A comprehensive copper stockpile leach model: background and parameter sensitivity

The design and development of a comprehensive computational model of a copper stockpile leach process is summarized. The computational fluid dynamic software framework PHYSICA+ and various phenomena were used to model transport phenomena, mineral reaction kinetics, bacterial effects, and heat, energy and acid balances for the overall leach process. In this paper, the performance of the model is investigated, in particular its sensitvity to particle size and ore permeability. A combination of literature and laboratory sources was used to parameterize the model. The simulation results from the leach model are compared with closely controlled column pilot scale tests. The main performance characteristics (e.g. copper recovery rate) predicted by the model compare reasonably well with the experimental data and clearly reflect the qualitiative behavior of the process in many respects. The model is used to provide a measure of the sensitivity of ore permeability on leach behavior, and simulation results are examined for several different particle size distributions.

Recuperação de cobre de rejeitos de galvanoplastia utilizando resinas de troca iônica

Neste estudo, a sorção e recuperação de íons metálicos de resíduos sólidos industriais provenientes de uma indústria de galvanoplastia situada no Rio de Janeiro (Brasil) foram investigadas através da utilização de duas resinas comerciais de troca iônica: Lewatit VPOC 1800 (fortemente ácida, tipo gel) e Lewatit VPOC 1960 (fortemente básica, tipo gel), produzidas pela Lanxess-Bayer Chemicals. As características físico-quimicas das resinas e do lodo galvânico foram determinadas. Os estudos de sorção das resinas foram conduzidos em batelada e em coluna. Baseado nesses estudos, os parâmetros de sorção e das curvas de ruptura foram determinados. Os estudos de equilíbrio e cinética de sorção também foram realizados. O resíduo de galvanoplastia era composto pelos metais: Cu2+, Fe3+, Al3+, Ni2+ e Cr3+. A capacidade de sorção qe das resinas Lewatit VPOC 1800 variou entre 0,1-1,9 mg g-1 para Cu2+, 0,01-0,6 mg g-1 para Fe3+ e 0,2-0,4 mg g-1 para Al3+. Enquanto que para a resina Lewatit VPOC 1960, os valores de qe variou entre 0,01-0,4 mg g-1 para Cu2+ e 0,01 0,2 mg g-1 para Fe3+ dependendo da concentração do metal e do tempo de contato. A capacidade de sorção para a resina Lewatit VPOC 1960 foi restrita para íons Cu2+ e Fe3+ os quais formam complexos aniônicos com íons Cl-. O modelo de Freundlich foi o mais adequado para descrever o equilíbrio de troca iônica de ambas as resinas. Já em relação ao mecanismo de sorção, o modelo pseudo-segunda ordem tipo 1 foi o mais aplicável. O ponto de ruptura das resinas Lewatit VPOC 1800 e Lewatit VPOC 1960 em relação aos íons Cu2+ocorreu quando passou através da coluna, 1860 cm3 e 2220 cm3 de solução de resíduo sólido respectivamente (20 g de resina, 100 mg L-1 de íons Cu2+, vazão de 60 cm3 min-1). Os íons metálicos Cu2+, Fe3+, Al3+, foram dessorvidos em alta proporção da resina Lewatit VPOC 1800 passando pela coluna solução aquosa de H2SO4 2,4 mol L-1. Já os metais Cu2+ e Fe3+ foram eluídos da resina Lewatit VPOC 1960 com solução aquosa de HCl 2,0 mol L-1. A recuperação seletiva de Cu2+ não foi alcançada porque Cu2+ e Fe3+ precipitam na mesma faixa de pH

Avaliação da cinetica bacteriana na biolixiviação de calcopirita

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Biossolubilização da calcopirita ('CU'FE'S IND. 2') na presença de íons cloreto

Pós-graduação em Biotecnologia - IQ

Estudos físico-químicos e de lixiviação de calcopirita (CuFeS.IND.2) por Acidithiobacillus ferrooxidans

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Efeito do potencial de óxido-redução na biolixiviação da calcopirita

Pós-graduação em Biotecnologia - IQ

Avaliação da cinetica bacteriana na biolixiviação de calcopirita

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Applications of the Jameson cell at the head of base metal flotation circuits

The Jameson Cell is a high intensity flotation device, which utilises induced air from the atmosphere. It was developed jointly by Mount Isa Mines and Professor Graeme Jameson of the University of Newcastle in the 1980s. It is proven to generate fine bubbles, in the order of 300 to 500 µm, in a high intensity, high shear and compact zone contained in the downcomer. This aerated mixture exits the downcomer into the pulp zone, which is the quiescent mineral and gangue separation zone. A number of Australian base metal flotation circuits feature a reverse flotation stage at the head of the circuit. Testwork and plant operating data has shown that the use of a Jameson Cell in the prefloat cleaner application has further improved prefloat gangue recovery and selectivity. Operation of a Jameson Cell in a carbonaceous/pyrite prefloat cleaner duty at the Mt Isa copper concentrator increased copper recovery and reduced pyrite in the copper concentrate. Testwork at Zinifex Century Zinc Mine showed a decrease in zinc losses by the utilisation of Jameson Cell prefloat cleaner. Appraisal of a Jameson Cell in a scalping role within the Mt Isa Copper Concentrator indicated significant benefits could be achieved.

Remoção de carbonatos para otimizar a biolixiviação de rejeito calcopirítico empregando consórcio de microrganismos

The bioleaching of chalcopyrite has not been applied on a commercial scale due to the low process efficiency, so this process has been extensively studied in recent years. The bioleaching of chalcopyrite tailings becomes even more difficult by the presence of higher amounts of impurities, among them are the carbonates. The presence of carbonates in the ore promotes the increase in pH of the solution and may inhibit the development of bioleaching. Therefore, this research aims to apply the acid treatment for optimization of bioleaching process, in order to recover the lost copper throughout the process besides reducing the content of this toxic metal in the tailings pond. The removal and recovery of toxic metals is very important in protecting the environment and human health. The bioleaching experiments were performed in two stages, the first made up using the pre-treated tailing with sulfuric acid in bioleaching, and the second was made using the tailing without treatment with sulfuric acid addition at the beginning of bioleaching. The acid treatment was carried out in bioreactors with three different volumes of H2SO4 96% and a control experiment. All bioleaching experiments were performed in triplicate over a control, without addition of inoculum. The results showed that acid treatment was effective in removal of carbonates and managed to promote a good performance in the bioleaching of chalcopyrite in both steps studied, it is demonstrated that circa 47% copper recovery can be achieved.

Remoção de carbonatos para otimizar a biolixiviação de rejeito calcopirítico empregando consórcio de microrganismos

The bioleaching of chalcopyrite has not been applied on a commercial scale due to the low process efficiency, so this process has been extensively studied in recent years. The bioleaching of chalcopyrite tailings becomes even more difficult by the presence of higher amounts of impurities, among them are the carbonates. The presence of carbonates in the ore promotes the increase in pH of the solution and may inhibit the development of bioleaching. Therefore, this research aims to apply the acid treatment for optimization of bioleaching process, in order to recover the lost copper throughout the process besides reducing the content of this toxic metal in the tailings pond. The removal and recovery of toxic metals is very important in protecting the environment and human health. The bioleaching experiments were performed in two stages, the first made up using the pre-treated tailing with sulfuric acid in bioleaching, and the second was made using the tailing without treatment with sulfuric acid addition at the beginning of bioleaching. The acid treatment was carried out in bioreactors with three different volumes of H2SO4 96% and a control experiment. All bioleaching experiments were performed in triplicate over a control, without addition of inoculum. The results showed that acid treatment was effective in removal of carbonates and managed to promote a good performance in the bioleaching of chalcopyrite in both steps studied, it is demonstrated that circa 47% copper recovery can be achieved.

Recovery of copper from vanadiferrous magnetite ore of Masanikere area, Shimoga district

Studies have been carried out to recover copper from vanadiferrous magnetite ores by a novel reaction with lime in the presence of water vapour. The ore, mixed with different proportions of lime, has been roasted in the presence of steam. The roasted product is either directly leached with dilute mineral acids or subjected to magnetic separation and then leached. The effect of various parameters such as amount of lime added, temperature and duration of roasting and time of leaching on the recovery of copper has been investigated. The results indicate that over 90% copper could be recovered under optimum conditions of roasting and leaching.

A copper-containing oxytelluride as a promising thermoelectric material for waste heat recovery

The new thermoelectric material BiOCuTe exhibits an electrical conductivity of 224 S cm-1 and a Seebeck coefficient of +186 μV K-1 at 373 K, together with an extremely low lattice thermal conductivity of ∼ 0.5 W m-1 K-1. This results in a ZT of 0.42 at 373 K, which increases to 0.66 at the maximum temperature investigated, 673 K.

Aging of plasma-activated copper and gold surfaces and its hydrophilic recovery after water immersion

A significant increase of surface hydrophilicity of copper and gold surfaces was obtained after atmospheric pressure plasma treatment using the surface dielectric barrier discharge with specific electrode geometry, the so-called diffuse coplanar surface barrier discharge. Surface wettability was estimated using the sessile drop method with further calculation of the surface free energy. After the plasma treatments, it was observed that the treated surfaces exhibited hydrophobic recovery (or aging effect). The aging effect was studied in different storage environments, such as air, low and high vacuum. The role of plasma and the reasons of the following aging effect are discussed with respect to the observed hydrophilic recovery after immersing the aged surfaces into deionized water. The changes in the surface morphology, composition and bond structure are presented and discussed as well. (C) 2013 Elsevier B. V. All rights reserved.

The Recovery of Copper in Sulphide Ores by Roasting, Leaching, and Electrolysis

Sulphide ores of copper are insoluble in dilute sulphuric acid leaching solutions, but a very high extraction can be obtained if the copper ore is in the oxidized condition. The problem is to convert the sulphide into the oxide form. This can be done by giving the sulphide ore an oxidizing-sulphatizing roast. Copper sulphate is soluble in water, so acid will be saved in the leaching process if copper sulphate is present. The iron in the copper sulphide ores is present as pyrite, or in combinations as bornite, or chalcopyrite.