Asiakasohjautuvan hitsaustuotannon kehittäminen pk-konepajassa

Tässä diplomityössä tarkasteltiin asiakasohjautuvan hitsaustuotannon kehittämistä PK-konepajassa. Työn tarkoituksena oli kerätä taustatietoa asiakasohjautuvan hitsaustuotannon erityispiirteistä ja tarkastella hitsaustuotannon kehittämistä. Työssä tutustuttiin hitsausprosesseihin ja niiden kehitysversioihin sekä hitsausaineisiin. Tärkeänä osa-alueena olivat hitsin ja hitsaustuotannon laadun ja laadunhallinnan sekä hitsauksen mekanisoinnin ja automatisoinnin tarkastelu, hitsauksen työsuojelua ja hitsausergonomiaa unohtamatta. Tämän jälkeen kartoitettiin yrityksen nykytilanne ja laadittiin kehittämistoimenpiteet sekä tarvittavat laskelmat ja kehitystyön implementointi. Sen jälkeen vertailtiin tehostettua toimintaa vanhaan toimintaan sekä tehtiin johtopäätökset toiminnan kehittämisestä.

Sadeveden laatu Suomessa vuonna 1971

English summary: The quality of rainwater in Finland according the observations made during 1971

Vesilaitosten veden laatu vuonna 1972

Water quality in water utilities in 1972.

Vesilaitosten veden laatu vuonna 1973

Water quality in water utilities in 1973.

Veden ja järvisedimenttien laatu Vihtamonjoen valuma-alueella Sotkamossa

The study area, Vihtamonjoki catchment area, is 55 square kilometres and a third of it has been ditched. The largest ditchings have been done in years 1959-1970. The water system in the catchment area builds up of several lake basins, brooks and rivers. This study tries to discover the water quality at present. It also tries to determine the sedimentation rate and the changes on the sediment quality during the past decades. The water samples were collected in August 2003 and in March 2004 from several places in the catchment area. On March 2004 the sediment samples were collected from four lake basins. Organic matter, total phosphorus, iron, manganese, Fe/Mn-ratio, zinc and copper were determined from sediment samples. The water quality was determined by electric conductivity, alkalinity, pH, oxygen content and the content of sodium, potassium, magnesium, calcium, sulphate, chlorine and fluoride. Also the nutrients, nitrate, ammonium and phosphate, were determined. Chemical analyses and loss on ignition analyses showed clear changes in sediment quality in samples taken from 15-25 cm depth, thus showing the time of the ditching. In most cases the forest ditching had caused increase in mineral matter, iron, zinc and copper and decrease in total phosphorus and organic matter. Sedimentation rates vary between 4,1 to 6,7 mm/year in lakes after the forest ditching. Sedimentation rates have probably increased due to the forest ditching. The Fe/Mn-ratio shows that there has been a lack of oxygen in the lakes for some years after the forest ditching. The water quality proved to be normal in the Vihtamonjoki catchment area. Oxygen content in March 2004 pointed to the conclusion that there might be lack of oxygen in winter. Other analysis showed the water quality to be typical for the Kainuu area.

Kaupunkipurot Helsingissä - Veden laatu vuonna 2004

In recent years urban hydrology and individual urban streams have been in focus and subjects to research also in Helsinki. However, until now there has been lack of research covering simultaneously the whole area of the city of Helsinki. The aim of this study was to find out the general state of water quality in small urban streams in the city of Helsinki. 21 streams were studied: Mätäjoki, Korppaanoja, Mätäpuro, Näsinoja-Tuomarinkylänoja, Tuomarinkartanonpuro, Kumpulanpuro, Tapaninkylänpuro, Tapaninvainionpuro, Puistolanpuro, Longinoja, Säynäslahdenpuro, Viikinoja, Porolahdenpuro, Mustapuro, Marjaniemenpuro, Mellunkylänpuro, Vuosaarenpuro, Rastilanpuro, Ramsinkannaksenpuro, Skatanpuro and Yliskylänpuro. Water samples were collected from 48 sampling points, each stream having at least one point. Four water samples were collected from each point, sampling periods being 9.-11.2., 26.-28.4., 29.6.-1.7. and 25.-27.10.2004. Field measurements associated with water sampling included water temperature, oxygen concentration, pH and electrical conductivity. Water samples were analysed in the Laboratory of Physical Geography in the University of Helsinki and in the Environmental Laboratory of the City of Helsinki Environment Centre for following properties: suspended solids, dissolved substances, alkalinity, principal anions and cations (Na+, K+, Mg2+, Ca2+, F-, Cl-, NO3-, PO43- and SO42-), colour, turbidity, biological and chemical oxygen demand (BOD7 and CODMn-values), nutrient concentrations and bacterial indicators of hygienic quality. The main water quality issues found in this study were low oxygen levels in many streams and poor hygienic quality at least occasionally. E.g. in summer oxygen levels were under 60 % in every stream. Amount of total dissolved substances and nutrients were high in some of the streams studied. Compared to other Finnish streams the values of alkalinity and pH were higher. Although these problems were common, the variation between different streams and sampling points was significant. This was probably due to local conditions. Best overall water quality was found in Mätäpuro and Tuomarinkartanonpuro streams. Seasonal variation was evident in almost all water quality properties. For example the total amount of dissolved substances was largest in winter and decreased during the year. Colour and turbidity were smallest in winter and increased towards the end of the year. The same was true for suspended solids, which had smallest concentration in winter and greatest in autumn. It must be kept in mind that the spring samples were collected after the spring flood otherwise the largest suspended solid concentrations would have been expected in spring. Finnish general water quality classification was used to assess the quality of urban stream waters. Its suitability for small urban streams is not, however, completely trouble-free. This classification does not take into account the quick changes in such small streams but evaluates only the yearly mean values. This can oversimplify the picture of the water quality situation in the streams. Also in order to better reflect the urban environment the analysed water quality properties should also include total dissolved substances and e.g. concentrations of chloride and sodium.

Hitsauksen reaaliaikaisen NDT-tarkastuksen nykytilanne

Tämän kandidaatintyön tarkoituksena on selvittää hitsien tarkastukseen käytettyjen NDT-menetelmien nykytilannetta. Työssä kerrotaan mitä reaaliaikainen NDT-tarkastus on ja mitä menetelmiä siihen voidaan käyttää. Työn tarkoituksena on antaa lukijalle kokonaiskuva NDT-tarkastuksen nykytilasta ja siinä käytettävistä menetelmistä. Tutkimus suoritettiin kirjallisuuskatsauksena. Kirjallisuuskatsaus on luonteeltaan toteava. Lähteiden etsintä suoritettiin suurimmalta osin Internet-hakuna. NDT-tarkastusmenetelmät voidaan jakaa kahteen pääkategoriaan; pinta- ja volumetrisiin menetelmiin. Kaikki tarkastusmenetelmät eivät sovellu reaaliaikaiseen tarkastukseen. Hitsien tarkastuksessa käytetyimmät reaaliaikaiset menetelmät ovat: ultraäänitarkastus, radiografinen tarkastus, optinen spektroskopia, termografia ja pyörrevirtatarkastus. Kaikilla reaaliaikaisilla menetelmillä on omat vahvuutensa ja heikkoutensa. Työssä esitetään myös CASE-esimerkkejä reaaliaikaisesta hitsien tarkastamisesta.Tärkeimpinä johtopäätöksinä voidaan nähdä se, että hitsien NDT-tarkastuksen onnistuminen on aina hyvin tapauskohtaista ja riippuu useista muuttujista. Tästä syystä tällä hetkellä NDT-tarkastusmenetelmistä ei voi valita parasta kaikkiin käyttökohteisiin sopivaa menetelmää. Monessa prosessissa NDT-tarkastustehokkuutta ei määritä mekaanisen laitteiston mittaustarkkuus, vaan tulosten analysointiin käytettyjen algoritmien tehottomuus. Tutkimuksessa esitetään myös idea hybridi-NDT-tarkastusjärjestelmästä, jolla saataisiin havaittua tehokkaasti sekä pinta-että volumetrisia virheitä.

Liian pitkiä taukoja puhutun puheen aikana – missä viipyy tekstitys? Yleisradion ohjelmatekstitysten laatu ja saavutettavuus kohdeyleisön näkökulmasta

Tutkielmassa käsitellään Yleisradion ohjelmatekstitysten laatua ja saavutettavuutta pääasiallisten kohderyhmien näkökulmasta. Lähtökohtana tutkimukselle toimivat kolme hypoteesia, joiden mukaan ohjelmatekstitysten ensisijaiset kohderyhmät olisivat tyytyväisimpiä ja toissijaiset kohderyhmät tyytymättömämpiä ohjelmatekstitysten laatuun, toissijaisia katsojaryhmiä ei olisi huomioitu riittävästi ohjelmatekstityksiä tehdessä sekä ohjelmatekstitysten saavutettavuutta voitaisiin parantaa. Tavoitteena oli siis selvittää Yleisradion ohjelmatekstitysten laadun ja saavutettavuuden taso katsojalähtöisesti kyselytutkimuksen muodossa. Katsojien mielipiteitä ohjelmatekstityksestä kerättiin Webropol-työkalulla toteutetun kyselyn avulla. Vastauksia toivottiin saatavan ainakin ensisijaisilta katsojaryhmiltä eli kuuroilta ja kuulovammaisilta, sekä lisäksi eläkeläisiltä ja maahanmuuttajilta, joiden on myös havaittu hyötyvän ohjelmatekstitysten käytöstä. Kysely toteutettiin yhteistyössä asiantuntijatahojen, kuten Yleisradion, katsojaryhmien etujärjestöjen ja edustajien kanssa. Pääasiassa suljettuja kysymyksiä ja Likert-asteikkoon pohjautuvia väittämiä sisältävä verkkokyselylomake oli avoinna yleisölle julkisen linkin kautta vuoden 2013 kevään ja kesän ajan. Kyselyyn vastasi yhteensä 84 ohjelmatekstitysten käyttäjää. Kyselyn alussa kartoitettiin vastaajien taustoja ja televisionkatselutottumuksia, jonka jälkeen kyselyssä keskityttiin selvittämään vastaajien mielipiteitä Yleisradion ohjelmatekstityksen laadusta ja saavutettavuudesta. Ohjelmatekstityksen laatua koskevissa kysymyksissä perehdyttiin seuraaviin tekijöihin: puheen tekstittäminen, ohjelmatekstitysten vaikutus television katseluelämykseen, tekstityksissä käytettävät värit, infokyltin käyttö ja muiden äänten tekstittäminen. Lisäksi vastaajilta tiedusteltiin esimerkiksi mitä mieltä he ovat ohjelmatekstitysten käyttöönoton helppoudesta. Kerätyistä vastauksista kävi yllättäen ilmi, että toisin kuin ensimmäisessä hypoteesissa oletettiin, tyytyväisimpiä esimerkiksi ohjelmatekstityksissä käytettyyn kieleen ja tekstitysten positiiviseen vaikutukseen kielenoppimisessa ja ylläpitämisessä ovat toissijaisista katsojaryhmistä ainakin maahanmuuttajat. Täten myös toinen hypoteesini kumoutui, sillä kyselyyn saadut vastaukset osoittivat, että huolimatta aiemmista tutkimuksista, ensisijaisten katsojaryhmien eli kuurojen ja kuulovammaisten tarpeita ja toiveita tulisi sittenkin tutkia lisää ja tämän myötä ottaa ne paremmin huomioon ohjelmatekstityksiä toteutettaessa. Tutkimuksen tuloksista kävi lisäksi selville, että Yleisradion ohjelmatekstitysten laadun yleiseen tasoon ollaan suhteellisen tyytyväisiä katsojien keskuudessa. Ainoastaan viimeiseen hypoteesiini eli tarpeeseen parantaa ohjelmatekstitysten saavutettavuutta sain kannatusta kyselyn vastaajilta.

Ultrasound-assisted surface engineering of pharmaceutical powders

Effective processing of powdered particles can facilitate powder handling and result in better drug product performance, which is of great importance in the pharmaceutical industry where the majority of active pharmaceutical ingredients (APIs) are delivered as solid dosage forms. The purpose of this work was to develop a new ultrasound-assisted method for particle surface modification and thin-coating of pharmaceutical powders. The ultrasound was used to produce an aqueous mist with or without a coating agent. By using the proposed technique, it was possible to decrease the interparticular interactions and improve rheological properties of poorly-flowing water-soluble powders by aqueous smoothing of the rough surfaces of irregular particles. In turn, hydrophilic polymer thin-coating of a hydrophobic substance diminished the triboelectrostatic charge transfer and improved the flowability of highly cohesive powder. To determine the coating efficiency of the technique, the bioactive molecule β-galactosidase was layered onto the surface of powdered lactose particles. Enzyme-treated materials were analysed by assaying the quantity of the reaction product generated during enzymatic cleavage of the milk sugar. A near-linear increase in the thickness of the drug layer was obtained during progressive treatment. Using the enzyme coating procedure, it was confirmed that the ultrasound-assisted technique is suitable for processing labile protein materials. In addition, this pre-treatment of milk sugar could be used to improve utilization of lactose-containing formulations for populations suffering from severe lactose intolerance. Furthermore, the applicability of the thin-coating technique for improving homogeneity of low-dose solid dosage forms was shown. The carrier particles coated with API gave rise to uniform distribution of the drug within the powder. The mixture remained homogeneous during further tabletting, whereas the reference physical powder mixture was subject to segregation. In conclusion, ultrasound-assisted surface engineering of pharmaceutical powders can be effective technology for improving formulation and performance of solid dosage forms such as dry powder inhalers (DPI) and direct compression products.

Process Analytical Technology Approach on Fluid Bed Granulation and Drying : Identifying Critical Relationships and Constructing the Design Space

Fluid bed granulation is a key pharmaceutical process which improves many of the powder properties for tablet compression. Dry mixing, wetting and drying phases are included in the fluid bed granulation process. Granules of high quality can be obtained by understanding and controlling the critical process parameters by timely measurements. Physical process measurements and particle size data of a fluid bed granulator that are analysed in an integrated manner are included in process analytical technologies (PAT). Recent regulatory guidelines strongly encourage the pharmaceutical industry to apply scientific and risk management approaches to the development of a product and its manufacturing process. The aim of this study was to utilise PAT tools to increase the process understanding of fluid bed granulation and drying. Inlet air humidity levels and granulation liquid feed affect powder moisture during fluid bed granulation. Moisture influences on many process, granule and tablet qualities. The approach in this thesis was to identify sources of variation that are mainly related to moisture. The aim was to determine correlations and relationships, and utilise the PAT and design space concepts for the fluid bed granulation and drying. Monitoring the material behaviour in a fluidised bed has traditionally relied on the observational ability and experience of an operator. There has been a lack of good criteria for characterising material behaviour during spraying and drying phases, even though the entire performance of a process and end product quality are dependent on it. The granules were produced in an instrumented bench-scale Glatt WSG5 fluid bed granulator. The effect of inlet air humidity and granulation liquid feed on the temperature measurements at different locations of a fluid bed granulator system were determined. This revealed dynamic changes in the measurements and enabled finding the most optimal sites for process control. The moisture originating from the granulation liquid and inlet air affected the temperature of the mass and pressure difference over granules. Moreover, the effects of inlet air humidity and granulation liquid feed rate on granule size were evaluated and compensatory techniques used to optimize particle size. Various end-point indication techniques of drying were compared. The ∆T method, which is based on thermodynamic principles, eliminated the effects of humidity variations and resulted in the most precise estimation of the drying end-point. The influence of fluidisation behaviour on drying end-point detection was determined. The feasibility of the ∆T method and thus the similarities of end-point moisture contents were found to be dependent on the variation in fluidisation between manufacturing batches. A novel parameter that describes behaviour of material in a fluid bed was developed. Flow rate of the process air and turbine fan speed were used to calculate this parameter and it was compared to the fluidisation behaviour and the particle size results. The design space process trajectories for smooth fluidisation based on the fluidisation parameters were determined. With this design space it is possible to avoid excessive fluidisation and improper fluidisation and bed collapse. Furthermore, various process phenomena and failure modes were observed with the in-line particle size analyser. Both rapid increase and a decrease in granule size could be monitored in a timely manner. The fluidisation parameter and the pressure difference over filters were also discovered to express particle size when the granules had been formed. The various physical parameters evaluated in this thesis give valuable information of fluid bed process performance and increase the process understanding.

Speech Rhythm in an Interlanguage Perspective : Finnish Adolescents Speaking English

Speech rhythm is an essential part of speech processing. It is the outcome of the workings of a combination of linguistic and non-linguistic parameters, many of which also have other functions in speech. This study focusses on the acoustic and auditive realization of two linguistic parameters of rhythm: (1) sentence stress, and (2) speech rate and pausing. The aim was to find out how well Finnish comprehensive school pupils realize these two parameters in English and how native speakers of English react to Finnish pupils English rhythm. The material was elicited by means of a story-telling task and questionnaires. Three female and three male pupils representing different levels of oral skills in English were selected as the experimental group. The control group consisted of two female and two male native speakers of English. The stories were analysed acoustically and auditorily with respect to interstress intervals, weak forms, fundamental frequency, pausing, and speech as well as articulation rate. In addition, 52 native speakers of English were asked to rate the intelligibility of the Finnish pupils English with respect to speech rhythm and give their attitudes on what the pupils sounded like. Results showed that Finnish pupils can produce isochronous interstress intervals in English, but that too large a proportion of these intervals contain pauses. A closer analysis of the pauses revealed that Finnish pupils pause too frequently and in inappropriate places when they speak English. Frequent pausing was also found to cause slow speech rates. The findings of the fundamental frequency (F0) measurements indicate that Finnish pupils tend to make a slightly narrower F0 difference between stressed and unstressed syllables than the native speakers of English. Furthermore, Finnish pupils appear to know how to reduce the duration and quality of unstressed sounds, but they fail to do it frequently enough. Native listeners gave lower intelligibility and attitude scores to pupils with more anomalous speech rhythm. Finnish pupils rhythm anomalies seemed to derive from various learning- or learner-related factors rather than from the differences between English and Finnish. This study demonstrates that pausing may be a more important component of English speech rhythm than sentence stress as far as Finnish adolescents are concerned and that interlanguage development is affected by various factors and characterised by jumps or periods of stasis. Other theoretical, methodological and pedagogical implications of the results are also discussed.