Frequency dependence of ultrasonic wool scouring

Conventional aqueous scouring of greasy wool promotes wool felting and can be energy and water intensive. Ultrasonic wool scouring could be an alternative technology to minimise the negative impact, provided that the cleaning efficiency and fibre quality are not compromised. This study  examined the influence of ultrasonic irradiation frequency and ultrasonic power variations on wool scouring performance at different liquor ratios. Scoured fibre, residual ash content, residual grease content, whiteness and yellowness were evaluated. The impact of liquor degassing on wool scouring effectiveness was studied. Fibre surface damage was also assessed in this work. It was observed that while there was no significant influence of ultrasonic frequency on the whiteness or yellowness of the scoured fibres, wool scoured at frequencies of 28 kHz and 80 kHz had more grease and dirt removed than that scoured at 45 kHz. Low ultrasonic power and degassed bath liquor increased wool grease removal ability. Ultrasonic treatment caused scale cracking/peeling in some wool fibres. More severe cuticle damage was observed in fibres scoured at the lower frequency. This damage resulted in increased dye uptake by the fibres.

Ultrasonic scouring of wool and its effects on fibre breakage during carding

Ultrasonics has shown the potential to reduce the cost and environmental impact of textile processing. This work investigates the impact of ultrasonic scouring on fibre entanglement caused during the scouring process. Levels of fibre entanglement were quantified by measuring fibre length using OFDA4000 after carding. A significant reduction in fibre entanglement after ultrasonic scouring was observed and this was due to a reduced fibre migration in the wash bath when compared with the mechanical agitation seen in conventional scouring process. Fibre cuticle scale damage resulting from the ultrasonic irradiation may also have contributed to the reduction in fibre entanglement. A reduced level of fibre entanglement from ultrasonic wool scouring leads to a reduction in fibre breakage during carding.

Adapting ultrasonic assisted wool scouring for industrial application

Scouring is the first stage of wool processing and is essential for determining the quality of fiber. Traditional aqueous scouring is a method that emulsifies and removes contaminants (such as wool grease, suint, and dirt) from the fiber surface; however, it promotes wool felting and is energy and water intensive. This study has shown that modification of the traditional wool scouring line by introducing an ultrasonic device could be a viable alternative for the wool scouring industry. A standard six-bath wool scouring line was retrofitted with two ultrasonic panels working at 80 kHz in bath 2. Scouring was carried out in three modes: conventional mode without the transport rake, ultrasonic mode without the transport rake, and conventional mode with the transport rake. Fiber samples after scouring were measured for color index, residual grease content, and residual ash content. Ultrasonic scouring was found to improve removal of grease and ash from the wool fiber. Modifications were proposed for the design of an industrial scouring line including the addition of fiber transport and dunking rollers and number of baths for the installation. © The Author(s) 2014.

Study into the ultrasonic cleaning of wool

This research studied the use of ultrasonic irradiation during wool cleaning with an aim to improve the cleaning process and reduce its impact on the environment. The research found that ultrasonic cleaning reduced energy, detergent and chemicals consumption, reduced fibre entanglement and had no significant effect on fibre properties.

Ultrasonic treatment of wool

These ultrasonic cleaning trial results for stain removal and fibre property changes look at wool scouring and laundering, and examine the use of ultrasonic irradiation during wool cleaning with an aim to improve the cleaning process and reduce its impact on the environment. It contains fibre images, single fibre tensile and bending abrasion results.

Cuticle modifications and dyeing property of ultrasonically scoured wool

Ultrasonics has the potential to reduce the cost and environmental impact of textile processing. This work investigates the effects of utrasonic irradiation during wool scouring on fibre surface properties and fibre dyeing rate. A range of ultrasonic frequencies were used in the scouring bath to examine the forms of fibre cuticle damage. It was shown that ultrasonically scoured wool underwent some modifications of the fibre surface structure which resulted in a higher rate of dye uptake by the fibres, when compared with the conventionally scoured wool. The lower the ultrasonic frequency the more sever was the cuticle damage to wool during scouring, hence the higher the fibre dye uptake.

Role of water and surfactant in the solvent milling of wool

Unlike other fibres, wool felts readily when agitated in the presence of water. For this reason, only the minimum necessary quantity of water is used when the garments are drycleaned. However, wool fibres are often deliberately felted to obtain a warm bulky handle by controlled addition of water to the solvent. This process is known as solvent milling and recently, it has become a popular alternative to the traditional milling in water alone. Although the factors which influence milling in solvent are known, the relationships between them are not well defined. A comprehensive study of the relationship between water distribution and milling shrinkage during agitation of wool in perchloroethylene has been carried out in this thesis. The Karl Fischer method of determination was used throughout to establish the distribution of water between the wool fibre and the solvent liquor. The emphasis was placed on practical production variables. The role of surfactant in affecting milling shrinkage through its effect on the transport of water to the fibre from the solvent was examined. The ability of a suitable surfactant in promoting even and rapid sorption of water by the fibre was related to the colloidal properties of the milling liquor.

Fibre properties affecting the softness of wool and other keratins

The emerging market for next-to-skin knitwear requires wool to satisfy the consumer’s tactile requirements for softness. The role of the fibre’s surface and physical properties on fibre and fabric softness was examined. The fibre’s cuticle properties were found to have a greater influence on softness than the fibre’s mechanical properties.

EC34-48 Farm Sheep Facts

The farm flock and the fattening of western feeder lambs are the only methods of sheep production of importance in Nebraska. The farm flock is not a major enterprise on Nebraska farms. It serves as a side line on farms having a well-drained place which sheep may call their own. This 1934 extension circular contains information on: Nebraska Sheep-industry facts; market, ewe, ram, and lamb facts; shearing and wool facts; two parasites and one pest; grading and marketing wool; and scouring and carding wool for home use.

The effects of ultrasonic agitation in laundering on the properties of wool fabrics

This paper investigates the use of ultrasonic agitation as a method for reducing felting and area shrinkage during the laundering of wool fabric. Work was conducted to evaluate the changes in fibre and fabric properties after repeated exposure to ultrasonic agitation, and also the effectiveness of ultrasonic treatment to remove common stains. Fabric colour, appearance, tensile strength, dimensional stability and thickness were measured before and after each test. Ultrasonic agitation produced fine cracks in the scale structure of the fibre, but these had negligible effects on the strength and colour when compared to hand washing. Ultrasonic agitation caused less fibre migration than hand washing, with a reduced rate of thickness increase and felting. Ultrasonic agitation increased the level of stain removed from the fabric when compared with hand washing.

Effects of ultrasonic treatment on wool fibre and fabric properties

The protein structures of wool, treated in fabric form with ultrasonics for different time durations, were analysed by X-ray diffraction (XRD) and Fourier transform infrared (FTIR), in comparison with the wool without ultrasonic treatment. Fabric water absorption and tensile properties were measured in addition to the fibre micro-structure analysis. It is shown that while the ultrasonic treatment had little effect on the fibre crystallinity, some chemical structures in the protein were altered to some extent during the process. Disruption of fibre internal waxy lipids upon ultrasonic treatment provided the fibres with increased water absorption. Protein chains in the macro fibrils were shown to be rearranged to a more regular and less flexible structure, as a result of the ultrasonic treatment. Fabric tensile tests showed an increased tenacity and a reduced extensibility to the ultrasonically treated fabric. Prolonged ultrasonic treatment, however, significantly reduced both fabric tenacity and extensibility.

Changes in wool protein structure and fabric properties with ultrasonic treatment

Wool fabrics, ultrasonically treated for different time durations, were analysed by Fourier transform infrared (FTIR), differential scanning calorimeter (DSC), and thermo-gravimetric analysis (TGA), in comparison with the wool without ultrasonic treatment. Fabric tensile and thermal properties were measured in addition to the fibre micro structure analysis. Wool protein chains in the macro fibrils were shown to be rearranged to a more regular and less flexible structure, as a result of the ultrasonically treated fabric. Prolonged ultrasonic treatment, however, significantly reduced both fabric tenacity and extensibility. Wool treated with ultrasonics was found to have less mass loss and a higher thermal degradation temperature than that of without ultrasonic treatment and prolonged treated. DSC analysis showed that while ultrasonic treatment has little effect on the fibre crystallinity, an appropriate treatment can provide wool with increased water absorption.

Correlation between optical and SEM measurements of wool cortical cell size

Wool fibres consist of micro to nano scale protein constituents that could be used for innovative applications. While techniques for extracting these constituents or making wool fibres into organic powders have been developed, effectively dispersing the particles and accurately determining their size has been difficult in practice. In this study, an ultrasonic method was employed to disperse cortical cells extracted from wool fibres into an
immersion oil or ethanol. Specimens of the cortical cells were then observed under optical microscopy and scanning electron microscopy, respectively. Cell length and maximum cell diameter were measured to quantify the cell size. The results suggest significant discrepancies exist in the cortical cell size obtained from the two different measurement techniques. The maximum diameter of wool cortical cells obtained from the optical microscope was much larger than that from the scanning electron microscope, while the length was much shorter. A correction factor is given so that cortical cell size obtained from the two measurement techniques can be compared.