Modelización de procesos de soldadura (GMAW y GTAW) de la aleación de magnesio AZ31B. Estudio y análisis del comportamiento de este tipo de uniones soldadas frente a la corrosión en medios salinos

El magnesio y sus aleaciones representan un interesante campo de investigación dentro de la ingeniería de materiales debido a los retos que plantean tanto su conformabilidad como durabilidad. Las características físicas y mecánicas del magnesio y sus aleaciones los convierten en materiales de gran interés desde el punto de vista industrial al tratarse de uno de los materiales más abundantes y ligeros en un mundo en el que día a día los recursos y materias primas son más escasos por lo que el acceso a materiales abundantes y ligeros que permitan economizar el uso de energía cobrará mayor importancia en el futuro. En la coyuntura actual es por tanto necesario revisar procesos y procedimientos, investigando y tratando de ampliar desde este punto de vista si es posible mejorar los procedimientos de fabricación de los materiales disponibles actualmente o el desarrollo de nuevos, mejores que los anteriores, que permitan ayudar a la sostenibilidad del planeta. El magnesio, pese a ser un material muy abundante y relativamente barato, presenta una serie de inconvenientes que limitan de manera muy seria su aplicación industrial, su alta reactividad en presencia de oxígeno y su mal comportamiento frente a la corrosión así como limitaciones en su conformabilidad han estado limitando su uso y aplicaciones, los investigaciones dentro del campo de la metalurgia física de este material y el desarrollo de nuevas aleaciones han permitido su empleo en múltiples aplicaciones dentro de la industria aeroespacial, militar, automovilística, electrónica, deportiva y médica. La motivación para esta tesis doctoral ha sido tratar de aportar más luz sobre el comportamiento de una de las aleaciones comerciales base magnesio más empleadas, la AZ31B, tratando de modelizar como le afectan los procesos de soldadura y estudiando desde un punto de vista experimental como se ve modificada su microestructura, su comportamiento mecánico y su resistencia frente a la corrosión. Aunque en un principio se pensó en el empleo de métodos electroquímicos para el estudio de la corrosión de estos materiales, rápidamente se decidió prescindir de su uso dada la dificultad observada tanto durante los trabajos de investigación de esta Tesis como los encontrados por otros investigadores. Mediante microdurezas se han caracterizado mecánicamente las soldaduras de aleación de magnesio tipo AZ31 en función de diferentes materiales de aporte, observándose que el empleo de las aleaciones con mayor contenido de aluminio y zinc no contribuye a una mejora significativa de las propiedades mecánicas. Se han podido establecer correlaciones entre los modelos de simulación desarrollados y las microestructuras resultantes de los procesos reales de soldadura que permiten definir a priori que estructuras se van a obtener. De igual forma ha sido posible completar un estudio micrográfico y químico completo de las diferentes fases y microconstituyentes originados durante los procesos de soldadura, gracias a estos resultados se ha propuesto como hipótesis una explicación que justifica el comportamiento frente a la corrosión de estas aleaciones una vez soldadas. Los ensayos de corrosión realizados han permitido determinar correlaciones matemáticas que indican las velocidades de corrosión esperables de este tipo de aleaciones. Desde el punto de vista del diseño, los resultados obtenidos en este trabajo permitirán a otros investigadores y diseñadores tomar decisiones a la hora de decidir qué materiales de aporte emplear junto con las implicaciones que conllevan desde el punto de vista metalúrgico, mecánico o corrosivo las diferentes alternativas. Por último indicar que gracias al trabajo desarrollado se han definido modelos matemáticos para predecir el comportamiento frente a la corrosión de estas aleaciones, se han determinado las posibles causas y mecanismos por las que se gobierna la corrosión en la soldadura de chapas de aleación AZ31B y los motivos por los que se debe considerar el empleo de un material de aporte u otro. Los modelos de simulación desarrollados también han ayudado a comprender mejor la microestructura resultante de los procesos de soldadura y se han determinado que fases y microconstituyentes están presentes en las soldaduras de estas aleaciones. ABSTRACT Magnesium and its alloys represent and interesting research field in the material science due to the challenges of their fabrication and durability. The physical and mechanical properties of magnesium and its alloys make them a very interesting materials from and industrial point of view being one of the most abundant and lightest materials in a world in which day by day the lacking of resources and raw materials is more important, the use of light materials which allow to save energy will become more important in a near future. So that it is necessary to review processes and procedures, investigating and trying to improve current fabrication procedures and developing new ones, better than the former ones, in order to help with the sustainability of the planet. Although magnesium is a very common and relatively cheap material, it shows some inconveniences which limit in a major way their industrial application; its high reactivity in presence of oxygen, its poor corrosion resistance and some manufacturing problems had been limiting their use and applications, metallurgical investigations about this material and the development of new alloys have allowed its use in multiple applications in the aerospacial, military, automobile, electronics, sports and medical industry. The motivation for this thesis has been trying to clarify the behavior of one most used commercial base magnesium alloys, the AZ31, trying to modeling how its affected by thermal cycles of the welding process and studying from an experimental point of view how its microstructure is modified and how these modifications affect its mechanical behavior and corrosion resistance. Although at the beginning of this works it was though about the using of electrochemical techniques to evaluate the corrosion of these materials, rapidly it was decided not to use them because of the difficulty observed by during this research and by other investigators. The results obtained in this thesis have allowed to characterize mechanically AZ31 magnesium welding alloys considering different filler metals, according to this study using filler metals with a high content of aluminum and zinc does not represent an important improve It has been possible to establish correlations between simulation models and the resultant microstructures of the real melting processes originated during welding processes which allow to predict the structures which will be obtained after the welding. In addition to that it is possible to complete a complete micrographic and chemical analysis of the different phases and microconstituents created during welding, due to these results and hypothesis to explain the corrosion behavior of these welded alloys. Corrosion tests carried out have allowed defining mathematical correlations to predict corrosion rates of this kind of alloys. From a designing point of view, the results obtained in this work will let other investigators and designers to make decisions taking into account which implications have the different options from a metallurgical, mechanic and corrosive point of view. Finally we would like to indicate that thanks to this work it has been possible to define mathematical models to predict the corrosion behavior, the causes and the mechanism of this corrosion in the AZ31 welding sheets have been also determined and the reasons for using of one filler metal or another, the developed simulation models have also help to get a better understanding of the result microstructure determining the phases and the microconstituents present in the welding of this alloys.

Nutritional impact on health and performance in intensively reared rabbits

The present work summarizes research related to the definition of nutrient recommendations for feeds used in the intensive production of rabbit's meat. Fibre is the main chemical constituent of rabbit diets that typically contain 320 to 360 and 50 to 90 g/kg of insoluble and soluble fibre, respectively. Instead, the dietary contents of cereal grains (∼120 to 160 g/kg), fat (15 to 25 g/kg) and protein concentrates (150 to 180 g/kg) are usually low with respect to other intensively reared monogastric animals. Cell wall constituents are not well digested in rabbits, but this effect is compensated by its stimulus of gut motility, which leads to an increasing rate of passage of digesta, and allows achieving an elevated dry matter intake. A high feed consumption and an adequate balance in essential nutrients are required to sustain the elevated needs of high-productive rabbits measured either as reproductive yield, milk production or growth rate in the fattening period. Around weaning, pathologies occur in a context of incomplete development of the digestive physiology of young rabbits. The supply of balanced diets has also been related to the prevention of disorders by means of three mechanisms: (i) promoting a lower retention time of the digesta in the digestive tract through feeding fibre sources with optimal chemical and physical characteristics, (ii) restricting feed intake after weaning or (iii) causing a lower flow of easily available substrates into the fermentative area by modifying feed composition (e.g. by lowering protein and starch contents, increasing its digestibility or partially substituting insoluble with soluble fibre), or by delaying age at weaning. The alteration in the gut microbiota composition has been postulated as the possible primary cause of these pathologies.

Thermal diffusion profile by NRA of Deuterium implanted in solid breeder blanket materials

This paper studies the relationship between aging, physical changes and the results of non-destructive testing of plywood. 176 pieces of plywood were tested to analyze their actual and estimated density using non-destructive methods (screw withdrawal force and ultrasound wave velocity) during a laboratory aging test. From the results of statistical analysis it can be concluded that there is a strong relationship between the non-destructive measurements carried out, and the decline in the physical properties of the panels due to aging. The authors propose several models to estimate board density. The best results are obtained with ultrasound. A reliable prediction of the degree of deterioration (aging) of board is presented. Breeder blanket materials have to produce tritium from lithium while fulfilling several strict conditions. In particular, when dealing with materials to be applied in fusion reactors, one of the key questions is the study of light ions retention, which can be produced by transmutation reactions and/or introduced by interaction with the plasma. In ceramic breeders the understanding of the hydrogen isotopes behaviour and specially the diffusion of tritium to the surface is crucial. Moreover the evolution of the microstructure during irradiation with energetic ions, neutrons and electrons is complex because of the interaction of a high number of processes.

Desarrollo, análisis y caracterización de procesos de soldeo térmico de espumas de aluminio

Uno de los retos actuales aún pendiente de lograr trabajando con espumas de aluminio, es el desarrollo de métodos de unión fácilmente reproducibles a nivel industrial que permitan la unión de espumas de aluminio entre sí o con otros componentes tipo pletinas, para así poder fabricar piezas de mayor tamaño o con formas complejas, a la vez que se conserven las propiedades y características principales de las espumas de aluminio, tanto en la zona principal de unión o cordón, como en la interfase y zona afectada térmicamente, que se encuentran anexa. Los actuales procesos de unión más utilizados con espumas de aluminio, se basan principalmente en adhesivos y uniones mecánicas. Estas soluciones a priori válidas, añaden problemas técnicos a determinadas aplicaciones de las espumas que frenan la completa integración de estos materiales en un entorno de fabricación flexible y global. Por esta razón, los actuales procesos de producción de las espumas de aluminio se restringen a determinadas ofertas hechas a la medida del cliente, no pudiendo atender por falta de soluciones, a una gran parte del potencial mercado de estos materiales. En el presente trabajo de investigación se han desarrollado y caracterizado diferentes métodos de unión de espumas de aluminio, en configuración a tope y de espumas de aluminio con pletinas en configuración a solape, basados en procesos por soldeo térmico. One of the current challenges even pending of being achieved working with aluminium foams, is the development of easily reproducible methods at industrial level that allow the joint of aluminium foams between them or with other elements as for example aluminium plates for making bigger pieces or with more complex forms, remaining simultaneously in the weld bead the properties and main characteristics of aluminium foam, so much in the joint area or interface, since in the affected closer thermal zone. Currently, the most used joint processes for applying to aluminium foams are based mainly on adhesives and mechanical joins. These solutions initially valid, add technical problems to certain aluminium foams applications, which stop the complete integration of these materials in a more flexible and global manufacture environment. For this reason, current aluminium foam manufacturing processes are restricted to certain offers done to a specific customer requirement, not being able to attend for lack of available solutions, to a great potential market of these materials. In the present work, different joint methods between aluminium foams and between aluminium foams and plates for butt and lap configurations have been developed and characterized based on thermal welding processes.

Analysis of advanced European nuclear fuel cycle scenarios including transmutation and economic estimates

Four European fuel cycle scenarios involving transmutation options (in coherence with PATEROS and CPESFR EU projects) have been addressed from a point of view of resources utilization and economic estimates. Scenarios include: (i) the current fleet using Light Water Reactor (LWR) technology and open fuel cycle, (ii) full replacement of the initial fleet with Fast Reactors (FR) burning U?Pu MOX fuel, (iii) closed fuel cycle with Minor Actinide (MA) transmutation in a fraction of the FR fleet, and (iv) closed fuel cycle with MA transmutation in dedicated Accelerator Driven Systems (ADS). All scenarios consider an intermediate period of GEN-III+ LWR deployment and they extend for 200 years, looking for long term equilibrium mass flow achievement. The simulations were made using the TR_EVOL code, capable to assess the management of the nuclear mass streams in the scenario as well as economics for the estimation of the levelized cost of electricity (LCOE) and other costs. Results reveal that all scenarios are feasible according to nuclear resources demand (natural and depleted U, and Pu). Additionally, we have found as expected that the FR scenario reduces considerably the Pu inventory in repositories compared to the reference scenario. The elimination of the LWR MA legacy requires a maximum of 55% fraction (i.e., a peak value of 44 FR units) of the FR fleet dedicated to transmutation (MA in MOX fuel, homogeneous transmutation) or an average of 28 units of ADS plants (i.e., a peak value of 51 ADS units). Regarding the economic analysis, the main usefulness of the provided economic results is for relative comparison of scenarios and breakdown of LCOE contributors rather than provision of absolute values, as technological readiness levels are low for most of the advanced fuel cycle stages. The obtained estimations show an increase of LCOE ? averaged over the whole period ? with respect to the reference open cycle scenario of 20% for Pu management scenario and around 35% for both transmutation scenarios. The main contribution to LCOE is the capital costs of new facilities, quantified between 60% and 69% depending on the scenario. An uncertainty analysis is provided around assumed low and high values of processes and technologies.

Posibilidades de cultivo de nuevas especies marinas en el área mediterránea

La acuicultura, el cultivo y cría de animales y plantas acuáticas, representa en la actualidad una fuente esencial de proteína animal y vegetal altamente saludable y nutritiva, proporcionando un sistema de vida y de ingresos en todo el mundo. La acuicultura además de ser un motor para el desarrollo social y económico de las áreas costeras marinas y fluviales mundiales, supone en muchas regiones subdesarrolladas una garantía de alimento de alta calidad y es clave en la seguridad alimentaria de sus poblaciones. El desarrollo de la acuicultura se ha realizado fundamentalmente en los últimos 50 años, y ha sido sobre todo en la década de los años 80, cuando la acuicultura ha experimentado un fuerte crecimiento con tasas anuales que superan el 6%. Con el estancamiento de la producción pesquera y el incremento de la población mundial, la acuicultura se presenta como la única fuente posible de suministro de proteínas (vegetales y animales) de alta calidad, ricas en aceites omega 3 (EPA y DHA) de origen acuático. En la actualidad la producción procedente de la acuicultura supera los 95 millones de toneladas anuales, siendo ligeramente superior a los 94 millones de toneladas anuales provenientes de la pesca extractiva. De este total mundial acuícola, la producción asiática representa el 89%, mientras que la europea el 4,2% Aunque el 46% de la producción mundial acuícola se concentra únicamente en solo 10 especies, una de las principales características de la acuicultura es la gran diversidad de especies cultivadas, más de 500, realizándose su cría bajo diferentes tecnologías y sistemas productivos. El ámbito de esta tesis, es únicamente la acuicultura marina que se desarrolla en las aguas del mar mediterráneo, indistintamente de los sistemas y tecnología de producción utilizados. Los principales grupos de cultivo que se realizan en las aguas del Mediterráneo son los moluscos y los peces, siendo muy escasos los cultivos de otros grupos como crustáceos y macroalgas. La piscicultura marina mediterránea está dominada por el cultivo en jaulas flotantes de dos especies, la dorada (Sparus auratus) y la lubina (Dicentrarchus labrax). Estas dos especies y tras 30 años de experiencia de cultivo, mantienen todavía una ineficiencia productiva alta (reducida selección genética, lento crecimiento hasta talla comercial, alto factor de conversón del pienso…) y además ocupan un estrecho nicho de mercado, ya que prácticamente toda la comercialización de la dorada y lubina se realiza en fresco y sin elaborar ni transformar, a una talla media de 500 g. Para dar respuesta desde la acuicultura mediterránea al alto consumo y a la creciente demanda que en la Unión Europea existe de los productos acuícolas, y en especial los productos elaborados y transformados, es necesario de manera urgente, un aumento de la producción de las especies ya cultivadas (dorada y lubina) mediante la mejora de su eficiencia productiva, al mismo tiempo que se debe iniciar la producción industrial de nuevas especies piscícolas, mediante la diversificación de los cultivos. Para llevar a cabo esta diversificación, se hace necesario el establecimiento de una metodología clara, que asegure una selección de especies apropiadas y rentables para la industria acuícola mediterránea, cuyo cultivo sostenible debiera cumplir con los desafíos que el sector tiene. Nuevas especies que complementen y cubran las demandas actuales y futuras del mercado Europeo e Internacional de productos acuícolas. Nuevas especies con parámetros productivos eficientes, que garanticen unos costes productivos competitivos. Nuevas especies que puedan ser cultivadas utilizando como base la tecnología de producción ya existente en el sector. El objetivo de esta tesis es la definición y desarrollo de una metodología sencilla para la selección de nuevas especies piscícolas marinas para su cultivo eficiente y sostenible Y bajo la aplicación de esta metodología, la selección de un grupo de especies piscícolas para su cultivo rentable a corto y medio plazo (6-8 años) en el Mediterráneo. Para ello se ha definido y aplicado una metodología con la que se han evaluado diez especies candidatas, previamente escogidas de una serie de listas previas originadas en los distintos estudios y trabajos de diversificación realizados con anterioridad por otros equipos de investigación. Estas especies candidatas han sido: Seriola dumerili. (Seriola) , Argyrosomus regius (Corvina), Polyprion americanus (Cherna), Ephinephelus marginatus (Mero), Dentex dentex (Dentón), Pagrus pagrus (Pargo), Solea senegalensis (Lenguado del Senegal), Thunnus thynnus (Atún rojo), Mugil cephalus (Lisa), Coryphaena hippurus (Lampuga). El conjunto de estas especies ocupa un amplio y variado espectro dentro de las distintas áreas de mercado, productiva, tecnológica, y medioambiental . Y en todas ellas existe una experiencia mínima en sus diferentes fases de cultivo. En el desarrollo de la metodología de selección, en esta tesis se han definido diversos parámetros de evaluación, considerados como los más significativos y sencillos de aplicar. Los parámetros se han agrupado en tres bloques, el comercial, el productivo y el medioambiental. El Bloque de Mercado, comprende aquellos criterios que están relacionados con la comercialización de la especie. Calidad de la carne del pescado. Competencia con otras especies en el mercado. Potencial de Transformado. Precio de venta del pescado. El bloque Medioambiental incluye criterios del grado de idoneidad de la especie en la región y del grado de impacto ambiental de su cultivo. Rango de temperaturas del agua óptimo para el cultivo. Potencial impacto ambiental de su cultivo. Eslabón trófico de la especie.. El bloque Productivo, engloba los criterios y parámetros relacionados con el nivel de conocimiento y control que sobre su cultivo existen ( larvario, engorde, tecnología) Grado de control de la fase larvaria. Disponibilidad de alevines en el sector Crecimiento. Factor de conversión Aprovechamiento de la capacidad productiva instalada, Coste de inversión. Previa a la evaluación se han descrito las principales características de las especies candidatas en función del estado y experiencia actual sus cultivos. En la aplicación de estos criterios se han establecido matrices de evaluación y a cada criterio se le ha asignado un valor diferente en función de sus características y propiedades selectivas. Los resultados obtenidos mediante la aplicación de la metodología de evaluación propuesta, han señalado la seriola y la corvina como especies más recomendadas para su puesta en cultivo en el Mediterráneo a corto y medio plazo. Las otras dos especies seleccionadas han sido la lisa y la lampuga. Como conclusión final podemos señalar que el cultivo de nuevas especies es fundamentalmente para el desarrollo sostenible de la acuicultura mediterránea. Esta diversificación debe basarse en la aplicación de una metodología sencilla y práctica, que garantice una selección de especies cuyo cultivo sea rentable y abarquen nuevos segmentos de mercado. ABSTRACT Aquaculture, the cultivation and breeding of aquatic animals and plants, currently represents an essential source of highly nutritious and healthy protein that provides a way of life and income all over the world. Apart from being a social and economic driver in coastal and marine areas, it also entails a guaranteed high quality nourishment in many undeveloped areas being key to the alimentary safety of their population. Aquaculture has developed mainly in the last 50 years and experienced a high growth especially during the Eighties when the annual rates were above 6%. With fishing production stagnating and the global population increasing, aquaculture emerges as the only possible animal and vegetable protein source of aquatic origin, high in quality and omega 3 oils (EPA and DHA). Here and now, aquaculture production is over 95 million tons per year, which is slightly higher than the 94 million tons per year that come from extractive fisheries. From this aquaculture total, Asiatic production represents 89% while Europe´s is only 4.2%. Even though 46% of the global aquaculture production focuses just on 10 species, one of the main characteristics of aquaculture is the wide diversity of cultivated species –over 500– using different technologies and production systems. This PhD’s scope is only marine aquaculture in Mediterranean water, regardless of the technology or systems used. The main crop groups in the Mediterranean sea are molluscs and finfish, while crustacean and macroalgae cultivations are very limited. Mediterranean fish culture is dominated by the cultivation in floating cages of two species: Bream (Sparus auratus) and Bass (Dicentrarchus labrax). After 30 years of farming, these two species still keep a high productive inefficiency –reduced genetic selection, slow growth to marketable size, high feed conversion rate– and fill a narrow niche market as practically all bream and bass is sold fresh and whole, unprocessed and untransformed, with an average size of 500 grams. To meet the high consumption and growing demand of aquaculture products, in the European Union (especially those prepared and transformed), Mediterranean aquaculture needs to urgently increase the production of the species already under cultivation (Bass and Bream) by means of improving its productive efficiency and at the same time begin initiating industrial production of new species by diversifying the cultivation. To carry out this diversification it is necessary to establish a clear methodology that ensures the selection of adapted and profitable species for the Mediterranean aquaculture industry. The sustainable farming of these new species needs to meet the challenges this sector faces: New species that complement and meet the current and future needs of the European and International markets for aquaculture products. New species with efficient production parameters that ensure competitive production costs. New species that can be cultivated using already existing production technologies. The aim of this PhD is to define and develop a simple methodology for the selection of new marine fish species for their efficient and sustainable cultivation. And by applying this methodology, to select a group of fish species for its profitable crop in the short and medium term (6-8 years) in the Mediterranean. For this, a methodology has been defined and applied evaluating ten candidate species selected from a series of lists originated from different studies and from diversification works previously conducted by other research teams. These candidate species are: Seriola dumerili. (Greater amberjack), Argyrosomus regius (Meagre), Polyprion americanus (Wreckfish), Ephinephelus marginatus (Dusky grouper), Dentex dentex (Common dentex), Pagrus pagrus (Red porgy), Solea senegalensis (Senegal sole), Thunnus thynnus (Bluefin tuna), Mugil cephalus (Grey mullet), Coryphaena hippurus (Dolphinfish). All these species occupy a broad and varied spectrum within different productive, technological and environmental market areas. There is minimal experience in their different stages of cultivation for all of them. While developing the selection methodology several evaluation parameters have been defined in this PhD, considered the most significant and simple to apply. The parameters are grouped in three blocks: commercial, productivity and environmental. Market block comprises criteria related to the marketing of the species. Quality of the fish meatCompetition with other species in the marketTransformation potentialFish selling price Environment block includes criteria related to the degree of suitability of the species in the region and the degree of environmental impact of their cultivation. Optimal water temperature range for cultivationPotential environmental impact of their cultivationTrophic chain level. Productivity block includes criteria and parameters related to the level of knowledge and control over their cultivation (larval, ongrowing, technology) Degree of control of the larval stageAvailability of alevin in the sector GrowthFeed conversion rate. Exploitation of installed capacityInvestment cost Prior to the evaluation, the main characteristics of the candidate species have been described based on the current status and experience of their cultivations. When applying these criteria evaluation matrices have been established assigning to each criteria a different value depending on their characteristics and selective properties. The results obtained by applying the proposed assessment methodology have identified the Greater Amberjack and Meagre as the most recommended species for farming in the Mediterranean in the short and medium term. The other two selected species were the Grey Mullet and the Dolphinfish. In conclusion, the cultivation of new species is crucial for the sustainable development of Mediterranean aquaculture. This diversification has to be based on the application of a simple and practical methodology that guarantees a selection of species whose cultivation is profitable and covers new market segments.

High Intensity Lasers Application to Advanced Materials Processing: Laser Peening and Related Processes

High Intensity Lasers Application to Advanced Materials Processing: Laser Peening and Related

Development of Robotized Laser Welding Applications for Joining Thin Sheets

Laser Welding (LW) is more often used in manufacturing due to its advantages, such as accurate control, good repeatability, less heat input, opportunities for joining of special materials, high speed, capability to join small dimension parts etc. LW is dedicated to robotized manufacturing, and the fabrication cells are using various level of flexibility, from specialized robots to very flexible setups. This paper features several LW applications using two industrially-scaled manufacturing cells at UPM Laser Centre (CLUPM) of Polytechnical University of Madrid (Universidad Politécnica de Madrid). The one dedicated to Remote Laser Welding (RLW) of thin sheets for automotive and other sectors uses a CO2 laser of 3500 W. The second has a high flexibility, is based on a 6-axis ABB robot and a Nd:YAG laser of 3300 W, and is meant for various laser processing methods, including welding. After a short description of each cell, several LW applications experimented at CLUPM and recently implemented in industry are briefly presented: RLW of automotive coated sheets, LW of high strength automotive sheets, LW vs. laser hybrid welding (LHW) of Double Phase steel thin sheets, and LHW of thin sheets of stainless steel and carbon steel (dissimilar joints). The main technological issues overcame and the critical process parameters are pointed out. Conclusions about achievements and trends are provided.

Comparison of natural and forced amplification regimes in plasma-based soft-x-ray lasers seeded by high-order harmonic

The amplification of high-order harmonics (HOH) in a plasma-based amplifier is a multiscale, temporal phenomenon that couples plasma hydrodynamics, atomic processes, and HOH electromagnetic fields. We use a one-dimensional, time-dependent Maxwell-Bloch code to compare the natural amplification regime and another regime where plasma polarization is constantly forced by the HOH. In this regime, a 10-MW (i.e., 100 times higher than current seeded soft x-ray laser power), 1.5-μJ, 140-fs pulse free from the parasitic temporal structures appearing on the natural amplification regime can be obtained.

Optimization of laser-firing processes for silicon-heterojunction solar-cell back contacts

One of the key steps to achieve high efficiencies in amorphous/crystalline silicon photovoltaic structures is to design low-ohmic-resistance backcontacts with good passivation in the rear part of the cell. A well known approach to achieve this goal is to use laser-fired contact (LFC) processes in which a metal layer is fired through the dielectric to define good contacts with the semiconductor. However, and despite the fact that this approach has demonstrated to be extremely successful, there is still enough room for process improvement with an appropriate optimization. In this paper, a study focused on the optimal adjustment of the irradiation parameters to produce laser-fired contacts in a-Si:H/c-Si heterojunctionsolarcells is presented. We used samples consisting of crystalline-silicon (c-Si) wafers together with a passivation layer of intrinsic hydrogenated amorphous silicon (a-Si:H(i)) deposited by plasma-enhanced chemical deposition (PECVD). Then, an aluminum layer was evaporated on both sides, the thickness of this layer varied from 0.2 to 1 μm in order to identify the optimal amount of Al required to create an appropriate contact. A q-switched Nd:YVO4laser source, λ = 532 nm, was used to locally fire the aluminum through the thin a-Si:H(i)-layers to form the LFC. The effects of laser fluences were analyzed using a comprehensive morphological and electrical characterization.

Optimum adhesive thickness in structural adhesives joints using statistical techniques base on Weibull distribution

The geometrical factors defining an adhesive joint are of great importance as its design greatly conditions the performance of the bonding. One of the most relevant geometrical factors is the thickness of the adhesive as it decisively influences the mechanical properties of the bonding and has a clear economic impact on the manufacturing processes or long runs. The traditional mechanical joints (riveting, welding, etc.) are characterised by a predictable performance, and are very reliable in service conditions. Thus, structural adhesive joints will only be selected in industrial applications demanding mechanical requirements and adverse environmental conditions if the suitable reliability (the same or higher than the mechanical joints) is guaranteed. For this purpose, the objective of this paper is to analyse the influence of the adhesive thickness on the mechanical behaviour of the joint and, by means of a statistical analysis based on Weibull distribution, propose the optimum thickness for the adhesive combining the best mechanical performance and high reliability. This procedure, which is applicable without a great deal of difficulty to other joints and adhesives, provides a general use for a more reliable use of adhesive bondings and, therefore, for a better and wider use in the industrial manufacturing processes.

Full-Wafer Roller-NIL Processes for Silicon Solar Cell Texturisation

The highest solar cell efficiencies both for c-Si and mc-Si were reached using template based texturing processes. Especially for mc-Si the benefit of a defined texture, the so called honeycomb texture, was demonstrated impressively. However, up until now, no industrially feasible process has been available to pattern the necessary etching masks with the sufficient resolution. Roller-Nanoimprint Lithography (Roller-NIL) has the potential to overcome these limitations and to allow high quality pattern transfers, even in the sub-micron regime, in continuous in-line processes. Therefore, this etch-mask patterning technique is a suitable solution to bring such elaborate features like the honeycomb texture to an industrial realization. Beyond that, this fast printing-like technology opens up new possibilities to introduce promising concepts like photonic structures into solar cells.

Automatic detection of crop rows in maize fields with high weeds pressure

This paper proposes a new method, oriented to crop row detection in images from maize fields with high weed pressure. The vision system is designed to be installed onboard a mobile agricultural vehicle, i.e. submitted to gyros, vibrations and undesired movements. The images are captured under image perspective, being affected by the above undesired effects. The image processing consists of three main processes: image segmentation, double thresholding, based on the Otsu’s method, and crop row detection. Image segmentation is based on the application of a vegetation index, the double thresholding achieves the separation between weeds and crops and the crop row detection applies least squares linear regression for line adjustment. Crop and weed separation becomes effective and the crop row detection can be favorably compared against the classical approach based on the Hough transform. Both gain effectiveness and accuracy thanks to the double thresholding that makes the main finding of the paper.

New laser-based approaches to improve the passivation and rear contact quality in high effiency crystalline silicon solar cells

Laser processing has been the tool of choice last years to develop improved concepts in contact formation for high efficiency crystalline silicon (c-Si) solar cells. New concepts based on standard laser fired contacts (LFC) or advanced laser doping (LD) techniques are optimal solutions for both the front and back contacts of a number of structures with growing interest in the c-Si PV industry. Nowadays, substantial efforts are underway to optimize these processes in order to be applied industrially in high efficiency concepts. However a critical issue in these devices is that, most of them, demand a very low thermal input during the fabrication sequence and a minimal damage of the structure during the laser irradiation process. Keeping these two objectives in mind, in this work we discuss the possibility of using laser-based processes to contact the rear side of silicon heterojunction (SHJ) solar cells in an approach fully compatible with the low temperature processing associated to these devices. First we discuss the possibility of using standard LFC techniques in the fabrication of SHJ cells on p-type substrates, studying in detail the effect of the laser wavelength on the contact quality. Secondly, we present an alternative strategy bearing in mind that a real challenge in the rear contact formation is to reduce the damage induced by the laser irradiation. This new approach is based on local laser doping techniques previously developed by our groups, to contact the rear side of p-type c-Si solar cells by means of laser processing before rear metallization of dielectric stacks containing Al2O3. In this work we demonstrate the possibility of using this new approach in SHJ cells with a distinct advantage over other standard LFC techniques.

Comportamiento estructural de tuberías forzadas y blindajes en saltos hidroeléctricos : propuestas de diseño y cálculo

En los últimos años ha aumentado el interés en el desarrollo de proyectos en el ámbito de las centrales hidroeléctricas y en concreto en las centrales reversibles. Estas centrales están diseñadas para grandes caudales y saltos, lo cual conlleva túneles de gran diámetro y alta presión y a menudo son esquemas subterráneos. Por ello, los estudios relativos a revestimientos de túneles en presión y los referentes a los blindajes de acero han cobrado una mayor relevancia. En las décadas de los 60 y 70 se realizó una importante labor de investigación coincidiendo con el desarrollo hidroeléctrico en Europa y Norteamérica, que sin embargo ha quedado sin continuidad hasta esta década, en la que se ha experimentado un impulso debido al desarrollo de nuevos proyectos hidroeléctricos de gran magnitud. La adecuación de los métodos de cálculo de blindajes supone una herramienta imprescindible en el correcto desarrollo técnico de los nuevos proyectos hidroeléctricos, así como para la evaluación de la seguridad de los saltos hidroeléctricos existentes en operación. En la presente Tesis se realiza un análisis del comportamiento estructural de las galerías en presión de saltos hidroeléctricos, así como una discusión y revisión de los métodos de cálculo existentes. En concreto se analizan los siguientes aspectos: •Descripción y comparación de las formulaciones existentes para el cálculo de blindajes tanto a presión exterior como interior. •Aplicación del Método de Elementos Finitos para la modelización y cálculo resistente y frente a inestabilidad de blindajes sometidos a presión exterior. •Análisis de un caso real, en el que se ha producido un fallo estructural en un blindaje sometido a presión exterior. Discusión sobre el comportamiento de blindajes con rigidizadores. Estudio paramétrico de la capacidad resistente y de la estabilidad de los blindajes con rigidizadores. •Estudio del comportamiento diferenciado entre un rigidizador y un conector. •Detalles constructivos y de durabilidad de las galerías en presión. •Desarrollo de una metodología para el cálculo de blindajes y tuberías forzadas a fatiga derivada de las variaciones de presión de la conducción. •Análisis de un caso real de una tubería forzada sometida a procesos de variación de carga, evaluando su seguridad frente a la fatiga. El cálculo de blindajes en galerías forzadas presenta una serie de aspectos complejos, y que no permiten la definición del problema con exactitud, tales como las características del macizo rocoso y su permeabilidad, la determinación del nivel freático, la holgura existente entre el blindaje y el revestimiento del trasdós y sus posibles defectos geométricos. Por estas incertidumbres, el cálculo de blindajes supone una materia compleja y que debe ser abordada desde la cautela y el análisis de otros trabajos y/o análisis realizados con anterioridad. En cualquier caso, debe realizarse un análisis de sensibilidad de los diversos parámetros que intervienen en el cálculo. En esta tesis se han descrito las principales formulaciones de cálculo de blindajes de galerías forzadas sometidas a presión interior y exterior; se ha constatado que existe una gran diversidad y que de su aplicación no se llega a resultados concluyentes. Las formulaciones clásicas utilizadas en el cálculo de blindajes lisos y con rigidizadores sometidos a presión exterior (Amstutz y Jacobsen) no resultan del todo adecuadas ni son de aplicación general. Además, pueden arrojar resultados no conservadores o conducir a un sobredimensionamiento del blindaje en otros casos. En las formulaciones tradicionales de diseño se han tenido en cuenta como imperfecciones la holgura del blindaje y la ovalidad del mismo. En la presente tesis, se han analizado imperfecciones de tipo ondulatorio derivadas de los procesos de soldadura y la existencia de espesores reducidos en zonas de corrosión. En el caso práctico analizado sometido a presión exterior, se ha comprobado el funcionamiento real del blindaje mediante los modelos realizados con elementos finitos. Se desprende que los rigidizadores no han funcionado como tales, puesto que para blindajes lisos se obtienen presiones más bajas de pandeo y para el caso de funcionamiento correcto de los rigidizadores se habría obtenido un coeficiente de seguridad suficiente. Por este motivo, se ha analizado el posible funcionamiento de los rigidizadores, que en determinados casos pueden actuar como conectores. En estos casos deben dimensionarse de forma adecuada las soldaduras para soportar las tensiones entre chapa y conector. Por otra parte, tradicionalmente no se han tenido en cuenta los efectos de fatiga que pueden ocasionar los golpes de ariete y las pulsaciones de presión debidas a la regulación secundaria de la red. En esta tesis se ha establecido un procedimiento de comprobación de tuberías forzadas y blindajes sometidos a procesos de fatiga. Adicionalmente, se ha estudiado el caso real de las tuberías forzadas de una central reversible real (Bolarque II) en funcionamiento de regulación secundaria. Se ha concluido, como en otros casos analizados en la bibliografía, que las pulsaciones derivadas de la regulación secundaria no son significativas como para tener en cuenta la fatiga del acero. Por otra parte, las maniobras de arranque y parada (golpe de ariete) suponen una variación importante de la presión en la conducción. Sin embargo, el moderado número de ciclos permite asegurar la integridad de la tubería frente a fenómenos de fatiga. Nowadays, there is a significant concern in the development of projects in the field of hydroelectric power plants, particularly in the pump-storage projects. These plants are designed for high flow rates and heads, which entails large-diameter tunnels and high pressure ratios), and often as underground schemes. Therefore, this concern has reactivated studies about penstocks and in particular those related to steel liners. During the 1960s and 1970s due to hydropower-engineering development in Europe and North America, a major research effort was done. However, the increasing development of new large-scale hydropower projects has involved a renewed research effort during this decade. The adequacy of steel liner calculation methods is a very important issue in the proper technical development of new hydroelectric projects, and for the safety assessment of existing hydroelectric power plants in operation. In this work, an analysis of the structural behavior of pressure galleries in hydroelectric schemes was carried out. Also, a discussion and a review of existing calculation methods are included. In particular, the following issues have been considered: •Description and comparison of existing formulations for calculating the liner response to both external and internal pressure. •Analysis of an actual case study of a steel liner which failed due to external pressure. •Application of the Finite Element Method to liner modeling and analysis subjected to external pressure. •A parametric study of the shielding with stiffeners and discussion about the behavior of liner with stiffeners. •Constructive aspects and durability of pressure galleries. •Development of a methodology for estimating fatigue effects on penstocks and liners sue to pressure changes. •Analysis of an actual case study of a penstock under varying load and assessment of its safety against fatigue. The project of a hydropower penstock is a complex issue, due to the uncertainties in the definition of the problem data, such as the characteristics of the rock mass and its permeability, the determination of the water table, the existing gap between the steel liner and the concrete of the backfill, the geometric imperfections... Hence, the design and analysis of a steel liner must be addressed cautiously and take into account a review of previous studies performed. Ever, a sensitivity analysis of the various parameters involved in the calculation should be performed. In this work, some of the most relevant formulations for liner design subjected to inside and outside pressure have been studied. As a whole, there is a wide variety and its application does not lead to conclusive results. The classical formulations used in the steel liner calculation either with or without stiffeners under external pressure (Amstutz and Jacobsen) are not entirely adequate Also, those can yield both conservative and non-conservative results in large ranges of application. Traditionally design approaches only considered initial gap and ovality as the most relevant geometric imperfections. Thus, little attention was paid to those caused either by welding or by thickness loss in corroded areas. In the case study analyzed in this thesis, the actual working of the liner under external pressure has been simulated by the Finite Element Method. Results show that the stiffeners have not performed as such, since for unstiffened liner lower buckling pressures are obtained and for proper performance of the stiffeners would give a sufficient safety factor. Hence, it must be pointed out that stiffeners may perform either as such or as connectors. For the latter, welding must be designed to properly withstand stresses between the shell and the stiffener. Likewise, the potential fatigue effects due to both water hammer and pressure pulsations due to secondary regulation of the network have not been considered in many studies. It has been included in this work a procedure for checking penstocks and liners under fatigue processes. Additionally, the penstock fatigue response of an actual pump storage project (Bolarque II, Spain) subjected to secondary control operation has been assessed. As in other cases discussed in the literature, pulsations derived from the secondary control are not significant to account for fatigue of steel. Moreover, the start and stop manoeuvres (water hammer) cause a significant change in penstock pressure. However, the moderate number of cycles ensures the integrity of the penstock against fatigue phenomena.