Analysis of amorphous indium-gallium-zinc-oxide thin-film transistor contact metal using Pilling-Bedworth theory and a variable capacitance diode model

It is widely reported that threshold voltage and on-state current of amorphous indium-gallium-zinc-oxide bottom-gate thin-film transistors are strongly influenced by the choice of source/drain contact metal. Electrical characterisation of thin-film transistors indicates that the electrical properties depend on the type and thickness of the metal(s) used. Electron transport mechanisms and possibilities for control of the defect state density are discussed. Pilling-Bedworth theory for metal oxidation explains the interaction between contact metal and amorphous indium-gallium-zinc-oxide, which leads to significant trap formation. Charge trapping within these states leads to variable capacitance diode-like behavior and is shown to explain the thin-film transistor operation. © 2013 AIP Publishing LLC.

Objective classification of fabric pilling based on the two-dimensional discrete wavelet transform

A number of methods for automated objective ratings of fabric pilling based on image analysis are described in the literature. The periodic structure of fabrics makes them suitable candidates for frequency domain analysis. We propose a new method of frequency domain analysis based on the two-dimensional discrete wavelet transform to objectively measure pilling intensity in sample images. We present a preliminary evaluation of the proposed method based on analysis of two series of standard pilling evaluation test images. The initial results suggest that the proposed method is feasible, and that the ability of the method to discriminate between levels of pilling intensity depends on the wavelet analysis scale being closely matched to the fabric interyarn pitch. We also present a heuristic method for optimal selection of an analysis wavelet and associated analysis scale.

Evaluating the robustness of objective pilling classification with the two-dimensional discrete wavelet transform

Previously, we proposed a new method of frequency domain analysis based on the two-dimensional discrete wavelet transform to objectively measure pilling intensity in sample fabric images. We have further evaluated this method, and our results indicate that it is robust to small horizontal and/or vertical translations and to significant variations in the brightness of the image under analysis, and is sensitive to rotation and to dilation of the image. These results suggest that as long as precautions are taken to ensure fabric test samples are imaged under consistent conditions of weave/knit pattern alignment (rotation) and apparent interyarn pitch (dilation), the method will yield repeatable results.

Characterization and application of objective pilling classification to patterned fabrics

Previously, the authors proposed a new, simple method of frequency domain analysis based on the two-dimensional discrete wavelet transform to objectively measure the pilling intensity in sample fabric images. The method was further characterized, and the results obtained indicate that standard deviation and variance are the most appropriate measures of the dispersion of wavelet details coefficients for analysis, that the relationship between wavelet analysis scale and fabric inter-yarn pitch was empirically confirmed, and, that fabrics with random patterns do not appear to impact on the effectiveness of the analysis method.

Predicting the pilling propensity of fabrics through artificial neural network modeling

Fabric pilling is affected by many interacting factors. This study uses artificial neural networks to model the multi-linear relationships between fiber, yarn and fabric properties and their effect on the pilling propensity of pure wool knitted fabrics. This tool shall enable the user to gauge the expected pilling performance of a fabric from a number of given inputs. It will also provide a means of improving current products by offering alternative material specification and/or selection. In addition to having the capability to predict pilling performance, the model will allow for clarification of major fiber, yarn and fabric attributes affecting fabric pilling.

Measuring the influence of fibre-to-fabric properties on the pilling of wool fabrics

This study ranks the contribution of various fibre, yarn and fabric attributes to the pilling of wool knitwear. On the basis of an artificial neural network modelling, a combination of sensitivity analysis, forwards/backwards search and genetic algorithms was used to identify the importance of various fibre/yarn/fabric input parameters. The three different techniques show broad similarities in their assessment of which input parameters are important or are not important in affecting fabric pilling. The ranking shows that fabric cover factor has the most effect on pilling, followed by yarn count and thin places, fibre length, yarn twist, etc. It is further illustrated that the directional trend of the predicted pilling outputs for a selection of inputs was in line with the expected behaviour. To verify the findings of input feature selection, input factors deemed to have a small effect on the predicted pilling output, such as fibre length and diameter variations and curvature, were removed and the subsequent performance statistically compared to the original multi-layer perceptron. Differences between the outputs predicted by the original and pruned models are found not to be statistically significant at the 5% significance level. Results from this study may help manufacturers and knitwear designers in choosing the most appropriate materials and structures to reduce the pilling propensity of wool knitwear.

Predicting the pilling tendency of wool knits

This work investigates the application of artificial neural network modeling (ANN) to model the relationships between fiber, yarn, and fabric properties and the pilling propensity of single jersey and rib pure wool knitted fabrics based on the ICI Pilling Box method. Validation of the model on an independent validation data set suggests that the accurate prediction of pilling propensity is possible with the best performing model achieving a correlation with the subjectively rated pilling grades of approximately 85%. Importantly, it is also illustrated that a larger training set can lead to a marked improvement in the accuracy of predictions.

Objective assessment of pilling of nonwoven fabrics using the two dimensional discrete wavelet transform

Fabric pilling is a serious problem for the apparel industry, causing an unsightly appearance and premature wear. Woolen products are particularly prone to pilling. Recently, a process for production of woolen nonwoven apparel fabrics has been commercialized in Australia, and may lead to new markets for Australian wool. However, the success of such nonwoven fabrics will partly rely on their propensity to pill. A key element in the control of fabric pilling is the evaluation of resistance to pilling by testing. Resistance to pilling is normally tested in the laboratory by processes that simulate accelerated wear, followed by a manual assessment of the degree of pilling by an expert based on a visual comparison of the sample to a set of test images. To bring more objectivity into the pilling rating process, a number of automated systems based on image analysis have been developed. The authors previously proposed a new method of image analysis based on the two-dimensional discrete wavelet transform to objectively measure the pilling intensity for woven fabrics. This paper presents preliminary work in extending this method to nonwoven fabrics.

A comparison of pilling results tested with the ICI pill box and a new perspex™ pill box

Identical single jersey wool knit fabrics produced inconsistent results when tested on the same type of ICI pill box in 4 independence testing laboratories.  The hypothesis formulated to investigate this event was that continued pilling testing in the ICI pill box changes the frictional properties of the cork liners, resulting in the difference pilling ratings.  The aim of this study was to decrease the inconsistencies in the pilling results by replacing the conventional cork lined pill box with a Perspex^TM pill box.  The smae or similar pilling results found for several of the knit facots tested in the two difference pill boxes, while for others there were some significant differences found.  In addition, while using the Perspex^TM pill box observations of the movement of the pilling tubes during testing provided evidence of greater fabric-to-fabric abrasion, rather the expected high degree of fabric-to-cork abrasion (or fabric-to-Perspex^TM) during pilling testing.

A controlled experiment on yarn hairiness and fabric pilling

This study focused on the hairiness of worsted wool yarns and how it affects the pilling propensity of knitted wool fabrics. Conventional worsted ring spun yarns were compared with comparable SolospunTM yarns and yarns modified with a hairiness reducing air nozzle in the winding process (JetWind). Measurements of yarn hairiness (S3) on the Zweigle G565 hairiness meter showed a reduction in the S3 value of approximately 46% was achieved using SolospunTM ring spinning attachment and a 33% reduction was achieved using the JetWind process. Interestingly, subsequent evaluation of the pilling performance of fabrics made from the SolospunTM spun yarn and JetWind modified yarn showed a half grade and full grade improvement, respectively over a similar fabric made from conventional ring spun yarns. This result suggested that a relatively large reduction in yarn hairiness was needed to achieve a moderate improvement in fabric pilling, and that the nature of yarn hairiness was also a key factor in influencing fabric pilling propensity. It is postulated that the wrapping of surface hairs by the air vortex in the JetWind process may limit the ability of those surface fibers to form fuzz and reach the critical height required for pill formation.

Objective pilling evaluation of wool fabrics

An objective pilling evaluation method based on the multi-scale two-dimensional dual-tree complex wavelet transform and linear discriminant function of Bayes' Rule was developed. The surface fuzz and pills are identified from the high-frequency noise, fabric textures, fabric surface unevenness, and illuminative variation of a pilled fabric image by the two-dimensional dual-tree complex wavelet decomposition and reconstruction. The energies of the reconstructed subimages in six spatial orientations (±15º, ±45º, ±75º) are calculated as the elements of the pilling feature vector, whose dimension is reduced by principal component analysis. A linear discriminant function of Bayes' Rule was used as a classifier to establish classification rules among the five pilling grades. A new pilled sample with the same physical construction can then be automatically assigned to one of the five pilling grades by the classification rules. A general evaluation of the proposed method was conducted using the SM50 woven, non-woven, and SM54 knitted standard pilling test image sets. The results suggest that the new method can successfully establish classification rules among the five pilling grade groups for each of the three standard pilling test image sets and should be applicable to practical objective pilling evaluation.

Objective grading of fabric pilling with wavelet texture analysis

A new objective fabric pilling grading method based on wavelet texture analysis was developed. The new method created a complex texture feature vector based on the wavelet detail coefficients from all decomposition levels and horizontal, vertical and diagonal orientations, permitting a much richer and more complete representation of pilling texture in the image to be used as a basis for classification. Standard multi-factor classification techniques of principal components analysis and discriminant analysis were then used to classify the pilling samples into five pilling degrees. The preliminary investigation of the method was performed using standard pilling image sets of knitted, woven and non-woven fabrics. The results showed that this method could successfully evaluate the pilling intensity of knitted, woven and non-woven fabrics by selecting the suitable wavelet and associated analysis scale.