Effect of curing temperature , fibre loading and bonding agent on the equilibrium swelling of isora-natural rubbercomposites

Isora fibre-reinforced natural rubber (NR) composites were cured at 80, 100, 120 and 150°C using a low temperature curing accelerator system. Composites were also prepared using a conventional accelerator system and cured at 150°C. The swelling behavior of these composites at varying fibre loadings was studied in toluene and hexane. Results show that the uptake of solvent and volume fraction of rubber due to swelling was lower for the low temperature cured vulcanizates which is an indication of the better fibre/rubber adhesion. The uptake of aromatic solvent was higher than that of aliphatic solvent, for all the composites. As the fibre content increased, the solvent uptake decreased, due to the superior solvent resistance of the fibre and good fibre-rubber interactions. The bonding agent improved the swelling resistance of the composites due to the strong interfacial adhesion. Due to the improved adhesion between the fibre and rubber, the ratio of the change in volume fraction of rubber due to swelling to the volume fraction of rubber in the dry sample (V,) was found to decrease in the presence of bonding agent. At a fixed fibre loading, the alkali treated fibre composite showed a lower percentage swelling than untreated one for both systems showing superior rubber-fibre interactions.

Agent-based model for the effect of curing temperature on cement hydration

The agent-based model presented here, comprises an algorithm that computes the degree of hydration, the water consumption and the layer thickness of C-S-H gel as functions of time for different temperatures and different w/c ratios. The results are in agreement with reported experimental studies, demonstrating the applicability of the model. As the available experimental results regarding elevated curing temperature are scarce, the model could be recalibrated in the future. Combining the agent-based computational model with TGA analysis, a semiempirical method is achieved to be used for better understanding the microstructure development in ordinary cement pastes and to predict the influence of temperature on the hydration process.

Time-Temperature Strength-Reaction Product Relationships in Lime-Bentonite-Water Mixtures, HR-111, 1965

The interrelation of curing time, curing temperature, strength, and reactions in lime-bentonite-water mixtures was examined. Samples were molded at constant density and moisture content and then cured for periods of from 1 to 56 days at constant temperatures that ranged from 5C to 60C. After the appropriate curing time the samples were tested for unconfined compressive strength. The broken samples were then analyzed by x-ray diffractometer and spectrophotometer to determine the identity of the reaction products present after each curing period. It was found that the strength gain of lime-clay mixtures cured at different temperatures is due to different phases of the complex reaction, lime & clay to CSH(gel) to CSH(II) to CSH(I) to tobermorite. The farther the reaction proceeds, the higher the strength. There was also evidence of lattice substitutions in the structure of the calcium silicate hydrates at curing temperatures of 50C and higher. No consistent relationship between time, temperature, strength, and the S/A ration of reaction products existed, but in order to achieve high strengths the apparent C/S ration had to be less than two. The curing temperature had an effect on the strength developed by a given amount of reacted silica in the cured lime-clay mixture, but at a given curing temperature the cured sample that had the largest amount of reacted silica gave the highest strength. Evidence was found to indicate that during the clay reaction some calcium is indeed adsorbed onto the clay structure rather than entering into a pozzolanic reaction. Finally, it was determined that it is possible to determine the amount of silica and alumina in lime-clay reaction products by spectrophotometric analysis with sufficient accuracy for comparison purposes. The spectrophotometric analysis techniques used during the investigation were simple and were not time consuming.

Examination of Curing Criteria for Cold In-Place Recycling, TR-553, 2008

Cold In-Place Recycling (CIR) has been used widely in rehabilitating the rural highways because it improves a long-term pavement performance. A CIR layer is normally covered by a hot mix asphalt (HMA) overlay in order to protect it from water ingress and traffic abrasion and obtain the required pavement structure and texture. Curing is the term currently used for the period of time that a CIR layer should remain exposed to drying conditions before an HMA overlay is placed. The industry standard for curing time is 10 days to 14 days or a maximum moisture content of 1.5 percent, which appear to be very conservative. When the exposed CIR layer is required to carry traffic for many weeks before the wearing surface is placed, it increases the risk of a premature failure in both CIR layer and overlay. This study was performed to explore technically sound ways to identify minimum in-place CIR properties necessary to permit placement of the HMA overlay. To represent the curing process of CIR pavement in the field construction, three different laboratory curing procedures were examined: 1) uncovered, 2) semi-covered and 3) covered specimens. The indirect tensile strength of specimens in all three curing conditions did not increase during an early stage of curing but increased during a later stage of curing usually when the moisture content falls below 1.5%. Dynamic modulus and flow number increased as curing time increased and moisture contents decreased. For the same curing time, CIR-foam specimens exhibited the higher tensile strength and less moisture content than CIR-emulsion. The laboratory test results concluded that the method of curing temperature and length of the curing period significantly affect the properties of the CIR mixtures. The moisture loss index was developed to predict the moisture condition in the field and, in the future, this index be calibrated with the measurements of temperature and moisture of a CIR layer in the field.

Effect of Initial On-Site Curing on 28-Day Cylinder Strength

The initial curing of concrete specimens for quality assurance is addressed in different ways in testing standards, which often specify requirements that are difficult to meet in practice unless very costly initial curing chambers are available. The failure to meet these requirements in many areas of the world does not appear to result in adverse consequences. This study analyzed six initial curing temperature schemes, all with cycles similar to natural conditions to avoid the simplifications inherent in constant temperature curing. Three strengths of concrete and two initial curing times (24 and 72 hours) were used in this study. The findings showed that initial curing time had no effect on 28-day strength. The 28-day strength also proved to be resilient to maximum and minimum initial curing temperatures outside the limits stated in the standards considered in this study

Study Of The Homogeneity Of Drug Loaded In Polymeric Films Using Near-infrared Chemical Imaging And Split-plot Design.

Split-plot design (SPD) and near-infrared chemical imaging were used to study the homogeneity of the drug paracetamol loaded in films and prepared from mixtures of the biocompatible polymers hydroxypropyl methylcellulose, polyvinylpyrrolidone, and polyethyleneglycol. The study was split into two parts: a partial least-squares (PLS) model was developed for a pixel-to-pixel quantification of the drug loaded into films. Afterwards, a SPD was developed to study the influence of the polymeric composition of films and the two process conditions related to their preparation (percentage of the drug in the formulations and curing temperature) on the homogeneity of the drug dispersed in the polymeric matrix. Chemical images of each formulation of the SPD were obtained by pixel-to-pixel predictions of the drug using the PLS model of the first part, and macropixel analyses were performed for each image to obtain the y-responses (homogeneity parameter). The design was modeled using PLS regression, allowing only the most relevant factors to remain in the final model. The interpretation of the SPD was enhanced by utilizing the orthogonal PLS algorithm, where the y-orthogonal variations in the design were separated from the y-correlated variation.

Polymerization of diglycidyl ether of bisphenol A/diaminodiphenyl sulfone epoxy resins using radio frequency fields

Curing of diglycidyl ether of bisphenol A/diaminodiphenyl sulfone (DGEBA/DDS) epoxy resin has been effected by heating with radio frequency (RF) radiation at frequencies of 30-99 MHz. The epoxy resins can be cured rapidly at low RF power levels. Comparison of the kinetics of the RF curing with thermal curing while maintaining the same curing temperature revealed no differences. Previous differences in rates of thermal and microwave curing are believed to be due to lack of temperature control during microwave curing. For RF curing,the rate of cure, at constant power level, increases at lower RF frequency, thus emphasizing one of the principal advantages of RF curing over microwave curing. (C) 1999 John Wiley & Sons, Inc.

Strength Development of Concrete Based on Maturity and Pulse Velocity, MLR-95-03, 1995

The effect of curing temperature, in the range of 4.4 to 22.8 degrees C (40 to 73 degrees F), on strength development was studied based on the maturity and pulse velocity measurements in this report. The strength-maturity relationships for various mixes using a Type I cement and using a Type IP cement, respectively, were experimentally developed. The similar curves for early age strength development of both the patching concrete, using a Type I cement with the addition of calcium chloride, and the fast track concrete, using a Type III cement and fly ash, have also been proposed. For the temperature ranges studied, the strength development of concrete can be determined using a pulse velocity measurement, but only for early ages up to 24 hours. These obtained relationships can be used to determine when a pavement can be opened to traffic. The amount of fly ash substitution, up to 30%, did not have a significant influence on the strength-maturity relationship.

Studies on Rubber-to-Nylon Tire Cord Bonding

ABSTRACT: Nylon tire cord (1680/2) was dipped in different adhesives based on resorcinol formaldehyde resin and latex (RFL) and was bonded to natural rubber-based compounds. The resin-rubber ratio in the RFL adhesive was optimized. The variation of pull-through load was studied by varying the drying and curing temperature of the dipped nylon tire cord. RFL adhesive based on vinylpyridine latex was found to have better rubber-to-nylon tire cord bonding, compared with the one based on natural rubber latex. Addition of a formaldehyde donor into the RFL adhesive/rubber compound improves adhesion.

Behavior of geopolymer concrete exposed to elevated temperatures

The research in the area of geopolymer is gaining momentum during the past 20 years. Studies confirm that geopolymer concrete has good compressive strength, tensile strength, flexural strength, modulus of elasticity and durability. These properties are comparable with OPC concrete.There are many occasions where concrete is exposed to elevated temperatures like fire exposure from thermal processor, exposure from furnaces, nuclear exposure, etc.. In such cases, understanding of the behaviour of concrete and structural members exposed to elevated temperatures is vital. Even though many research reports are available about the behaviour of OPC concrete at elevated temperatures, there is limited information available about the behaviour of geopolymer concrete after exposure to elevated temperatures. A preliminary study was carried out for the selection of a mix proportion. The important variable considered in the present study include alkali/fly ash ratio, percentage of total aggregate content, fine aggregate to total aggregate ratio, molarity of sodium hydroxide, sodium silicate to sodium hydroxide ratio, curing temperature and curing period. Influence of different variables on engineering properties of geopolymer concrete was investigated. The study on interface shear strength of reinforced and unreinforced geopolymer concrete as well as OPC concrete was also carried out. Engineering properties of fly ash based geopolymer concrete after exposure to elevated temperatures (ambient to 800 °C) were studied and the corresponding results were compared with those of conventional concrete. Scanning Electron Microscope analysis, Fourier Transform Infrared analysis, X-ray powder Diffractometer analysis and Thermogravimetric analysis of geopolymer mortar or paste at ambient temperature and after exposure to elevated temperature were also carried out in the present research work. Experimental study was conducted on geopolymer concrete beams after exposure to elevated temperatures (ambient to 800 °C). Load deflection characteristics, ductility and moment-curvature behaviour of the geopolymer concrete beams after exposure to elevated temperatures were investigated. Based on the present study, major conclusions derived could be summarized as follows. There is a definite proportion for various ingredients to achieve maximum strength properties. Geopolymer concrete with total aggregate content of 70% by volume, ratio of fine aggregate to total aggregate of 0.35, NaOH molarity 10, Na2SiO3/NaOH ratio of 2.5 and alkali to fly ash ratio of 0.55 gave maximum compressive strength in the present study. An early strength development in geopolymer concrete could be achieved by the proper selection of curing temperature and the period of curing. With 24 hours of curing at 100 °C, 96.4% of the 28th day cube compressive strength could be achieved in 7 days in the present study. The interface shear strength of geopolymer concrete is lower to that of OPC concrete. Compared to OPC concrete, a reduction in the interface shear strength by 33% and 29% was observed for unreinforced and reinforced geopolymer specimens respectively. The interface shear strength of geopolymer concrete is lower than ordinary Portland cement concrete. The interface shear strength of geopolymer concrete can be approximately estimated as 50% of the value obtained based on the available equations for the calculation of interface shear strength of ordinary portland cement concrete (method used in Mattock and ACI). Fly ash based geopolymer concrete undergoes a high rate of strength loss (compressive strength, tensile strength and modulus of elasticity) during its early heating period (up to 200 °C) compared to OPC concrete. At a temperature exposure beyond 600 °C, the unreacted crystalline materials in geopolymer concrete get transformed into amorphous state and undergo polymerization. As a result, there is no further strength loss (compressive strength, tensile strength and modulus of elasticity) in geopolymer concrete, whereas, OPC concrete continues to lose its strength properties at a faster rate beyond a temperature exposure of 600 °C. At present no equation is available to predict the strength properties of geopolymer concrete after exposure to elevated temperatures. Based on the study carried out, new equations have been proposed to predict the residual strengths (cube compressive strength, split tensile strength and modulus of elasticity) of geopolymer concrete after exposure to elevated temperatures (upto 800 °C). These equations could be used for material modelling until better refined equations are available. Compared to OPC concrete, geopolymer concrete shows better resistance against surface cracking when exposed to elevated temperatures. In the present study, while OPC concrete started developing cracks at 400 °C, geopolymer concrete did not show any visible cracks up to 600 °C and developed only minor cracks at an exposure temperatureof 800 °C. Geopolymer concrete beams develop crack at an early load stages if they are exposed to elevated temperatures. Even though the material strength of the geopolymer concrete does not decrease beyond 600 °C, the flexural strength of corresponding beam reduces rapidly after 600 °C temperature exposure, primarily due to the rapid loss of the strength of steel. With increase in temperature, the curvature at yield point of geopolymer concrete beam increases and thereby the ductility reduces. In the present study, compared to the ductility at ambient temperature, the ductility of geopolymer concrete beams reduces by 63.8% at 800 °C temperature exposure. Appropriate equations have been proposed to predict the service load crack width of geopolymer concrete beam exposed to elevated temperatures. These equations could be used to limit the service load on geopolymer concrete beams exposed to elevated temperatures (up to 800 °C) for a predefined crack width (between 0.1mm and 0.3 mm) or vice versa. The moment-curvature relationship of geopolymer concrete beams at ambient temperature is similar to that of RCC beams and this could be predicted using strain compatibility approach Once exposed to an elevated temperature, the strain compatibility approach underestimates the curvature of geopolymer concrete beams between the first cracking and yielding point.

Estudo de pelotização e briquetagem de finos de carvão mineral

O aumento da produção de carvão previsto para os próximos anos nas minas da CRM localizadas em Leão, Butiá, RS, originará uma considerável quantidade de finos beneficiados por ciclonagem autôgena. Estes finos caracterizam-se pelos seus altos teores de umidade e granulometria <1 mm o que onera e dificulta os processos de manuseio, estocagem e transporte. O presente estudo visa à análise comparativa dos processos de aglomeração, a briquetagem e a pelotização com o objetivo de obter um produto com melhores características de comercialização do que o atual. As principais variáveis estudadas na aglomeração por briquetagem foram: teor de umidade, tipo e concentração de agente ligante, relação massa/volume de carvão, tempo e pressão de moldagem. Os melhores resultados em termos de resistência à compressão, foram obtidos utilizando um resíduo de refinaria de petróleo - REVAC - como ligante numa concentração de 10% em peso, uma temperatura de cura de 120° C, um tempo de moldagem de 0,5 minutos e uma pressão de compactação entre 150 e 250 kgf/cm². A pelotização foi estudada utilizando um tambor e um disco de laboratório e as principais variáveis estudadas foram: umidade da alimentação, tipo e concentração de agente ligante, temperatura de cura e outras. Os melhores resultados foram obtidos utilizando como ligante MOGUL (amido de milho pré-gelatinizado em pó) numa concentração de 5% em peso, uma faixa de umidade ótima entre 30 e 40%, uma inclinação do disco entre 45 e 51° e uma temperatura de cura de 80 e 100°C. Os resultados obtidos para ambos os carvões (CE 5900 e CE 4700) são discutidos em termos dos diversos fenômenos que ocorrem na interface carvão-solução-ligante e algumas considerações econômicas são apresentadas.

A influência do patamar de cura térmica sobre a resistência dos concretos auto-adensáveis elaborados com diferentes tipos de cimento: avaliação pelo método da maturidade

Pós-graduação em Engenharia Mecânica - FEIS

Influência dos parâmetros de processamento por RTM no volume de vazios em compósitos carbono/epóxi

Pós-graduação em Engenharia Mecânica - FEG

Avaliação do desempenho das propriedades mecânicas de concretos self compacting elaborados com diferentes tipos de cimentos submetidos à cura térmica

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

Caracterización no destructiva del proceso de curado en materiales cementicios

La calidad del hormigón prefabricado se determina mediante ensayos de rotura a compresión en probetas transcurridos los 28 días de curado, según establece la EHE-08. Sin embargo, en la plantas de prefabricados es necesario además saber cuándo el hormigón está listo para ser procesado (destensado, cortado, trasladado), por lo que es necesario hacer ensayos de resistencia a la compresión entre las 48 y 72 horas, este tiempo se determina a partir de la experiencia previa adquirida y depende de las condiciones de cada planta. Si las probetas no han alcanzado el valor establecido, normalmente debido a un cambio en las condiciones climatológicas o en los materiales utilizados como el tipo de cemento o agregados, la solución adoptada suele ser dejar curar el material más horas en la pista para que alcance la resistencia necesaria para ser procesado. Si sigue sin alcanzarla, lo cual sucede muy ocasionalmente, se intenta analizar cuál ha sido el motivo, pudiéndose tirar toda la producción de ese día si se comprueba que ha sido un fallo en la fabricación de la línea, y no un fallo de la probeta. Por tanto, esta metodología de control de calidad, basada en técnicas destructivas, supone dos tipos de problemas, costes y representatividad. Los métodos no destructivos que más se han aplicado para caracterizar el proceso de curado del hormigón son los ultrasónicos y la medida de la temperatura como se recoge en la bibliografía consultada. Hay diferentes modelos que permiten establecer una relación entre la temperatura y el tiempo de curado para estimar la resistencia a compresión del material, y entre la velocidad de propagación ultrasónica y la resistencia. Aunque estas relaciones no son generales, se han obtenido muy buenos resultados, ejemplo de ello es el modelo basado en la temperatura, Maturity Method, que forma parte de la norma de la ASTM C 1074 y en el mercado hay disponibles equipos comerciales (maturity meters) para medir el curado del hormigón. Además, es posible diseñar sistemas de medida de estos dos parámetros económicos y robustos; por lo cual es viable la realización de una metodología para el control de calidad del curado que pueda ser implantado en las plantas de producción de prefabricado. En este trabajo se ha desarrollado una metodología que permite estimar la resistencia a la compresión del hormigón durante el curado, la cual consta de un procedimiento para el control de calidad del prefabricado y un sistema inalámbrico de sensores para la medida de la temperatura y la velocidad ultrasónica. El procedimiento para el control de calidad permite realizar una predicción de la resistencia a compresión a partir de un modelo basado en la temperatura de curado y otros dos basados en la velocidad, método de tiempo equivalente y método lineal. El sistema inalámbrico de sensores desarrollado, WilTempUS, integra en el mismo dispositivo sensores de temperatura, humedad relativa y ultrasonidos. La validación experimental se ha realizado mediante monitorizaciones en probetas y en las líneas de prefabricados. Los resultados obtenidos con los modelos de estimación y el sistema de medida desarrollado muestran que es posible predecir la resistencia en prefabricados de hormigón en planta con errores comparables a los aceptables por norma en los ensayos de resistencia a compresión en probetas. ABSTRACT Precast concrete quality is determined by compression tests breakage on specimens after 28 days of curing, as established EHE-08. However, in the precast plants is also necessary to know when the concrete is ready to be processed (slack, cut, moved), so it is necessary to test the compressive strength between 48 and 72 hours. This time is determined from prior experience and depends on the conditions of each plant. If the samples have not reached the set value, usually due to changes in the weather conditions or in the materials used as for example the type of cement or aggregates, the solution usually adopted is to cure the material on track during more time to reach the required strength for processing. If the material still does not reach this strength, which happens very occasionally, the reason of this behavior is analyzed , being able to throw the entire production of that day if there was a failure in the manufacturing line, not a failure of the specimen. Therefore, this method of quality control, using destructive techniques, involves two kinds of problems, costs and representativeness. The most used non-destructive methods to characterize the curing process of concrete are those based on ultrasonic and temperature measurement as stated in the literature. There are different models to establish a relationship between temperature and the curing time to estimate the compressive strength of the material, and between the ultrasonic propagation velocity and the compressive strength. Although these relationships are not general, they have been very successful, for example the Maturity Method is based on the temperature measurements. This method is part of the standards established in ASTM C 1074 and there are commercial equipments available (maturity meters) in the market to measure the concrete curing. Furthermore, it is possible to design inexpensive and robust systems to measure ultrasounds and temperature. Therefore is feasible to determine a method for quality control of curing to be implanted in the precast production plants. In this work, it has been developed a methodology which allows to estimate the compressive strength of concrete during its curing process. This methodology consists of a procedure for quality control of the precast concrete and a wireless sensor network to measure the temperature and ultrasonic velocity. The procedure for quality control allows to predict the compressive strength using a model based on the curing temperature and two other models based on ultrasonic velocity, the equivalent time method and the lineal one. The wireless sensor network, WilTempUS, integrates is the same device temperature, relative humidity and ultrasonic sensors. The experimental validation has been carried out in cubic specimens and in the production plants. The results obtained with the estimation models and the measurement system developed in this thesis show that it is possible to predict the strength in precast concrete plants with errors within the limits of the standards for testing compressive strength specimens.