Thermal shields for heat loss reduction in Siemens-type CVD reactors

The use of thermal shields to reduce radiation heat loss in Siemens-type CVD reactors is analyzed, both theoretically and experimentally. The potential savings from the use of the thermal shields is first explored using a radiation heat model that takes emissivity variations with wavelength into account, which is important for materials that do not behave as grey bodies. The theoretical calculations confirm that materials with lower surface emissivity lead to higher radiation savings. Assuming that radiation heat loss is responsible for around 50% of the total power consumption, a reduction of 32.9% and 15.5% is obtained if thermal shields with constant emissivities of 0.3 and 0.7 are considered, respectively. Experiments considering different thermal shields are conducted in a laboratory CVD reactor, confirming that the real materials do not behave as grey bodies, and proving that significant energy savings in the polysilicon deposition process are obtained. Using silicon as a thermal shield leads to energy savings of between 26.5-28.5%. For wavelength-dependent emissivities, the model shows that there are significant differences in radiation heat loss, of around 25%, when compared to that of constant emissivity. The results of the model highlight the importance of having reliable data on the emissivities within the relevant range of wavelengths, and at deposition temperatures, which remains a pending issue.

Ultra high temperature latent heat energy storage and thermophotovoltaic energy conversion

A conceptual energy storage system design that utilizes ultra high temperature phase change materials is presented. In this system, the energy is stored in the form of latent heat and converted to electricity upon demand by TPV (thermophotovoltaic) cells. Silicon is considered in this study as PCM (phase change material) due to its extremely high latent heat (1800 J/g or 500 Wh/kg), melting point (1410 C), thermal conductivity (~25 W/mK), low cost (less than $2/kg or $4/kWh) and abundance on earth. The proposed system enables an enormous thermal energy storage density of ~1 MWh/m3, which is 10e20 times higher than that of lead-acid batteries, 2e6 times than that of Li-ion batteries and 5e10 times than that of the current state of the art LHTES systems utilized in CSP (concentrated solar power) applications. The discharge efficiency of the system is ultimately determined by the TPV converter, which theoretically can exceed 50%. However, realistic discharge efficiencies utilizing single junction TPV cells are in the range of 20e45%, depending on the semiconductor bandgap and quality, and the photon recycling efficiency. This concept has the potential to achieve output electric energy densities in the range of 200-450 kWhe/m3, which is comparable to the best performing state of the art Lithium-ion batteries.

Multiple solutions and numerical analysis to the dynamic and stationary models coupling a delayed energy balance model involving latent heat and discontinuous albedo with a deep ocean

We study a climatologically important interaction of two of the main components of the geophysical system by adding an energy balance model for the averaged atmospheric temperature as dynamic boundary condition to a diagnostic ocean model having an additional spatial dimension. In this work, we give deeper insight than previous papers in the literature, mainly with respect to the 1990 pioneering model by Watts and Morantine. We are taking into consideration the latent heat for the two phase ocean as well as a possible delayed term. Non-uniqueness for the initial boundary value problem, uniqueness under a non-degeneracy condition and the existence of multiple stationary solutions are proved here. These multiplicity results suggest that an S-shaped bifurcation diagram should be expected to occur in this class of models generalizing previous energy balance models. The numerical method applied to the model is based on a finite volume scheme with nonlinear weighted essentially non-oscillatory reconstruction and Runge–Kutta total variation diminishing for time integration.

Radiation heat savings in polysilicon production: validation of results through a CVD laboratory prototype

This work aims at a deeper understanding of the energy loss phenomenon in polysilicon production reactors by the so-called Siemens process. Contributions to the energy consumption of the polysilicon deposition step are studied in this paper, focusing on the radiation heat loss phenomenon. A theoretical model for radiation heat loss calculations is experimentally validated with the help of a laboratory CVD prototype. Following the results of the model, relevant parameters that directly affect the amount of radiation heat losses are put forward. Numerical results of the model applied to a state-of-the-art industrial reactor show the influence of these parameters on energy consumption due to radiation per kilogram of silicon produced; the radiation heat loss can be reduced by 3.8% when the reactor inner wall radius is reduced from 0.78 to 0.70 m, by 25% when the wall emissivity is reduced from 0.5 to 0.3, and by 12% when the final rod diameter is increased from 12 to 15 cm.

Heat losses in a CVD reactor for polysilicon: comprehensive model and experimental validation

This work addresses heat losses in a CVD reactor for polysilicon production. Contributions to the energy consumption of the so-called Siemens process are evaluated, and a comprehensive model for heat loss is presented. A previously-developed model for radiative heat loss is combined with conductive heat loss theory and a new model for convective heat loss. Theoretical calculations are developed and theoretical energy consumption of the polysilicon deposition process is obtained. The model is validated by comparison with experimental results obtained using a laboratory-scale CVD reactor. Finally, the model is used to calculate heat consumption in a 36-rod industrial reactor; the energy consumption due to convective heat loss per kilogram of polysilicon produced is calculated to be 22-30 kWh/kg along a deposition process.

Evapotranspiration of grapevine trained to a gable trellis system under netting and black plastic mulching

The evapotranspiration (ET c) of a table grape vineyard (Vitis vinifera, cv. Red Globe) trained to a gable trellis under netting and black plastic mulching was determined under semiarid conditions in the central Ebro River Valley during 2007 and 2008. The netting was made of high-density polyethylene (pores of 12 mm2) and was placed just above the ground canopy about 2.2 m above soil surface. Black plastic mulching was used to minimize soil evaporation. The surface renewal method was used to obtain values of sensible heat flux (H) from high-frequency temperature readings. Later, latent heat flux (LE) values were obtained by solving the energy balance equation. For the May–October period, seasonal ET c was about 843 mm in 2007 and 787 mm in 2008. The experimental weekly crop coefficients (K cexp) fluctuated between 0.64 and 1.2. These values represent crop coefficients adjusted to take into account the reduction in ET c caused by the netting and the black plastic mulching. Average K cexp values during mid- and end-season stages were 0.79 and 0.98, respectively. End-season K cexp was higher due to combination of factors related to the precipitation and low ET o conditions that are typical in this region during fall. Estimated crop coefficients using the Allen et al. (1998) approach adjusting for the effects of the netting and black plastic mulching (K cFAO) showed a good agreement with the experimental K cexp values.

Evapotranspiration and crop coefficients of rice (Oryza sativa L.) under sprinkler irrigation in a semiarid climate determined by the surface renewal method

The evapotranspiration (ETc) of sprinkler-irrigated rice was determined for the semiarid conditions of NE Spain during 2001, 2002 and 2003. The surface renewal method, after calibration against the eddy covariance method, was used to obtain values of sensible heat flux (H) from high-frequency temperature readings. Latent heat flux values were obtained by solving the energy balance equation. Finally, lysimeter measurements were used to validate the evapotranspiration values obtained with the surface renewal method. Seasonal rice evapotranspiration was about 750–800 mm. Average daily ETc for mid-season (from 90 to 130 days after sowing) was 5.1, 4.5 and 6.1 mm day−1 for 2001, 2002 and 2003, respectively. The experimental weekly crop coefficients fluctuated in the range of 0.83–1.20 for 2001, 0.81–1.03 for 2002 and 0.84–1.15 for 2003. The total growing season was about 150–160 days. In average, the crop coefficients for the initial (Kcini), mid-season (Kcmid) and late-season stages (Kcend) were 0.92, 1.06 and 1.03, respectively, the length of these stages being about 55, 45 and 25 days, respectively.

On track for solar grade silicon through a siemens process-type laboratory reactor: operating conditions and energy savings

Polysilicon cost impacts significantly on the photovoltaics (PV) cost and on the energy payback time. Nowadays, the besetting production process is the so called Siemens process, polysilicon deposition by chemical vapor deposition (CVD) from Trichlorosilane. Polysilicon purification level for PV is to a certain extent less demanding that for microelectronics. At the Instituto de Energía Solar (IES) research on this subject is performed through a Siemens process-type laboratory reactor. Through the laboratory CVD prototype at the IES laboratories, valuable information about the phenomena involved in the polysilicon deposition process and the operating conditions is obtained. Polysilicon deposition by CVD is a complex process due to the big number of parameters involved. A study on the influence of temperature and inlet gas mixture composition on the polysilicon deposition growth rate, based on experimental experience, is shown. Moreover, CVD process accounts for the largest contribution to the energy consumption of the polysilicon production. In addition, radiation phenomenon is the major responsible for low energetic efficiency of the whole process. This work presents a model of radiation heat loss, and the theoretical calculations are confirmed experimentally through a prototype reactor at our disposal, yielding a valuable know-how for energy consumption reduction at industrial Siemens reactors.

Morteros acumuladores con parafinas microencapsuladas para el aprovechamiento de la energía solar en suelos radiantes

Esta Tesis plantea la pregunta de si el uso de morteros con parafinas microencapsuladas combinado con colectores solares térmicos puede reducir el consumo de energías convencionales, en un sistema tradicional de suelo radiante. Se pretende contribuir al conocimiento acerca del efecto que produce en el edificio, el calor latente acumulado en suelos radiantes, utilizando morteros de cemento Portland con material de cambio de fase (PCM), en conjunto con la energía solar. Para cumplir con este propósito, la investigación se desarrolla considerando diversos aspectos. En primer lugar, se revisa y analiza la documentación disponible en la actualidad, de almacenamiento de energía mediante calor latente en la construcción, y en particular la aplicación de microcápsulas de PCM en morteros y suelos radiantes. También se revisa la documentación relacionada con la aplicación de la energía solar térmica y en suelo radiante. Se analiza la normativa vigente respecto al material, a los colectores solares y al suelo radiante. Se verifica que no hay normativa relacionada con mortero-PCM, debido a esto se aplica en la investigación una adaptación de la existente. La fase experimental desarrollada esta principalmente dirigida a la cuantificación, caracterización y evaluación de las propiedades físicas, mecánicas y térmicas del mortero de cemento Portland con parafinas microencapsuladas. Los resultados obtenidos y su análisis, permiten conocer el comportamiento de este tipo de morteros, con las diferentes variables aplicadas en la investigación. Además, permite disponer de la información necesaria, para crear una metodología para el diseño de morteros con parafina microencapsulada, tanto del punto de vista de su resistencia a la compresión y contenido de PCM, como de su comportamiento térmico como acumulador de calor. Esto se logra procesando la información obtenida y generando modelos matemáticos, para dosificar mezclas, y predecir la acumulación de calor en función de su composición. Se determinan los tipos y cantidades de PCM, y el cemento más adecuado. Se obtienen importantes conclusiones respecto a los aspectos constructivos a considerar en la aplicación de morteros con PCM, en suelo radiante. Se analiza y evalúa la demanda térmica que se puede cubrir con el suelo radiante, utilizando morteros con parafina microencapsulada, a través de la acumulación de energía solar producida por colectores solares, para condiciones climáticas, técnicas y tipologías constructivas específicas. Se determina que cuando los paneles cubren más de 60 % de la demanda por calefacción, se puede almacenar en los morteros con PCM, el excedente generado durante el día. Se puede cubrir la demanda de acumulación de energía con los morteros con PCM, en la mayoría de los casos analizados. Con esto, se determina que el uso de morteros con PCM, aporta a la eficiencia energética de los edificios, disminuyendo el consumo de energías convencionales, reemplazándola por energía solar térmica. En esta investigación, el énfasis está en las propiedades del material mortero de cemento-PCM y en poder generar metodologías que faciliten su uso. Se aborda el uso de la energía solar, para verificar que es posible su acumulación en morteros con PCM aplicados en suelo radiante, posibilitando el reemplazo de energías convencionales. Quedan algunos aspectos de la aplicación de energía solar a suelo radiante con morteros con PCM, que no han sido tratados con la profundidad que requieren, y que resultan interesantes de evaluar en este tipo de aplicaciones constructivas, como entre otros, los relacionados con la cuantificación de los ahorros de energía en las diferentes estaciones del año, de la estabilización de temperaturas internas, su análisis de costo y la optimización de este tipo de sistemas para utilización en verano, los que dan pie para otras Tesis o proyectos de investigación. ABSTRACT This Thesis proposes the question of whether the use of mortars with microencapsulated paraffin combined with solar thermal collectors can reduce conventional energy consumption in a traditional heating floor system. It aims to contribute to knowledge about the effect that it has on the building, the latent heat accumulated in heating floor, using Portland cement mortars with phase change material (PCM), in conjunction with solar energy. To fulfill this purpose, the research develops it considering various aspects. First, it reviews and analyzes the documentation available today, about energy storage by latent heat in the building, and in particular the application of PCM microcapsules in mortars and heating floors. It also reviews the documentation related to the application of solar thermal energy and heating floor. Additionally, it analyzes the current regulations regarding to material, solar collectors and heating floors. It verifies that there aren’t regulations related to PCM mortar, due to this, it applies an adaptation in the investigation. The experimental phase is aimed to the quantification, mainly, characterization and evaluation of physical, mechanical and thermal properties of Portland cement mortar with microencapsulated paraffin. The results and analysis, which allow us to know the behavior of this type of mortars with different variables applied in research. It also allows having the information necessary to create a methodology for designing mortars with microencapsulated paraffin, both from the standpoint of its resistance to compression and PCM content, and its thermal performance as a heat accumulator. This accomplishes by processing the information obtained, and generating mathematical models for dosing mixtures, and predicting heat accumulation depending on their composition. The research determines the kinds and amounts of PCM, and the most suitable cement. Relevant conclusions obtain it regarding constructive aspects to consider in the implementation of PCM mortars in heating floor. Also, it analyzes and evaluates the thermal demand that it can be covered in heating floor using microencapsulated paraffin mortars, through the accumulation of solar energy produced by solar collectors to weather conditions, technical and specific building typologies. It determines that if the panels cover more than 60% of the demand for heating, the surplus generated during the day can be stored in PCM mortars. It meets the demand of energy storage with PCM mortars, in most of the cases analyzed. With this, it determines that the use of PCM mortars contributes to building energy efficiency, reducing consumption of conventional energy, replacing it with solar thermal energy. In this research approaches the use of solar energy to determine that it’s possible to verify its accumulation in PCM mortars applied in heating floor, enabling the replacement of conventional energy. The emphasis is on material properties of PCM mortar and, in order to generate methodologies to facilitate their use. There are some aspects of solar energy application in PCM mortars in heating floor, which have not been discussed with the depth required, and that they are relevant to evaluate in this kind of construction applications, including among others: the applications related to the energy savings quantification in different seasons of the year, the stabilizing internal temperatures, its cost analysis and optimization of these systems for use in summer, which can give ideas for other thesis or research projects.

Steady state analysis of a storage integrated solar thermophotovoltaic (SISTPV) system

This paper presents the theoretical analysis of a storage integrated solar thermophotovoltaic (SISTPV) system operating in steady state. These systems combine thermophotovoltaic (TPV) technology and high temperature thermal storage phase-change materials (PCM) in the same unit, providing a great potential in terms of efficiency, cost reduction and storage energy density. The main attraction in the proposed system is its simplicity and modularity compared to conventional Concentrated Solar Power (CSP) technologies. This is mainly due to the absence of moving parts. In this paper we analyze the use of Silicon as the phase change material (PCM). Silicon is an excellent candidate because of its high melting point (1680 K) and its very high latent heat of fusion of 1800 kJ/kg, which is about ten times greater than the conventional PCMs like molten salts. For a simple system configuration, we have demonstrated that overall conversion efficiencies up to ?35% are approachable. Although higher efficiencies are expected by incorporating more advanced devices like multijunction TPV cells, narrow band selective emitters or adopting near-field TPV configurations as well as by enhancing the convective/conductive heat transfer within the PCM. In this paper, we also discuss about the optimum system configurations and provide the general guidelines for designing these systems. Preliminary estimates of night time operations indicate it is possible to achieve over 10 h of operation with a relatively small quantity of Silicon.

Metodología de simulación numérica de la transferencia de calor por ebullición en película en torno a superficies esféricas refrigeradas por líquido saturado en convección libre: aplicación a reactores nucleares de lecho de bolas (PBR)

En la presente Tesis se realizó un análisis numérico, usando el código comercial Ansys-Fluent, de la refrigeración de una bola de combustible de un reactor de lecho de bolas (PBR, por sus siglas en inglés), ante un escenario de emergencia en el cual el núcleo sea desensamblado y las bolas se dejen caer en una piscina de agua, donde el mecanismo de transferencia de calor inicialmente sería la ebullición en película, implicando la convección y la radiación al fluido. Previamente se realizaron pruebas de validación, comparando los resultados numéricos con datos experimentales disponibles en la literatura para tres geometrías diferentes, lo cual permitió seleccionar los esquemas y modelos numéricos con mejor precisión y menor costo computacional. Una vez identificada la metodología numérica, todas las pruebas de validación fueron ampliamente satisfactorias, encontrándose muy buena concordancia en el flujo de calor promedio con los datos experimentales. Durante estas pruebas de validación se lograron caracterizar numéricamente algunos parámetros importantes en la ebullición en película con los cuales existen ciertos niveles de incertidumbre, como son el factor de acoplamiento entre convección y radiación, y el factor de corrección del calor latente de vaporización. El análisis térmico de la refrigeración de la bola del reactor por ebullición en película mostró que la misma se enfría, a pesar del calor de decaimiento, con una temperatura superficial de la bola que desciende de forma oscilatoria, debido al comportamiento inestable de la película de vapor. Sin embargo, la temperatura de esta superficie tiene una buena uniformidad, notándose que las áreas mejor y peor refrigeradas están localizadas en la parte superior de la bola. Se observó la formación de múltiples domos de vapor en diferentes posiciones circunferenciales, lo cual causa que el área más caliente de la superficie se localice donde se forman los domos más grandes. La separación entre los domos de vapor fue consistente con la teoría hidrodinámica, con la adición de que la separación entre domos se reduce a medida que evolucionan y crecen, debido a la curvatura de la superficie. ABSTRACT A numerical cooling analysis of a PBR fuel pebble, after an emergency scenario in which the nucleus disassembly is made and the pebbles are dropped into a water pool, transmitting heat by film boiling, involving convection and radiation to the fluid, is carried out in this Thesis. First, were performed validation tests comparing the numerical results with experimental works available for three different geometries, which allowed the selection of numerical models and schemes with better precision and lower computational cost. Once identified the numerical methodology, all validation tests were widely satisfactory, finding very good agreement with experimental works in average heat flux. During these validation tests were achieved numerically characterize some important parameters in film boiling with which there are certain levels of uncertainty, such as the coupling factor between convection and radiation, and the correction factor of the latent heat of vaporization. The thermal analysis of pebble cooling by film boiling shows that despite its decay heat, cooling occurs, with pebble surface temperature descending from an oscillatory manner, due to the instability of the vapor film. However, the temperature of this surface has a good uniformity, noting that the best and worst refrigerated area is located at the top of the pebble. The formation of multiple vapor domes at different circumferential positions is observed, which cause that the hottest area of the surface was located where biggest vapor domes were formed. The separation between vapor domes was consistent with the hydrodynamic theory, with the addition that the separation is reduced as the vapor dome evolves and grows, due to the surface curvature.

Understanding and improving the chemical vapor deposition process for solar grade silicon production

Esta Tesis Doctoral se centra en la investigación del proceso de producción de polisilicio para aplicaciones fotovoltaicas (FV) por la vía química; mediante procesos de depósito en fase vapor (CVD). El polisilicio para la industria FV recibe el nombre de silicio de grado solar (SoG Si). Por un lado, el proceso que domina hoy en día la producción de SoG Si está basado en la síntesis, destilación y descomposición de triclorosilano (TCS) en un reactor CVD -denominado reactor Siemens-. El material obtenido mediante este proceso es de muy alta pureza, pero a costa de un elevado consumo energético. Así, para alcanzar los dos principales objetivos de la industria FV basada en silicio, bajos costes de producción y bajo tiempo de retorno de la energía invertida en su fabricación, es esencial disminuir el consumo energético de los reactores Siemens. Por otro lado, una alternativa al proceso Siemens considera la descomposición de monosilano (MS) en un reactor de lecho fluidizado (FBR). Este proceso alternativo tiene un consumo energético mucho menor que el de un reactor Siemens, si bien la calidad del material resultante es también menor; pero ésta puede ser suficiente para la industria FV. A día de hoy los FBR deben aún abordar una serie de retos para que su menor consumo energético sea una ventaja suficiente comparada con otras desventajas de estos reactores. En resumen, la investigación desarrollada se centra en el proceso de depósito de polysilicio por CVD a partir de TCS -reactor Siemens-; pero también se investiga el proceso de producción de SoG Si en los FBR exponiendo las fortalezas y debilidades de esta alternativa. Para poder profundizar en el conocimiento del proceso CVD para la producción de polisilicio es clave el conocimiento de las reacciones químicas fundamentales y cómo éstas influencian la calidad del producto resultante, al mismo tiempo que comprender los fenómenos responsables del consumo energético. Por medio de un reactor Siemens de laboratorio en el que se llevan a cabo un elevado número de experimentos de depósito de polisilicio de forma satisfactoria se adquiere el conocimiento previamente descrito. Se pone de manifiesto la complejidad de los reactores CVD y de los problemas asociados a la pérdidas de calor de estos procesos. Se identifican las contribuciones a las pérdidas de calor de los reactores CVD, éstas pérdidas de calor son debidas principalmente a los fenómenos de radiación y, conducción y convección vía gases. En el caso de los reactores Siemens el fenómeno que contribuye en mayor medida al alto consumo energético son las pérdidas de calor por radiación, mientras que en los FBRs tanto la radiación como el calor transferido por transporte másico contribuyen de forma importante. Se desarrolla un modelo teórico integral para el cálculo de las pérdidas de calor en reactores Siemens. Este modelo está formado a su vez por un modelo para la evaluación de las pérdidas de calor por radiación y modelos para la evaluación de las pérdidas de calor por conducción y convección vía gases. Se ponen de manifiesto una serie de limitaciones del modelo de pérdidas de calor por radiación, y se desarrollan una serie de modificaciones que mejoran el modelo previo. El modelo integral se valida por medio un reactor Siemens de laboratorio, y una vez validado se presenta su extrapolación a la escala industrial. El proceso de conversión de TCS y MS a polisilicio se investiga mediante modelos de fluidodinámica computacional (CFD). Se desarrollan modelados CFD para un reactor Siemens de laboratorio y para un prototipo FBR. Los resultados obtenidos mediante simulación son comparados, en ambos casos, con resultados experimentales. Los modelos desarrollados se convierten en herramientas para la identificación de aquellos parámetros que tienen mayor influencia en los procesos CVD. En el caso del reactor Siemens, ambos modelos -el modelo integral y el modelado CFD permiten el estudio de los parámetros que afectan en mayor medida al elevado consumo energético, y mediante su análisis se sugieren modificaciones para este tipo de reactores que se traducirían en un menor número de kilovatios-hora consumidos por kilogramo de silicio producido. Para el caso del FBR, el modelado CFD permite analizar el efecto de una serie de parámetros sobre la distribución de temperaturas en el lecho fluidizado; y dicha distribución de temperaturas está directamente relacionada con los principales retos de este tipo de reactores. Por último, existen nuevos conceptos de depósito de polisilicio; éstos se aprovechan de la ventaja teórica de un mayor volumen depositado por unidad de tiempo -cuando una mayor superficie de depósito está disponible- con el objetivo de reducir la energía consumida por los reactores Siemens. Estos conceptos se exploran mediante cálculos teóricos y pruebas en el reactor Siemens de laboratorio. ABSTRACT This Doctoral Thesis comprises research on polysilicon production for photovoltaic (PV) applications through the chemical route: chemical vapor deposition (CVD) process. PV polysilicon is named solar grade silicon (SoG Si). On the one hand, the besetting CVD process for SoG Si production is based on the synthesis, distillation, and decomposition of thriclorosilane (TCS) in the so called Siemens reactor; high purity silicon is obtained at the expense of high energy consumption. Thus, lowering the energy consumption of the Siemens process is essential to achieve the two wider objectives for silicon-based PV technology: low production cost and low energy payback time. On the other hand, a valuable variation of this process considers the use of monosilane (MS) in a fluidized bed reactor (FBR); lower output material quality is obtained but it may fulfil the requirements for the PV industry. FBRs demand lower energy consumption than Siemens reactors but further research is necessary to address the actual challenges of these reactors. In short, this work is centered in polysilicon CVD process from TCS -Siemens reactor-; but it also offers insights on the strengths and weaknesses of the FBR for SoG Si production. In order to aid further development in polysilicon CVD is key the understanding of the fundamental reactions and how they influence the product quality, at the same time as to comprehend the phenomena responsible for the energy consumption. Experiments conducted in a laboratory Siemens reactor prove the satisfactory operation of the prototype reactor, and allow to acquire the knowledge that has been described. Complexity of the CVD reactors is stated and the heat loss problem associated with polysilicon CVD is addressed. All contributions to the energy consumption of Siemens reactors and FBRs are put forward; these phenomena are radiation and, conduction and convection via gases heat loss. In a Siemens reactor the major contributor to the energy consumption is radiation heat loss; in case of FBRs radiation and heat transfer due to mass transport are both important contributors. Theoretical models for radiation, conduction and convection heat loss in a Siemens reactor are developed; shaping a comprehensive theoretical model for heat loss in Siemens reactors. Limitations of the radiation heat loss model are put forward, and a novel contribution to the existing model is developed. The comprehensive model for heat loss is validated through a laboratory Siemens reactor, and results are scaled to industrial reactors. The process of conversion of TCS and MS gases to solid polysilicon is investigated by means of computational fluid-dynamics models. CFD models for a laboratory Siemens reactor and a FBR prototype are developed. Simulated results for both CVD prototypes are compared with experimental data. The developed models are used as a tool to investigate the parameters that more strongly influence both processes. For the Siemens reactors, both, the comprehensive theoretical model and the CFD model allow to identify the parameters responsible for the great power consumption, and thus, suggest some modifications that could decrease the ratio kilowatts-hour per kilogram of silicon produced. For the FBR, the CFD model allows to explore the effect of a number of parameters on the thermal distribution of the fluidized bed; that is the main actual challenge of these type of reactors. Finally, there exist new deposition surface concepts that take advantage of higher volume deposited per time unit -when higher deposition area is available- trying to reduce the high energy consumption of the Siemens reactors. These novel concepts are explored by means of theoretical calculations and tests in the laboratory Siemens prototype.

Night time performance of a storage integrated solar thermophotovoltaic (SISTPV) system

Energy storage at low maintenance cost is one of the key challenges for generating electricity from the solar energy. This paper presents the theoretical analysis (verified by CFD) of the night time performance of a recently proposed conceptual system that integrates thermal storage (via phase change materials) and thermophotovoltaics for power generation. These storage integrated solar thermophotovoltaic (SISTPV) systems are attractive owing to their simple design (no moving parts) and modularity compared to conventional Concentrated Solar Power (CSP) technologies. Importantly, the ability of high temperature operation of these systems allows the use of silicon (melting point of 1680 K) as the phase change material (PCM). Silicon's very high latent heat of fusion of 1800 kJ/kg and low cost ($1.70/kg), makes it an ideal heat storage medium enabling for an extremely high storage energy density and low weight modular systems. In this paper, the night time operation of the SISTPV system optimised for steady state is analysed. The results indicate that for any given PCM length, a combination of small taper ratio and large inlet hole-to-absorber area ratio are essential to increase the operation time and the average power produced during the night time. Additionally, the overall results show that there is a trade-off between running time and the average power produced during the night time. Average night time power densities as high as 30 W/cm(2) are possible if the system is designed with a small PCM length (10 cm) to operate just a few hours after sun-set, but running times longer than 72 h (3 days) are possible for larger lengths (50 cm) at the expense of a lower average power density of about 14 W/cm(2). In both cases the steady state system efficiency has been predicted to be about 30%. This makes SISTPV systems to be a versatile solution that can be adapted for operation in a broad range of locations with different climate conditions, even being used off-grid and in space applications.

Almacenamiento de energía térmica por calor latente en los edificios: bases para la optimización de aplicaciones pasivas, opacas y traslúcidas

La principal motivación para la elección del tema de la tesis es nuestra realidad energética y ambiental. Y más específicamente, la necesidad urgente de dar una respuesta a esta realidad desde el sector de la edificación. Por lo que, el trabajo parte de la búsqueda de soluciones pasivas que ayuden a la reducción del consumo energético y de las emisiones de C02 de los edificios, tanto nuevos como existentes. El objeto de estudio son aplicaciones innovadoras, basadas en el uso de materiales reactivos, con un efecto térmico de memoria bidireccional. La energía es un elemento imprescindible para el desarrollo. Sin embargo, el modelo energético predominante, basado principalmente en la utilización de combustibles de origen fósil, es uno de los importantes responsables del deterioro ambiental que sufre el planeta. Además, sus reservas son limitadas y están concentradas en unas pocas regiones del mundo, lo que genera problemas de dependencia, competitividad y de seguridad de suministro. Dado el gran potencial de ahorro energético del sector de la edificación, la Unión Europea en sus directivas enfatiza la necesidad de mejorar la eficiencia energética de los edificios. Añadiendo, además, la obligatoriedad de desarrollar edificios “energía casi nula”, cuyo prerrequisito es tener un muy alto rendimiento energético. En España, los edificios son responsables del 31% del consumo de energía primaria. La mayor parte de este consumo se relaciona a la utilización de sistemas activos de acondicionamiento. Una medida efectiva para reducir la demanda es mejorar la envolvente. Sin embargo, hay que buscar estrategias adicionales para aumentar aún más la eficiencia de los edificios nuevos y existentes. Para los climas de España, el uso de la inercia térmica ha probado ser una estrategia válida. Sin embargo, su funcionamiento está vinculado al peso y al volumen de los materiales utilizados. Esto limita sus posibilidades en la rehabilitación energética y en los nuevos edificios basados en la construcción ligera. Una alternativa es el uso de aplicaciones de almacenamiento térmico por calor latente, utilizando materiales de cambio de fase (PCM). Los PCM son sustancias con un muy alto calor de fusión, capaces de almacenar una gran cantidad de energía térmica sin requerir aumentos significativos de peso o volumen. Estas características los hacen idóneos para reducir el consumo relacionado con el acondicionamiento térmico, en edificios nuevos y existentes. En la parte preliminar de la investigación, se encontró que para lograr un aprovechamiento óptimo de las aplicaciones con PCM es necesario tener un conocimiento profundo de su funcionamiento y de las variables del sistema. De ahí que el objetivo principal de la presente tesis sea: establecer las bases para la optimizatión integral de las aplicaciones con almacenamiento de energía térmica por calor latente, identificando y validando sus variables más relevantes. La investigación consta de tres partes. La primera, documental, sistematizando y jerarquizando la información científica publicada; la segunda, numérica, basada en un análisis paramétrico de una aplicación con PCM, utilizando simulaciones térmicas; y la tercera, experimental, monitorizando el funcionamiento térmico y energético de diferentes aplicaciones con PCM en módulos a escala real. Los resultados brindan un más profundo entendimiento del funcionamiento de las aplicaciones evaluadas. Han permitido identificar sus variables relevantes, cuantificar su influencia, y determinar condiciones óptimas para su utilización así como situaciones en las que sería muy difícil justificar su uso. En el proceso, se realizó la caracterización térmica y energética de aplicaciones con PCM, tanto opacas como traslúcidas. Además, se ha encontrado que las aplicaciones con PCM son capaces de aumentar la eficiencia energética inclusive en recintos con diseños optimizados, demostrando ser una de las estrategias adecuadas para lograr el muy alto desempeño energético requerido en los edificios energía nula. ABSTRACT The main motivation for choosing the theme of the thesis is our energy and environmental reality. And more specifically, the urgent need to respond to this reality from the building sector. This is why, the work start with the search of passive solutions that help reduce energy consumption and C02 emissions of buildings, in both new and existing ones. The object of study is innovative applications based on the use of responsive materials, with bidirectional thermal memory. Energy is an essential element for development. However, the predominant energy model, based primarily on the use of fossil fuels, is one of the major responsible for the environmental deterioration of the planet, the cause of most of the CO2 emissions. Furthermore, reserves of fossil fuels are limited and are concentrated in a few regions of the world, which creates issues related to dependency, competitiveness, and security of supply. Given the large potential for energy savings in the building sector, the European Union in its directives emphasizes the need to improve energy efficiency in buildings. Also, adding the obligation to develop "nearly zero energy" buildings, whose first prerequisite is to achieve a very high energy efficiency. In Spain, buildings are responsible for 31% of primary energy consumption and most of this consumption is related to the used of HVAC systems. One of the most effective measures to reduce demand is to improve the envelope. However, it is necessary to look for additional strategies to further increase the efficiency of new and existing buildings. For the predominant climates in Spain, use of the thermal inertia may be a valid strategy. Nevertheless, its operation is linked to weight and volume of the materials used. This limits their possibilities in the existing buildings energy retrofitting and in the new buildings based on lightweight construction. An alternative is the use of latent heat thermal energy storage applications (LHTES), using phase change materials (PCM). PCM are substances with a high heat of fusion, capable of storing a large amount of thermal energy without requiring significant increases in weight or volume. These features make them ideal for reducing energy consumption associated with thermal conditioning in both new and existing buildings. In the preliminary part of the investigation, it was found that to get optimum utilization of the PCM applications is needed to have a deep understanding of its operation and, in particular, how the system variables affect its performance. Hence, the main objective of this thesis is: to establish the basis for the integral optimization of applications with latent heat thermal energy storage, identifying and validating the most relevant variables. The research comprises of three parts. The first, documentary, systematizing and prioritizing published scientific information. The second, numeric, based on a parametric analysis of an application PCM using thermal simulations. The third, experimental, monitoring the thermal and energy performance of different applications with PCM on real scale test cells. The results provide a complete understanding of the functioning of the evaluated LHTES application. They have allowed to identify their relevant variables, quantify their influence and determine optimum conditions for use as well as situations where it would be very difficult to justify its use. In the process, it was carried out the power and thermal characterization of various opaque and translucent PCM applications. Furthermore, it has been found that applications with PCM can increase the energy efficiency, even in buildings with optimized designs; proving to be one of the appropriate measures to achieve the high energy performance required in zero energy buildings.

Determinación y caracterización de los indicadores que intervienen en un sistema integral de iluminación natural y protección solar : aplicado a la incorporación de bandejas en los huecos de fachadas existentes

En esta tesis se estudia cómo lograr el equilibrio entre dos fenómenos naturales que afectan a los huecos de fachadas: la iluminación natural y la ganancia solar. Es decir, el cómo, conseguir la optimización de la iluminación natural que se introduce a través de las ventanas existentes, sin realizar una laboriosa intervención de sustitución de las mismas y el cómo, conseguir la protección de la radiación solar directa de la zona acristalada, para evitar tanto las ganancias térmicas innecesarias como el deslumbramiento que afecta a la calidad lumínica de los recintos. Para el desarrollo esta investigación se ha propuesto una metodología de estudio dividida en dos fases: La primera, de Análisis y Diagnóstico, en la que se han de definir los estándares a cumplir y las variables con las que se evaluarán las bandejas. Y, la segunda, de Evaluación y Comprobación en la que se han de establecer los criterios de valoración y ponderación de cada variable. En la primera fase, se definirán las variables físico-ambientales, para lo que se seleccionarán algunas ciudades a estudiar, a las cuales se les estudiará las necesidades de confort térmico, se determinarán las dimensiones que deben tener las protecciones solares en esas ciudades, además se determinarán las actuaciones a realizar en los huecos de fachada según sea su posición en el plano vertical de la misma. Así mismo, se plantea hacer un análisis de casos reales, para lo que se caracterizarán desde el punto de vista lumínico algunas viviendas, realizando medidas “in situ” y comparando resultados con los que se obtienen de los programas de simulación, para seleccionar las viviendas en las que la realidad y la simulación se aproximen más, una de estas viviendas servirá de modelo en las simulaciones que se realizará en la segunda fase. También, en esta primera fase, mediante un modelo neutro, se estudiará el comportamiento térmico y lumínico del tamaño del hueco en el que se insertará la bandeja posteriormente, para luego estudiar la posición de la bandeja en el plano vertical de la ventana, desde el punto de vista ergonómico. Y finalmente se estudiará, el comportamiento térmico y lumínico del modelo con la bandeja ubicada a 40, 50 y 60cm del techo. En la segunda fase, se establecerá la valoración y ponderación de las variables con las que seleccionar la bandeja que mejor equilibre los aspectos térmicos y lumínicos, teniendo en cuenta estrategias pasivas de acondicionamiento ambiental, como favorecer las ganancias solares en invierno en horas diurnas y evitar las pérdidas de calor en horas nocturnas; y en verano implementar sistemas de sombreamiento en la zona acristalada para evitar las ganancias de calor; y, tanto en verano como en invierno, aprovechar la iluminación natural, para favorecer la iluminancia útil y evitar el deslumbramiento. Una vez definidos los criterios de valoración y ponderación se aplicará a la evaluación térmica y lumínica del modelo neutro con la bandeja, consiguiendo seleccionar la bandeja con mejor comportamiento. Posteriormente se comprobará la metodología de estudio desarrollada en el modelo seleccionado, se evaluará el comportamiento térmico y lumínico, con la incorporación de algunas alternativas de bandeja. Con esta investigación se quiere demostrar que mediante la aplicación de esta metodología de estudio, es posible evaluar y seleccionar bandejas que respondan a las necesidades requeridas en distintos casos de estudio, por lo que se considera que, la bandeja puede ser un elemento arquitectónico aplicable tanto en rehabilitación como en nueva construcción, de espacios en los que sea necesario mejorar sus condiciones lumínicas y térmicas simultáneamente. ABSTRACT This thesis studies how to balance two natural events that affect the window opening of facades: daylighting and solar gain. That is to say, how to achieve optimization of natural light that gets in through the existing windows, without making a laborious intervention of replacing them and how to get protection from direct solar radiation from the glass area, to avoid unnecessary heat gain and glare affecting the light quality of the enclosures. To develop this research, it has been proposed a methodology of study divided into two phases: First phase, Analysis and Diagnostics, in which the variables with which the light shelf are evaluated will be defined along with the standards the light shelves will meet. The second phase, Assessment and Verification, in which the assessment criteria and weighting of each variable will be established. In the first phase, the physical and environmental variables shall be defined, various cities will be selected to be studied, and in each the needs of thermal comfort will be determined along with the dimensions of shading devices in the cities. In addition the actions to be taken in the window opening of the façade will be determined, depending on their position in the vertical plane. An analysis of real cases will be undertaken, which will be characterized from the luminous point of view, performing "in situ" measurements and comparing results with those obtained from simulation programs, to select places/dwellings where reality and simulation are closer, one of these places/dwellings will be a model, in the simulations to perform at the second phase. Also, in this first phase, by a neutral model, the thermal and light behavior of the size of the window opening will be studied, in which the light shelf is inserted later, the position of the light shelf in the vertical plane of the window is studied, from an ergonomic point of view. And finally to study the thermal and light behavior of the model with the light shelf located at 40, 50 and 60cm from the ceiling. In the second phase, the evaluation and weighting of the variables will be established selecting the light shelf that best balances the thermal and daylighting aspects, taking into account passive environmental conditioning strategies; such as getting solar gains in winter during daylight hours, and preventing heat loss during the night hours; and in summer implementing shading systems in the glazing area to avoid heat gains. And in both summer and winter, taking advantage of natural lighting, to improve useful illuminance and avoid glare. Once defined, the evaluation criteria and weighting will be applied to thermal and daylighting evaluation to the neutral model with the light shelf, the best performing light shelf will be selected. The study methodology developed in the selected model will be verified the thermal and daylighting performance with the addition of some light shelf alternative will also be studied. With this research, we want to show that by applying this study methodology it is possible to evaluate and select the light shelf that meets the needs required in different case studies, so it is considered that the light shelf may be an applicable architectural element in both refurbishment and new construction of spaces where necessary to improve their daylighting and thermal conditions simultaneously.