Esquema de Referencia para Acoplamiento Débil entre Sistema Informático y Equipo de Producción

La meta de intercambiabilidad de piezas establecida en los sistemas de producción del siglo XIX, es ampliada en el último cuarto del siglo pasado para lograr la capacidad de fabricación de varios tipos de producto en un mismo sistema de manufactura, requerimiento impulsado por la incertidumbre del mercado. Esta incertidumbre conduce a plantear la flexibilidad como característica importante en el sistema de producción. La presente tesis se ubica en el problema de integración del sistema informático (SI) con el equipo de producción (EP) en la búsqueda de una solución que coadyuve a satisfacer los requerimientos de flexibilidad impuestas por las condiciones actuales de mercado. Se describen antecedentes de los sistemas de producción actuales y del concepto de flexibilidad. Se propone una clasificación compacta y práctica de los tipos de flexibilidad relevantes en el problema de integración SI-EP, con la finalidad de ubicar el significado de flexibilidad en el área de interés. Así mismo, las variables a manejar en la solución son clasificadas en cuatro tipos: Medio físico, lenguajes de programación y controlador, naturaleza del equipo y componentes de acoplamiento. Por otra parte, la característica de reusabilidad como un efecto importante y deseable de un sistema flexible, es planteada como meta en la solución propuesta no solo a nivel aplicación del sistema sino también a nivel de reuso de conceptos de diseño. Se propone un esquema de referencia en tres niveles de abstracción, que permita manejar y reutilizar en forma organizada el conocimiento del dominio de aplicación (integración SI-EP), el desarrollo de sistemas de aplicación genérica así como también la aplicación del mismo en un caso particular. Un análisis del concepto de acoplamiento débil (AD) es utilizado como base en la solución propuesta al problema de integración SI-EP. El desarrollo inicia identificando condiciones para la existencia del acoplamiento débil, compensadores para soportar la operación del sistema bajo AD y los efectos que ocasionan en el sistema informático los cambios en el conjunto de equipos de producción. Así mismo, se introducen como componentes principales del acoplamiento los componentes tecnológico, tarea y rol, a utilizar en el análisis de los requerimientos para el desarrollo de una solución de AD entre SI-EP. La estructura de tres niveles del esquema de referencia propuesto surge del análisis del significado de conceptos de referencia comúnmente reportados en la literatura, tales como arquitectura de referencia, modelo de referencia, marco de trabajo, entre otros. Se presenta un análisis de su significado como base para la definición de cada uno de los niveles de la estructura del esquema, pretendiendo con ello evitar la ambigüedad existente debido al uso indistinto de tales conceptos en la literatura revisada. Por otra parte, la relación entre niveles es definida tomando como base la estructura de cuatro capas planteada en el área de modelado de datos. La arquitectura de referencia, implementada en el primer nivel del esquema propuesto es utilizada como base para el desarrollo del modelo de referencia o marco de trabajo para el acoplamiento débil entre el SI y el EP. La solución propuesta es validada en la integración de un sistema informático de coordinación de flujo y procesamiento de pieza con un conjunto variable de equipos de diferentes tipos, naturaleza y fabricantes. En el ejercicio de validación se abordaron diferentes estándares y técnicas comúnmente empleadas como soporte al problema de integración a nivel componente tecnológico, tales como herramientas de cero configuración (ejemplo: plug and play), estándar OPC-UA, colas de mensajes y servicios web, permitiendo así ubicar el apoyo de estas técnicas en el ámbito del componente tecnológico y su relación con los otros componentes de acoplamiento: tarea y rol. ABSTRACT The interchangeability of parts, as a goal of manufacturing systems at the nineteenth century, is extended into the present to achieve the ability to manufacture various types of products in the same manufacturing system, requirement associated with market uncertainty. This uncertainty raises flexibility as an important feature in the production system. This thesis addresses the problem regarding integration of software system (SS) and the set of production equipment (PE); looking for a solution that contributes to satisfy the requirements of flexibility that the current market conditions impose on manufacturing, particularly to the production floor. Antecedents to actual production systems as well as the concept of flexibility are described and analyzed in detail. A practical and compact classification of flexibility types of relevance to the integration SS-EP problem is proposed with the aim to delimit the meaning of flexibility regarding the area of interest. Also, a classification for the variables involved in the integration problem is presented into four types: Physical media, programming and controller languages, equipment nature and coupling components. In addition, the characteristic of reusability that has been seen as an important and desirable effect of a flexible system is taken as a goal in the proposed solution, not only at system implementation level but also at system design level. In this direction, a reference scheme is proposed consisting of three abstraction levels to systematically support management and reuse of domain knowledge (SS-PE), development of a generic system as well as its application in a particular case. The concept of loose coupling is used as a basis in the development of the proposed solution to the problem of integration SS-EP. The first step of the development process consists of an analysis of the loose coupled concept, identifying conditions for its existence, compensators for system operation under loose coupling conditions as well as effects in the software system caused by modification in the set of production equipment. In addition coupling components: technological, task and role are introduced as main components to support the analysis of requirements regarding loose coupling of SS-PE. The three tier structure of the proposed reference scheme emerges from the analysis of reference concepts commonly reported in the literature, such as reference architecture, reference model and framework, among others. An analysis of these concepts is used as a basis for definition of the structure levels of the proposed scheme, trying to avoid the ambiguity due to the indiscriminate use of such concepts in the reviewed literature. In addition, the relation between adjacent levels of the structure is defined based on the four tiers structure commonly used in the data modelling area. The reference architecture is located as the first level in the structure of the proposed reference scheme and it is utilized as a basis for the development of the reference model or loose coupling framework for SS-PE integration. The proposed solution is validated by integrating a software system (process and piece flow coordination system) with a variable set of production equipment including different types, nature and manufacturers of equipment. Furthermore, in this validation exercise, different standards and techniques commonly used have been taken into account to support the issue of technology coupling component, such as tools for zero configuration (i.e. Plug and Play), message queues, OPC-UA standard, and web services. Through this part of the validation exercise, these integration tools are located as a part of the technological component and they are related to the role and task components of coupling.

The oculomotor system as a model for the study of neuronal interaction processes

Identified neurons that control eye movements offer an excellent experimental target for the study of Information coding and neuronal interaction processes wíthin the central nervous system. Here are presented some prelimínary results of the motoneuron behaviour during steady eye fíxation, obtained by regressíon and analysis of variance techniques. A flexible information system intended for the systematic acquisitíon and analysis of simultaneous records of neuronal activity and both eyes angular position in a great amount of cells, oriented to the defínition of mathematical models, is also briefly outlíned.

An Alternative Method to Achieve Metrological Confirmation in Measurement Processes

Metrological confirmation process must be designed and implemented to ensure that metrological characteristics of the measurement system meet metrological requirements of the measurement process. The aim of this paper is to present an alternative method to the traditional metrological requirements about the relationship between tolerance and measurement uncertainty, to develop such confirmation processes. The proposed way to metrological confirmation considers a given inspection task of the measurement process into the manufacturing system, and it is based on the Index of Contamination of the Capability, ICC. Metrological confirmation process is then developed taking into account the producer risks and economic considerations on this index. As a consequence, depending on the capability of the manufacturing process, the measurement system will be or will not be in adequate state of metrological confirmation for the measurement process.

Ammonia and Greenhouse Gases Emission from Slurry Storage with impermeable Cover and Landspreading of Cattle Slurry

Intensive farm systems handle large volume of livestock wastes, resulting in adverse environmental effects, such as gaseous losses into the atmosphere in form of ammonia (NH3) and greenhouse gases (GHG), i.e. methane (CH4), carbon dioxide (CO2) and nitrous oxide (N2O). In this study, the manure management continuum of slurry storage with impermeable cover and following cattle slurry band spreading and incorporation to soil was assessed for NH3 and GHG emissions. The experiment was conducted in an outdoor covered storage (flexible bag system) (study I), which collected the slurry produced in 7 dairy cattle farms (2,000 m3 slurry) during 12 days in the northern Spain.

ISA S88 / Loose Coupling Based Solution for Production Control Software Reusability

A solution for the problem of reusability of software system for batch production systems is proposed. It is based on ISA S88 standard that prescribes the abstraction of elements in the manufacturing system that is equipment, processes and procedures abstraction, required to make a product batch. An easy to apply data scheme, compatible with the standard, is developed for management of production information. In addition to flexibility provided by the S88 standard, software system reusability requires a solution supporting manufacturing equipment reconfigurability. Toward this end a coupling mechanism is developed. A software tool, including these solutions, was developed and validated at laboratory level, using product manufacturing information of an actual plant.

Flexible low-cost system to test batteries and ultracapacitors for electric and hybrid vehicles in real working conditions

Batteries and ultracapacitors for hybrid and electric vehicles must satisfy very demanding working conditions that are not usual in other applications. In this sense, specific tests must be performed in order to draw accurate conclusions about their behaviour. To do so, new advanced test benches are needed. These platforms must allow the study of a wide variety of energy storage systems under conditions similar to the real ones. In this paper, a flexible, low-cost and highly customizable system is presented. This system allows batteries and ultracapacitors to be tested in many and varied ways, effectively emulating the working conditions that they face in an electric vehicle. The platform was specifically designed to study energy storage systems for electric and hybrid vehicles, meaning that it is suitable to test different systems in many different working conditions, including real driving cycles. This flexibility is achieved keeping the cost of the platform low, which makes the proposed test bench a feasible alternative for the industry. As an example of the functionality of the platform, a test consisting of a 17-minute ARTEMIS urban cycle with a NiMH battery pack is presented.

Pre-investigation of water electrolysis for flexible energy storage at large scales: the case of the Spanish power system

This report analyzes the basis of hydrogen and power integration strategies, by using water electrolysis processes as a means of flexible energy storage at large scales.

Pre-investigation of water electrolysis for flexible energy storage at large scales: the case of the Spanish power system

This report analyzes the basis of hydrogen and power integration strategies, by using water electrolysis processes as a means of flexible energy storage at large scales. It is a prospective study, where the scope is to describe the characteristics of current power systems (like the generation technologies, load curves and grid constraints), and define future scenarios of hydrogen for balancing the electrical grids, considering the efficiency, economy and easiness of operations. We focus in the "Spanish case", which is a good example for planning the transition from a power system holding large reserve capacities, high penetration of renewable energies and limited interconnections, to a more sustainable energy system being capable to optimize the volumes, the regulation modes, the utilization ratios and the impacts of the installations. Thus, we explore a novel aspect of the "hydrogen economy" which is based in the potentials of existing power systems and the properties of hydrogen as energy carrier, by considering the electricity generation and demand globally and determining the optimal size and operation of the hydrogen production processes along the country; e.g. the cost production of hydrogen becomes viable for a base-load scenario with 58 TWh/year of power surplus at 0.025 V/kWh, and large number electrolyzer plants (50 MW) running in variable mode (1-12 kA/m2)

Eigenstructure Assignment Based Controllers Applied to Flexible Spacecraft

The objective of this paper is to evaluate the behaviour of a controller designed using a parametric Eigenstructure Assignment method and to evaluate its suitability for use in flexible spacecraft. The challenge of this objective lies in obtaining a suitable controller that is specifically designated to alleviate the deflections and vibrations suffered by external appendages in flexible spacecraft while performing attitude manoeuvres. One of the main problems in these vehicles is the mechanical cross-coupling that exists between the rigid and flexible parts of the spacecraft. Spacecraft with fine attitude pointing requirements need precise control of the mechanical coupling to avoid undesired attitude misalignment. In designing an attitude controller, it is necessary to consider the possible vibration of the solar panels and how it may influence the performance of the rest of the vehicle. The nonlinear mathematical model of a flexible spacecraft is considered a close approximation to the real system. During the process of controller evaluation, the design process has also been taken into account as a factor in assessing the robustness of the system.

Study of the Influence of Reference System in Surface Finishing Parameters Evaluation.

In the present paper the influence of the reference system with regard to the characterization of the surface finishing is analyzed. The effect of the reference system’s choice on the most representative surface finishing parameters (e.g. roughness average Ra and root mean square values Rq) is studied. The study can also be applied to their equivalent parameters in waviness and primary profiles. Based on ISO and ASME standards, three different types of regression lines (central, mean and orthogonal) are theoretically and experimentally analyzed, identifying the validity and applicability fields of each one depending on profile’s geometry. El presente trabajo realiza un estudio de la influencia que supone la elección del sistema de referencia en la determinación los valores de los parámetros más relevantes empleados en la caracterización del acabado superficial tales como la rugosidad media aritmética Ra o la rugosidad media cuadrática Rq y sus equivalentes en los perfiles de ondulación y completo. Partiendo de la definición establecida por las normas ISO y ASME, se analizan tres tipos de líneas de regresión cuadrática (línea central, línea media y línea ortogonal), delimitando los campos de validez y de aplicación de cada una de ellas en función de la geometría del perfil. Para ello se plantean diversos tipos de perfiles y se desarrolla un estudio teórico y experimental de los mismos.

Robustness Analysis of Eigenstructure Assignment Controllers on Rigid-Flexible Satellites

Flexible spacecraft with attached solar panels may exhibit undesired vibrations and structural deformations. These types of vehicles show an intrinsic coupling of the elements of the structure. The attitude maneuvers performed by flexible spacecraft may cause non-desired deflections of attached flexible elements. Any attitude and orbit control system generally solves these problems using filters that are designed to attenuate the relative deflections of flexible appendages. In this paper, we propose a method for designing attitude static controllers using an eigenstructure assignment (EA) method. A set of requirements were specified from our understanding of the system modes in an open loop. Exhaustive theoretical and numerical simulations were performed on special cases to verify the controller design procedure. In the design of the controller, we considered all of the aspects that relate to the eigenstructure assignment. The primary objective of this paper is to demonstrate the feasibility of obtaining a high degree of decoupling for some selected modes via the application of an EA method. Finally a robustness analysis is perform to the system together with the designed controller by means of a mu-analysis

Artificial cognitive control system based on the shared circuits model of sociocognitive capacities. A first approach

sharedcircuitmodels is presented in this work. The sharedcircuitsmodelapproach of sociocognitivecapacities recently proposed by Hurley in The sharedcircuitsmodel (SCM): how control, mirroring, and simulation can enable imitation, deliberation, and mindreading. Behavioral and Brain Sciences 31(1) (2008) 1–22 is enriched and improved in this work. A five-layer computational architecture for designing artificialcognitivecontrolsystems is proposed on the basis of a modified sharedcircuitsmodel for emulating sociocognitive experiences such as imitation, deliberation, and mindreading. In order to show the enormous potential of this approach, a simplified implementation is applied to a case study. An artificialcognitivecontrolsystem is applied for controlling force in a manufacturing process that demonstrates the suitability of the suggested approach

Issues in implementing ACE: A stack copying based and-or parallel system

We discuss several issues involved in the implementation of ACE, a model capable of exploiting both And-parallelism and Or-parallelism in Prolog in a unified framework. The Orparallel model that ACE employs is based on the idea of stack-copying developed for Muse, while the model of independent And-parallelism is based on the distributed stack approach of &-Prolog. We discuss the organization of the workers, a number of sharing assumtions, techniques for work load detection, and issues relaed to which parts need to be copied when a flexible and-scheduling strategy is used.

Activity based costing, time-driven activity based costing and lean accounting: differences among three accounting systems' approach to manufacturing

Choosing an appropriate accounting system for manufacturing has always been a challenge for managers. In this article we try to compare three accounting systems designed since 1980 to address problems of traditional accounting system. In the first place we are going to present a short overview on background and definition of three accounting systems: Activity Based costing, Time-Driven Activity Based Costing and Lean Accounting. Comparisons are made based on the three basic roles of information generated by accounting systems: financial reporting, decision making, and operational control and improvement. The analysis in this paper reveals how decisions are made over the value stream in the companies using Lean Accounting while decisions under the ABC Accounting system are taken at individual product level, and finally we will show how TD-ABC covers both product and process levels for decision making. In addition, this paper shows the importance of nonfinancial measures for operational control and improvement under the Lean Accounting and TD-ABC methods whereas ABC relies mostly on financial measures in this context.

Super resolution using a modified Spherical Geodesic Waveguide suitable for manufacturing

The previous publications (Miñano et al, 2011) have shown that using a Spherical Geodesic Waveguide (SGW), it can be achieved the super-resolution up to ? /500 close to a set of discrete frequencies. These frequencies are directly connected with the well-known Schumann resonance frequencies of spherical symmetric systems. However, the Spherical Geodesic Waveguide (SGW) has been presented as an ideal system, in which the technological obstacles or manufacturing feasibility and their influence on final results were not taken into account. In order to prove the concept of superresolution experimentally, the Spherical Geodesic Waveguide is modified according to the manufacturing requirements and technological limitations. Each manufacturing process imposes some imperfections which can affect the experimental results. Here, we analyze the influence of the manufacturing limitations on the super-resolution properties of the SGW. Beside the theoretical work, herein, there has been presented the experimental results, as well.