnitude in length. This allows for experimentation on and processing of metallic liquids in temperature ranges that were previously inaccessible because of crystallization.

A variety of forming techniques, including injection molding and forging, were coupled with capacitive discharge heating to produce near net-shaped metallic glass parts. In addition, a new forming technique, which combines a magnetic field with the heating current to produce a forming force, was developed. Viscosities were measured in previously inaccessible temperature ranges using parallel plate rheometry combined with capacitive discharge heating. Lastly, a rapid pulse calorimeter was developed with this technique to investigate the thermophysical behavior of metallic glasses at these rapid heating rates.

Development of semicrystalline morphology of poly(L-lactic acid) during processing of a vascular scaffold

New and promising treatments for coronary heart disease are enabled by vascular scaffolds made of poly(L-lactic acid) (PLLA), as demonstrated by Abbott Vascular’s bioresorbable vascular scaffold. PLLA is a semicrystalline polymer whose degree of crystallinity and crystalline microstructure depend on the thermal and deformation history during processing. In turn, the semicrystalline morphology determines scaffold strength and biodegradation time. However, spatially-resolved information about the resulting material structure (crystallinity and crystal orientation) is needed to interpret in vivo observations.

The first manufacturing step of the scaffold is tube expansion in a process similar to injection blow molding. Spatial uniformity of the tube microstructure is essential for the consistent production and performance of the final scaffold. For implantation into the artery, solid-state deformation below the glass transition temperature is imposed on a laser-cut subassembly to crimp it into a small diameter. Regions of localized strain during crimping are implicated in deployment behavior.

To examine the semicrystalline microstructure development of the scaffold, we employed complementary techniques of scanning electron and polarized light microscopy, wide-angle X-ray scattering, and X-ray microdiffraction. These techniques enabled us to assess the microstructure at the micro and nano length scale. The results show that the expanded tube is very uniform in the azimuthal and axial directions and that radial variations are more pronounced. The crimping step dramatically changes the microstructure of the subassembly by imposing extreme elongation and compression. Spatial information on the degree and direction of chain orientation from X-ray microdiffraction data gives insight into the mechanism by which the PLLA dissipates the stresses during crimping, without fracture. Finally, analysis of the microstructure after deployment shows that it is inherited from the crimping step and contributes to the scaffold’s successful implantation in vivo.

On the Stability of Supersonic Boundary Layers with Injection

The problem of supersonic flow over a 5 degree half-angle cone with injection of gas through a porous section on the body into the boundary layer is studied experimentally. Three injected gases are used: helium, nitrogen, and RC318 (octafluorocyclobutane). Experiments are performed in a Mach 4 Ludwieg tube with nitrogen as the free stream gas. Shaping of the injector section relative to the rest of the body is found to admit a "tuned" injection rate which minimizes the strength of shock waves formed by injection. A high-speed schlieren imaging system with a framing rate of 290 kHz is used to study the instability in the region of flow downstream of injection, referred to as the injection layer. This work provides the first experimental data on the wavelength, convective speed, and frequency of the instability in such a flow. The stability characteristics of the injection layer are found to be very similar to those of a free shear layer. The findings of this work present a new paradigm for future stability analyses of supersonic flow with injection.