Kinetics and mechanism of urea - formaldehyde and related reactions

Urea-formaldehyde resins find numerous applications in adhesive, textile finishing and moulded plastic industries. Kinetic investigations of the reactions of urea and its related compounds with formaldehyde in aqueous acid, alkaline and neutral media have been carried out. A thin—layer chromatographic method was developed for the separation and estimation of the products of these reactions. Using this technique the various initial steps in the reactions were analysed and the rate constants have been determined.

Physical and mechanical properties of particleboard bamboo waste bonded with urea formaldehyde and castor oil based adhesive

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

Urea formaldehyde foam insulation.

Cover title.

Evaluation of bamboo particleboards produced with urea-formaldheyde resin

The bamboo waste can be an alternative material to sustain the crescent demand for particleboards, also bringing ecological benefits as reduction of the pressure for raw materials and landfill space demands. In this context, this research aimed to manufacture and determine some physical and mechanical properties of particleboards with bamboo waste particles (Dendrocalamus giganteus), obtained from different sources, bonded with four different percentages of urea–formaldehyde (UF) based resin (6%, 8%, 10% and 12% related to dry material of particles). Response variables investigated were: density; moisture content; thickness swelling in 2 and 24 hours; water absorption in 2 and 24 hours; internal adhesion (STpe); strength in tension parallel to faces (STpa); modulus of elasticity (MOE) and modulus of rupture (MOR). Results permitted to conclude that particleboards as mentioned showed good performance only in the physical properties requirements imposed by Brazilian Standard NBR 14810, but this was not observed to mechanical properties considered. New researches are needed in order to optimize the producing process parameters.

Feasibility of creosote treatment for glued-laminated pine-timber railway sleepers

This article studies the possibility of using market available glued-laminated timber (GLT) based on melamine-urea-formaldehyde (MUF) adhesives as an alternative to traditional solid timber sleepers. The study comprised an examination of the effect of creosote treatment on the short-term and durability after accelerated aging of the glue lines (delamination and shear strength) and the potential for full sapwood penetration by the creosote. Creosote treatment showed a negative effect on shear strength and delamination, more severe in the nonstructural than the structural GLT specimens tested. Full penetration of creosote into the sapwood was not achieved. GLT elements based on MUF adhesives can be considered an alternative to solid wood sleepers if specific grading of lamellas, proper treatment schedule, and highly controlled factory production are implemented.

Desenvolvimento de microcápsulas ativadas por radiação solar para aplicação em painéis cerâmicos exteriores

Dissertação de mestrado integrado em Engenharia de Materiais

Cisalhamento na Linha de Cola de Compensados de Eucalyptus sp. e Adesivo PVA

Studies on new adhesives and resins for bonding wood and wood products are being carried out with the intention to improve their properties, taking into account a lower environmental impact. To this end, new formulations of polyvinyl acetate (PVA) adhesives have been developed, because they have no polluting harmful to health chemicals in their composition, in contrast to formaldehyde-based resins; which in turn are the most commonly used for wood panels production these days. This study tested three different formulations of PVA adhesives, with different pressing times and temperatures for the production of Eucalyptus sp. plywood, obtaining satisfactory results with respect to shear strength at the bondline, which was higher for the PVA adhesives compared to the urea-formaldehyde and phenol-formaldehyde panels found in the literature.

Prospects for the use of municipal tree pruning wastes in particleboard production

The purpose of this study was to evaluate the physical and mechanical properties of particleboard made with pruning wastes from Ipê (Tabebuia serratifolia) and Chapéu-de-Sol (Terminalia catappa) trees. Particleboards were prepared with both wood species, using all the material produced by grinding the pruning wastes. The particleboards had dimensions of 45×45 cm, a thickness of approximately 11.5 mm and an average density of 664 kg/m3. A urea-formaldehyde adhesive was used in the proportion of 12% of the dry particle mass. The particleboards were pressed at a temperature of 130 C for 10 mins. The physical and mechanical properties analyzed were density, moisture content, thickness swelling, percentage of lignin and cellulose, modulus of resilience, modulus of elasticity and tensile strength parallel to the grain, accordingly to the standards NBR 14810 and CS 236-66 (1968). The particleboards were considered to be of medium density. The particle size significantly affected the static bending strength and tensile strength parallel to the grain. Ipê presented better results, demonstrating a potential for the production and use of particleboard made from this species. © The Author(s) 2013.

Comparative study of the life cycle assessment of particleboards made of residues from sugarcane bagasse (Saccharum spp.) and pine wood shavings (Pinus elliottii)

This paper presents a research on the environmental impacts of particleboards produced from wastes, based on a comparative Life Cycle Assessment study. The particleboards were manufactured in laboratorial scale from the following residues: sugarcane bagasse (Saccharum spp.) and pine wood shavings (Pinus elliottii). The study was developed following the methodological guidelines of ISO 14040. The functional unit adopted was the m2 of the particleboards produced and the impacts were evaluated by the Environmental Development of Industrial Products method. The results indicated that pine particleboard present the highest environmental impact potential. Our findings suggested that the factors that mostly aggravated the environmental impacts were: the distance between the raw materials and the production site, and formaldehyde emissions (FE). The first is related to the combustion of fossil fuel during the acquisition of raw material, which achieved the values of 2185.94 g/m2 for consumption of non-renewable resources for pine particleboard and 893.53 g/m2 for bagasse particleboard. The second is related to the use of urea-formaldehyde resin, responsible for the FE into the air during production. The FE is accountable for the contamination of approximately 7,800,000.00 m3 of air per m2 of particleboard produced, and was the factor with the greatest impact in human toxicity potential. © 2013 Elsevier Ltd. All rights reserved.

Aproveitamento de resíduos de empresas moveleiras da região de São José do Rio Preto para confecção e avaliação de painéis aglomerados

Pós-graduação em Engenharia Civil - FEIS

Caracterização das propriedades físico-mecânica e de desempenho no lixamento de chapas particuladas (Dendrocalamus Giganteus)

Pós-graduação em Engenharia Mecânica - FEB

Particleboard produced with sawmill waste of different wood species

This study aimed to investigate physical performance of particleboards produced with waste from sawmills, containing different wood species, and two adhesives: urea-formaldehyde (UF) based resin and castor-oil (PU) based bi-component polyurethane resin. Panels were produced with nominal density 0.8gcm(-3); pressing temperature 110 degrees C; pressing time 10 min; specific pressure 5 MPa. Water absorption (2 and 24h); thickness swelling (2 and 24h); density; and moisture content were investigated. Results confirmed that the produced panels presented compatible physical properties in comparison with other researches referred in literature, proving the feasibility of inputs employed. Panels produced PU showed better performance than those produced with UF.

Some Physical and Mechanical Properties of Medium-Density Fiberboard Made from Giant Bamboo

The objective of this study was to evaluate the density, density profile, water swelling and absorption, modulus of elasticity and rupture from static bending, and tensile strength of experimental medium-density fiberboards manufactured using Dendrocalamus giganteus (Munro bamboo). The fiber production was carried out through the chemo-thermo-mechanical pulping process with four different conditions. The panels were made with 10% urea formaldehyde resin based on dry weight of the fibers, 2.5% of a catalyzer (ammonium sulfate) and 2% paraffin. The results indicate that treatments with the highest alkali (NaOH) percentage, time and splinter heating temperature improved the physical properties of the panels. The root-fiber interface was evaluated through scanning electron microscopy in fracture zones, which revealed fibers with thick, inflexible walls. The panels' mechanical properties were affected due to the fiber wall characteristics and interaction with resin. Giant bamboo fiber has potential for MDF production, but other studies should be carried out.

Painéis aglomerados fabricados com mistura de partículas de madeiras tropicais

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)