An investigation of polypyrrole coated conductive textiles

This research first clarified a possible chemical reaction between a dispersing dye and the conducting polymer polypyrrole. Then, the effect of acidic dyes as dopants on the colours, conductivity and thermal stability of polypyrrole were measured. Finally, the polypyrrole nanoparticles were prepared by a microemulsion polymerisation technique.

An investigation of polypyrrole coated conductive textiles: this research aimed at clarifying some issues occurred in the research project on coloured conductive textiles

Coloured conducting textiles have shown a wide range of potential applications in heating fabrics, electromagnetic wave absorption, and wearable optoelectronic devices. This research aimed at clarifying some issues occurred in the research project on coloured conductive textiles. The investigation firstly clarified a possible chemical reaction that took place between a commercial dispersing dye (Terasil Red G) and the conducting polymer polypyrrole, through chemical separation, structural identification and spectrum characterisations. Then, a series of acidic dyes were introduced into polypyrrole matrix during the vapour coating of conducting polymer on the wool fabrics. Colour and thermal stability studies were conducted. Finally, the polypyrrole nanoparticles (particle size several~200nm) were prepared by a microemulsion polymerisation technique. An acid dye was used as the dopant to re-dope the nanoparticles. The effect of the acidic dye on the optical absorption of nanoparticles was studied. Applying the conducting nanoparticles on wool fabrics may open an alternative path to achieve the coloured conducting textiles.

Fabrication of force sensor circuits on wearable conductive textiles

This paper discusses design and fabrication processes in the development of a wearable and flexible conductive resistive sensor. The design and development of the sensor involve the use of Sn-Ag-Cu (SAC)plated Nylon fabric, precisionfused deposition modeling(FDM) using silicone and petrolatum for etch-resistant masks using the EnvisionTEC GmbH Bioplotter, and wet etching using Chromium, Ammonium Persulphate, and Salt-Vinegar etching solutions. Preliminary testing with other mask types, development processes, and sensor design approaches for various applications are discussed.

Application of soluble poly (3-alkylpyrrole) polymers on textiles

Soluble conducting poly(3-decanylpyrrole) was directly applied to textiles as a nanoparticle emulsion, using a variety of techniques including hand-brushing, dipping and spray painting. These coatings were compared to those formed by chemical polymerization of 3-decanylpyrrole on the surface of the textile by solution, using vapor and spray polymerization methods. The coating formed using chemical polymerization methods had lower surface resistivity than that formed by direct application of a soluble polymer.

It was observed that applied coatings of poly(3-decanylpyrrole) showed a smoother surface morphology with a more even dispersion compared to those formed by chemical methods.

Conductive wool yarns by continuous vapour phase polymerization of pyrrole

Conducting polypyrrole (PPy) coated wool yarns were prepared by a continuous vapour polymerization technique, using a speed of 1 m/min with different iron(III) chloride (FeCl₃) as the oxidant at different concentrations. The resistivities, tensile properties, longitudinal and cross-sectional views of PPy-coated wool yarns were investigated. Optimum specific electrical resistances of 2.96 Ω g/cm² at 80 g/L FeCl₃ and 1.69 Ω g/cm² at 70 g/L FeCl₃ were obtained for 500 and 400 twist per meter (TPM) yarns, respectively. PPy-coated wool yarns exhibited higher elongation than uncoated yarns. Longitudinal and cross-sectional views of the yarns indicate that PPy coating penetrated deep into the yarn cross-section and a uniform coating was obtained on the surface of the yarn surface.

Conductive poly(α,ω-bis(3-pyrrolyl)alkanes)-coated wool fabrics

Cross-linked poly(α,ω-bis(3-pyrrolyl)alkanes) were directly applied to woven wool substrates by either chemical, vapour or mist polymerization methods. Choice of dopant could greatly improve the surface resistance. The optimum coating on textiles with the lowest surface resistance, highest colour-fastness and stability was achieved using a mist polymerization method with 1,8-bis(pyrrolyl)octane, iron(III) chloride (FeCl₃) as the oxidant and p-toluene sulfonic acid sodium salt (pTSA) as the dopant.

Conductive polymer coatings

Conducting polymer-coated textiles possess a wide range of electrical properties. The surface resistivity is influenced by concentrations of the reactants, the thickness of the coating, the nature of the substrate surface, the extent of penetration of the polymer into the textile structure, and the strength of the binding of the coating to the textile surface. Low resistivity in fabric results from highly doped thicker coatings that penetrate well into the textile structure, thus enabling good electrical contact between fibers. Microwave studies showed that conductive textiles are not highly effective as electromagnetic shielding materials owing to their medium-level conductivity and therefore large skin depth. Combined with the fact that coatings are around 1. ?m thick, they cannot act as effective reflective barriers to electromagnetic radiation. However, because they are highly absorptive in the microwave region, absorbing materials can be designed in conjunction with conductive textiles. Study of Fourier transform-infrared spectra of aged polypyrrole films has shown an increase in intensity of an ?,?-unsaturated conjugated carbonyl peak that may be linked to the increase in resistance but cannot be the only factor, because the rate of electrical decay was influenced by several factors such as temperature, the type and concentration of the dopant, and the aging time, all of which signify a complex mechanism of degradation of conductivity. Degradation is a major concern for conductive textile systems that needs to be characterized before considering these materials for potential applications.

Soluble poly-3-alkylpyrrole polymers on films and fabrics

Conductive textiles with specific properties can be produced by the chemical polymerisation of a range of 3-alkylpyrroles in the presence of textiles. The morphologies of these coatings are altered from the traditional conductive coatings. Comparison using a SEM reveals substantial differences.

Electromagnetic shielding properties of polypyrrole/polyester composites in the 1–18 GHz frequency range

The dielectric characteristics of conducting polymer-coated textiles in the frequency range 1–18 GHz were investigated using a non-contact, non-destructive free space technique. Polypyrrole coatings were applied by solution polymerization on fabric substrates using a range of concentrations of para-toluene-2-sulfonic acid (pTSA) as dopant and ferric chloride as oxidant. The conducting polymer coatings exhibited dispersive permittivity behaviour with a decrease in real and imaginary components of complex permittivity as frequency increased in the range tested. Both the permittivity and the loss factor were affected by the polymerization time of the conductive coating. It was found that the total shielding efficiency of these conductive fabrics is significant at short polymerization times and increases to values exceeding 80% with longer polymerization times. The reflection contribution to electromagnetic shielding also increases with polymerization time.

Synthesis, polymerization and wool coating studies of 3-iso-butylpyrrole and 3-iso-pentylpyrrole

In a four-step method starting from pyrrole, the synthesis of 3-iso-butylpyrrole and 3-iso-pentylpyrrole, was achieved in 45 and 44% yields, respectively. Polymerization studies of these branched alkyl pyrroles are described and the results compared with those obtained for the unbranched structural isomers n-butyl and n-pentylpyrrole. A series of conductive textiles were produced by the chemical polymerization of the iso-alkylpyrroles using both solution and vapour polymerization techniques. Fabrics coated with poly-iso-alkylpyrrole formed using the solution polymerization method had a lower surface resistance than those formed using the vapour polymerization method. These conductivity results were in direct contrast to those previously obtained for 3-n-alkylpyrroles on fabrics. A remarkable crystal-like growth on the surface of the textile fabric was observed when solution polymerization of 3-iso-pentylpyrrole was employed—reinforcing the notion that subtle changes in monomer structure can drastically affect bulk polymer properties.

Conducting nylon, cotton and wool yarns by continuous vapor polymerization of pyrrole

Conductive textile yarns were prepared by a continuous vapor polymerization method; the application of polypyrrole by the continuous vapor polymerization method used is designed for the easy adaptation into industrial procedures. The resultant conductive yarns were examined by longitudinal and cross-sectional views, clearly showing the varying levels of penetration of the polymer into the yarn structure. It was found that for wool the optimum specific resistance was achieved by using the 400 TPM yarn with a FeCl3 solution concentration of 80 g/L FeCl3 to produce 1.69 Ω g/cm2. For cotton yarn, the optimum specific resistance of 1.53 Ω g/cm2 was obtained with 80 g/L of a FeCl3 solution.

Optimization of polymerization conditions and thermal degradation of conducting polypyrrole coated polyester fabrics

PET fabric is coated with conducting polypyrrole (PPy) by oxidative polymerization from an aqueous solution of Py using ferric chloride hexahydrate (FeCl3) as oxidant and p-toluene sulphonate (pTSA) as dopant. The optimum concentrations for Py, FeCl3 and pTSA were found to be 0.11, 0.857 and 0.077 mol/l respectively, which yielded a conductive fabrics with resistivity as low as 72 Ω/sq. PPy fabric gained resistivity less than one order of magnitude when aged for 18 months at room temperature. The stabilizing effect of the dopant pTSA against thermal degradation was demonstrated; the undoped samples reached resistivity of around 40 kΩ, whereas doped samples reached less than 2 kΩ at the same temperature and time.

Knitted strain sensor textiles of highly conductive all-polymeric fibers

A scaled-up fiber wet-spinning production of electrically conductive and highly stretchable PU/PEDOT:PSS fibers is demonstrated for the first time. The PU/PEDOT:PSS fibers possess the mechanical properties appropriate for knitting various textile structures. The knitted textiles exhibit strain sensing properties that were dependent upon the number of PU/PEDOT:PSS fibers used in knitting. The knitted textiles show sensitivity (as measured by the gauge factor) that increases with the number of PU/PEDOT:PSS fibers deployed. A highly stable sensor response was observed when four PU/PEDOT:PSS fibers were co-knitted with a commercial Spandex yarn. The knitted textile sensor can distinguish different magnitudes of applied strain with cyclically repeatable sensor responses at applied strains of up to 160%. When used in conjunction with a commercial wireless transmitter, the knitted textile responded well to the magnitude of bending deformations, demonstrating potential for remote strain sensing applications. The feasibility of an all-polymeric knitted textile wearable strain sensor was demonstrated in a knee sleeve prototype with application in personal training and rehabilitation following injury.

Conductive fabrics for heating applications

By coating textiles with electrically conductive organic polymers, we are able to produce functional, intelligent fabrics. These fabrics can be utilised in applications such as gas sensors, actuators, electromagnetic shielding, radar absorption, selected frequency filtering in indoor wireless applications, and heating applications where vital parts of the body can be heated without embedding any wiring through the fabric.

Heat generation in fabrics coated with the conductive polymer polypyrrole was investigated. The fabrics were coated by chemical synthesis methods by oxidizing the pyrrole monomer in the presence of the fabric substrate. Ferric chloride was selected as the oxidizing agent and anthraquinone-2-sulfonic acid (AQSA) sodium salt monohydrate as the dopant.

Conductive fabrics were characterized by resistivity measurements, scanning electron microscopy, thermal imaging, current transmission over a period of time and calculations of power density per unit area. Effects of reaction conditions on the electrical properties and heat generated are presented. Polypyrrole coated fabrics were stable and possessed high electrical conductivity. Resistivity values ranged from 100-500 ohms/square depending on the reaction parameters. When subjected to a constant voltage of 24V, the polypyrrole coated polyester-Lycra® fabric doped with AQSA reached a maximum temperature of 42°C and a power density per unit area of 430 W/m² was achieved.

Effects of laundering on conductivity of polypyrrole-coated textiles

This study examines the resistance change in conductive polypyrrole-coated PET fabrics under the AS 2001.4.15 – 1994 laundering test conditions. The effects of individual detergent components of a standard detergent, including auxiliary chemicals, at four different temperatures were studied. When the coated fabric was washed under the AS 2001.4.15-1994 conditions, the ECE reference detergent and pure soap flakes (sodium sterate) both decreased the conductivity of the coating at a rate exponentially proportional to the laundering temperature. Detergent types had an influence over the rate of degradation; pH conditions had a large influence on the rate of polymer deterioration with the acidic nonionic detergent giving rise to significantly improved laundering conditions. The auxiliary chemicals, sodium carbonate and sodium perborate were seen to cause large degradation of polymers during laundering. Ethylene diamine tetra acetic acid was seen to have only a slight influence on the reduction of conductivity of polymers.