Real-time temperature estimation for power MOSFETs considering thermal aging effects

This paper presents a novel real-time power-device temperature estimation method that monitors the power MOSFET's junction temperature shift arising from thermal aging effects and incorporates the updated electrothermal models of power modules into digital controllers. Currently, the real-time estimator is emerging as an important tool for active control of device junction temperature as well as online health monitoring for power electronic systems, but its thermal model fails to address the device's ongoing degradation. Because of a mismatch of coefficients of thermal expansion between layers of power devices, repetitive thermal cycling will cause cracks, voids, and even delamination within the device components, particularly in the solder and thermal grease layers. Consequently, the thermal resistance of power devices will increase, making it possible to use thermal resistance (and junction temperature) as key indicators for condition monitoring and control purposes. In this paper, the predicted device temperature via threshold voltage measurements is compared with the real-time estimated ones, and the difference is attributed to the aging of the device. The thermal models in digital controllers are frequently updated to correct the shift caused by thermal aging effects. Experimental results on three power MOSFETs confirm that the proposed methodologies are effective to incorporate the thermal aging effects in the power-device temperature estimator with good accuracy. The developed adaptive technologies can be applied to other power devices such as IGBTs and SiC MOSFETs, and have significant economic implications. 

Behavior Of High-Voltage Machine Insulation System In The Presence Of Thermal And Electrical Stresses

This paper presents the results on a resin-rich machine insulation system subjected to varying stresses such as electrical (2.6 to 13.3 MV/m) and thermal (40 to 155° C) acting together. Accelerated electro-thermal aging experiments subsequently have been performed to understand the insulation degradation The interpretations are based on several measured properties like capacitance, loss tangent, ac resistance, leakage current, and partial discharge quantities. The results indicate that the changes in properties are not significant below a certain temperature for any applied stress, Beyond this temperature large variations are observed even for low electrical stresses. Electrothermal aging studies reveal that the acceleration of the insulation degradation and the ultimate time to failure depends on the relative values of temperature and voltage stresses. At lower temperatures, below critical, material characteristics of the system predominate whereas beyond this temperature, other phenomena come into play causing insulation deterioration. During aging under combined stresses, it appears that the prevailing temperature of the system has a significant role in the insulation degradation and ultimate failure.

Evolution of microstructure and changes of mechanical properties of CLAM steel after long-term aging

The China Low Activation Martensitic (CLAM) steel has been developed as a candidate structural material for future fusion reactors. It is essential to investigate the evolution of microstructure and changes of mechanical properties of CLAM steel during thermal exposure. In this study, the long-term thermal aging of the CLAM steel has been carried out in air at 600 °C and 650 °C for 1100 h, 3000 h and 5000 h. The microstructural evolution with aging time was studied, including characteristics of the growth of M23C6 carbides and the formation of Laves-phase precipitates as well as the evolved subgrains. The microstructural evolution leads to the changes of mechanical properties of the CLAM steel. The Ductile–Brittle Transition Temperature (DBTT) increases significantly during the thermal aging, which is related to the formation of Laves-phase in the steel matrix. The possible mechanism of stabilizing microstructure during the thermal exposure has been analyzed based on the interaction between M23C6 carbides and subgrain boundaries.

Evaluation of interface characterization and adhesion of glass ceramics to commercially pure titanium and gold alloy after thermal- and mechanical-loading

Objectives. This study evaluated the effect of thermal- and mechanical-cycling on the shear bond strength of three low-fusing glassy matrix dental ceramics to commercial pure titanium (cpTi) when compared to conventional feldspathic ceramic fused to gold alloy.Methods. Metallic frameworks (diameter: 5 min, thickness: 4 mm) (N = 96, n = 12 per group) were cast in cpTi and gold alloy, airborne particle abraded with 150 mu m aluminum oxide. Low-fusing glassy matrix ceramics and a conventional feldspathic ceramic were fired onto the alloys (thickness: 4mm). Four experimental groups were formed; Gr1 (control group): Vita Omega 900-Au-Pd alloy; Gr2: Ticeram-cpTi; Gr3: Super Porcelain Ti-22-cpTi and G4: Vita Titankeramik-cpTi. While half of the specimens from each ceramic-metal combination were randomly tested without aging (water storage at 37 C for 24h only), the other half were first thermocycled (6000 cycles, between 5 and 55 C, dwell time: 13 s) and then mechanically loaded (20,000 cycles under SON load, immersion in distilled water at 37 C). The ceramic-alloy interfaces were loaded under shear in a universal test machine (cross-head speed: 0.5 mm/min) until failure occur-red. Failure types were noted and the interfaces of the representative fractured specimens from each group were examined with stereo microscope and scanning electron microscope (SEM). in an additional study (N = 16, n = 2 per group), energy dispersive X-ray spectroscopy (EDS) analysis was performed from ceramic-alloy interfaces. Data were analyzed using ANOVA and Tukey's test.Results. Both ceramic-metal combinations (p < 0.001) and aging conditions (p < 0,001) significantly affected the mean bond strength values. Thermal- and mechanical-cycling decreased the bond strength (MPa) results significantly for Gr3 (33.4 +/- 4.2) and Gr4 (32.1 +/- 4.8) when compared to the non-aged groups (42.9 +/- 8.9, 42.4 +/- 5.2, respectively). Gr1 was not affected significantly from aging conditions (61.3 +/- 8.4 for control, 60.7 +/- 13.7 after aging) (p > 0.05). Stereomicroscope images showed exclusively adhesive failure types at the opaque ceramic-cpTi interfacial zone with no presence of ceramic on the substrate surface but with a visible dark titanium oxide layer in Groups 2-4 except Gr1 where remnants of bonder ceramic was visible. EDS analysis from the interfacial zone for cpTi-ceramic groups showed predominantly 34.5-85.1% O(2) followed by 1.1-36.7% Aland 0-36.3% Si except for Super Porcelain Ti-22 where a small quantity of Ba (1.4-8.3%), S (0.7%) and Sn (35.3%) was found. In the Au-Pd alloy-ceramic interface, 56.4-69.9% O(2) followed by 15.6-26.2% Si, 3.9-10.9% K, 2.8-6% Na, 4.4-9.6% Al and 0-0.04% Mg was observed.Significance. After thermal-cycling for 6000 times and mechanical-cycling for 20,000 times, Triceram-cpTi combination presented the least decrease among other ceramic-alloy combinations when compared to the mean bond strength results with Au-Pd alloy-Vita Omega 900 combination. (c) 2008 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

Real-time temperature estimation for power MOSFETs considering thermal ageing effects

This paper presents a novel real-time power-device temperature estimation method that monitors the power MOSFET's junction temperature shift arising from thermal aging effects and incorporates the updated electrothermal models of power modules into digital controllers. Currently, the real-time estimator is emerging as an important tool for active control of device junction temperature as well as online health monitoring for power electronic systems, but its thermal model fails to address the device's ongoing degradation. Because of a mismatch of coefficients of thermal expansion between layers of power devices, repetitive thermal cycling will cause cracks, voids, and even delamination within the device components, particularly in the solder and thermal grease layers. Consequently, the thermal resistance of power devices will increase, making it possible to use thermal resistance (and junction temperature) as key indicators for condition monitoring and control purposes. In this paper, the predicted device temperature via threshold voltage measurements is compared with the real-time estimated ones, and the difference is attributed to the aging of the device. The thermal models in digital controllers are frequently updated to correct the shift caused by thermal aging effects. Experimental results on three power MOSFETs confirm that the proposed methodologies are effective to incorporate the thermal aging effects in the power-device temperature estimator with good accuracy. The developed adaptive technologies can be applied to other power devices such as IGBTs and SiC MOSFETs, and have significant economic implications.

Estudo da desativação térmica de catalisadores à base de óxidos mistos de cério e zircônio

Em termos ambientais, os catalisadores automotivos se destacam pelos resultados altamente significativos alcançados após seu uso obrigatório em veículos leves. No entanto, as condições térmicas em que eles operam podem levar a um processo de perda de atividade significativa, após certo tempo de operação. Dentro desse contexto, este trabalho estudou o efeito da temperatura na desativação térmica de catalisadores automotivo modelo. Foram preparados catalisadores baseados em óxido misto de cério e zircônio na proporção 50% em mol de cério e zircônio (CZ). A partir dele foram produzidos os catalisadores Pd-CZ e Pd-CZ-LaAl. O catalisador Pd-CZ foi produzido pela impregnação do CZ com Pd na concentração de 0,5% m/m de CZ. O catalisador Pd-CZ-LaAl foi produzido a partir de uma mistura física do Pd-CZ com o suporte LaAl (alumina dopada com La na concentração de 1,9 % m/m de Al2O3), seguida de calcinação a 500˚C. Foram realizados envelhecimentos a 900C e 1200C em mufla com atmosfera oxidante por 12 e 36h. Os catalisadores foram caracterizados por um conjunto de técnicas físico-químicas. Foram realizadas análises de fisissorção de N2 para a medição da área específica e o estudo da evolução do diâmetro e volume de poros das amostras novas e envelhecidas. Análises de difração de raios X (DRX) foram feitas de forma a acompanhar possíveis transições de fases após o envelhecimento das amostras. Foi realizada análise química para validar a composição das amostras e ensaios de análise térmica para o catalisador CZ visando identificar a temperatura onde ocorre o fenômeno de segregação de fases. Realizaram-se ensaios de redução a temperatura programada (RTP) visando quantificar o consumo de hidrogênio e associá-lo à evolução da redutibilidade das amostras após o envelhecimento térmico. Finalmente, a avaliação catalítica foi realizada com base nas reações de oxidação do CO e do propano e de redução do NO pelo CO, através da obtenção de curvas de lightoff. As análises de DRX mostraram que o envelhecimento a 900C ocasionou alterações de fases da alumina, mas não foi verificada segregação de fases no CZ. Já a 1200C observou-se a referida segregação de fases, que coincide com a drástica queda na área específica das amostras, em alguns casos observando-se o colapso das propriedades texturais do catalisador. As análises de RTP mostraram que, em determinadas condições, o envelhecimento térmico promove a redutibilidade do sistema CZ e a introdução de Pd torna o catalisador mais facilmente redutível o que é evidenciado pelo deslocamento dos picos de redução para temperaturas mais baixas em comparação ao CZ puro. Os testes catalíticos mostraram que a introdução do Pd é um fator fundamental para a conversão do propano. Os catalisadores contendo Pd também converteram melhor o CO. Para os catalisadores envelhecidos a 1200C, o único resultado positivo foi no caso do Pd-CZ-LaAl que apesar deste tratamento térmico, ainda converteu o CO, propano e NO. Desta forma o catalisador Pd-CZ-LaAl apresentou resultados mais satisfatórios e isto evidencia que a mistura com LaAl melhora o desempenho e a estabilidade térmica do catalisador em altas temperaturas (acima de 300C).

Estudo de catalisadores modelo à base de CeO2-ZrO2 dopado com cobre para controle de emissões de NOx

Convencionalmente, metais nobres são empregados como metais ativos em catalisadores automotivos, mas o uso de cobre vem sendo estudado pelo fato de promover sítios ativos para adsorção química e redução de NOx. Diante deste contexto, esta dissertação visa testar novas formulações de catalisadores, com foco em seu desempenho na reação de redução do NO pelo CO e sua seletividade a N2. Foram avaliados o método de adição de cobre no preparo e os teores de cobre utilizados na preparação. Os métodos de adição utilizados foram impregnação a seco (IS), reação em estado sólido (RS) e coprecipitação (CO). Os teores de cobre estudados ficaram entre 0,36 e 6,9% (m/m). Além disso, foi estudado o impacto no desempenho do catalisador após envelhecimento térmico a 950C por 12h. Foram empregadas as seguintes técnicas de caracterização textural e físico-química como espectrometria de absorção atômica, fisissorção de N2, difração de raios X, espectroscopia Raman e redução a temperatura programada. Os catalisadores também foram avaliados na reação de redução do NO pelo CO. A análise textural indicou que o método de coprecipitação levou a características texturais diferentes dos outros catalisadores. Análises de DRX mostraram a formação de CuO cristalino para teores iguais ou superiores a 3,3% (m/m) de cobre. As análises de Redução a Temperatura Programada (RTP) indicaram que ocorreu uma forte interação na interface entre o suporte e as espécies de cobre dispersas, acompanhada da diminuição da temperatura de redução do CuO e da redução parcial da céria em temperaturas mais baixas. Os testes catalíticos mostraram um melhor desempenho dos catalisadores (IS) que apresentaram conversões mais elevadas em menores temperaturas. Com relação ao envelhecimento, observou-se uma diminuição significativa da eficiência dos catalisadores. Uma comparação com catalisadores à base de metal nobre mostrou um bom desempenho dos catalisadores à base de cobre, com a vantagem destes apresentarem emissão de N2O restrita a baixas temperaturas

Estudo da influência da temperatura na desativação de catalisadores automotivos comerciais

Foi estudada a influência da temperatura na desativação de catalisadores automotivos comerciais, à base de Pt/Rh e de Pd/Rh, de diferentes fabricantes. Foram empregadas técnicas de caracterização textural e físico-química como FRX, AAS, fisissorção de N2, TG-ATD, DRX, RTP, quimissorção de H2 e MEV-EDX. Os catalisadores foram avaliados nas reações de oxidação do CO e oxidação do propano, utilizando uma mistura de gases estequiométrica semelhante ao gás de exaustão. Os catalisadores denominados G e V, de Pt/Rh e Pd/Rh, respectivamente, foram envelhecidos a 900C, em condições estequiométricas, e a 1200C, em ar, por períodos de tempo determinados. Em relação ao envelhecimento a 900C, apesar da caracterização apontar melhores resultados para o catalisador G, a comparação com os catalisadores novos indicou que a extensão da desativação sofrida pelo catalisador V foi menor do que aquela sofrida pelo catalisador G. O envelhecimento oxidante a 1200C foi muito prejudicial ao desempenho de ambos os catalisadores. Os difratogramas dos catalisadores envelhecidos nestas condições mostraram fenômenos importantes de transição de fase da alumina, bem como indícios de formação de novas fases a partir do óxido misto de Ce/Zr. Os perfis de RTP mostraram uma grande queda na redutibilidade, tanto para o catalisador G como para o V após este envelhecimento, e as micrografias de MEV-EDX mostraram estruturas muito sinterizadas e vários pontos de Pd aglomerado no catalisador V. Esse catalisador também apresentou partículas de texturas incomuns. Além disso, para ambos foi verificado indícios de perda de material nas amostras calcinadas por 72h a 1200C. Com relação aos resultados de avaliação catalítica, o catalisador G apresentou um desempenho inferior ao do catalisador V. A realização de envelhecimentos em atmosfera oxidante pode justificar esse comportamento uma vez que esse procedimento promove a formação de óxidos de platina, menos ativos que a platina metálica para essas reações. Além disso, este catalisador apresentou um teor de Pt bem abaixo daqueles registrados na literatura para catalisadores automotivos comerciais. Por outro lado, para catalisadores de Pd, o envelhecimento oxidante leva à formação de PdO, mais ativo que o Pd metálico. Outra observação significativa em relação à avaliação catalítica foi o fato de o catalisador G novo ter apresentado uma atividade muito baixa, especialmente para o propano, que tendeu a aumentar com o envelhecimento térmico. Foi sugerido que este catalisador precisaria de uma ativação térmica, a qual o catalisador V parece ter sido submetido durante a fabricação, pois há indícios da ocorrência de certo desgaste térmico neste catalisador novo, como mostrados pelos resultados de fisissorção de N2, DRX, TG-ATD, RTP e MEV-EDX. Foi também mostrado que os resultados de quimisorção de H2, apesar de não poderem ser usados na determinação da dispersão metálica, apresentaram uma tendência de correlação entre o consumo de H2 e o desempenho catalítico expresso como T50 ou T20. Observa-se um aumento na atividade catalítica quando a quantidade de H2 dessorvido (DTP-H2) aumenta. Concluindo, o envelhecimento térmico mostrou ser prejudicial ao desempenho do catalisador comercial, principalmente para situações drásticas como o envelhecimento realizado a 1200C em condições oxidantes

Sol-gel-entrapped nano silver catalysts-correlation between active silver species and catalytic behavior

Silver colloids prepared by reducing AgNO3 in aqueous solution with sodium citrate were embedded in alumina following two different preparation procedures resulting in samples containing 3 and 5 wt.% silver. Characterization of these materials using TEM. XPS, XAES, CP/MAS NMR, XRD, and adsorption-desorption isotherms of nitrogen showed that embedding the pre-prepared silver colloids into the alumina via the sol-gel procedure preserved the particle size of silver. However, as XAES demonstrates, the catalysts prepared in a sol-gel with a lower amount of water led to embedded colloids with a higher population of Ag+ species. The catalytic behaviors of the resultant catalysts were well correlated with the concentration of these species. Thus, the active silver species of the catalysts containing more Ag+ species selectively converts NO to N-2. However, subsequent thermal aging leads to an enhancement of the conversion of NO parallel to slight alteration of the selectivity with the appearance of low amounts of N2O despite an increase of Ag+ species. Accordingly, an optimal surface Ag-0/Ag+ ratio is probably needed, independently of the size of silver particles. It was found that this optimal ratio strongly depends on the operating conditions during the synthesis route. (C) 2010 Elsevier Inc. All rights reserved.

The influence of high-temperature sintering on microstructure and mechanical properties of free-standing APS CeO-YO -ZrO coatings

In this study, ceria-yttria co-stabilized zirconia (CYSZ) free-standing coatings, deposited by air plasma spraying (APS), were isothermally annealed at 1315 °C in order to explore the effect of sintering on the microstructure and the mechanical properties (i.e., hardness and Young's modulus). To this aim, coating microstructure, before and after heat treatment, was analyzed using scanning electron microscopy, and image analysis was carried out in order to estimate porosity fraction. Moreover, Vickers microindentation and depth-sensing nanoindentation tests were performed in order to study the evolution of hardness and Young's modulus as a function of annealing time. The results showed that thermal aging of CYSZ coatings leads to noticeable microstructural modifications. Indeed, the healing of finer pores, interlamellar, and intralamellar microcracks was observed. In particular, the porosity fraction decreased from ~10 to ~5% after 50 h at 1315 °C. However, the X-ray diffraction analyses revealed that high phase stability was achieved, as no phase decomposition occurred after thermal aging. In turn, both the hardness and Young's modulus increased, in particular, the increase in stiffness (with respect to "as produced" samples) was equal to ~25%, whereas the hardness increased to up to ~60%. © 2010 Springer Science+Business Media, LLC.

Natural rubber nanocomposite reinforced with nano silica

Inorganic nano fillers have demonstrated great potential to enhance the properties of natural rubber (NR). The present article reports the successful development of a NR nanocomposite reinforced with nano silica (SiO2). Its dynamic mechanical properties, thermal aging resistance, and morphology are investigated. The results show that the SiO2 nanoparticles are homogenously distributed throughout the NR matrix in a form of spherical nano-cluster with an average size of 80 nm when the SiO2 content is 4 wt%. With the introduction of SiO2, the thermal resistance and the storage modulus of NR host significantly increase, and the activation energy of relaxation of the nanocomposite, compared to the raw NR, increases from 90.1 to 125.8 kJ/mol.

The surface finish of thermally aged carbon fibre reinforced composites using E-glass as a surface barrier

This work investigated the effect of woven E-glass mass (25 g/m2, 50 g/m2, 85 g/m2, 135 g/m2) on the painted surface finish of various thermoset (EPIKOTETM RIM935, EPIKOTETM 04434, Ultratec LpTM ES300, Ultratec LpTM SPV6035) carbon fibre composite laminates, before and after aging at 95 °C for 168 h. The as-moulded laminate surfaces were evaluated using surface profilometry techniques and the painted and aged surfaces were evaluated using a wave-scan distinctness of image (DOI) instrument. It was found that the 25 g/m2 E-glass surface layer assisted with reducing the roughness of the as-moulded surfaces and the long-term waviness of the painted surfaces due to the increase in resin-richness at the surface. The EPIKOTETM 04434 resin system that contained diglycidyl ether of bisphenol F (DGEBF) epoxy had the least change in long-term waviness with thermal aging due to the rigid fluorene-based backbone in comparison to the diglycidyl ether of bisphenol A (DGEBA) systems.

Resposta térmica de um compósito PEEK+PTFE+Fibra de carbono+grafite

Composites based on PEEK + PTFE + CARBON FIBER + Graphite (G_CFRP) has increased application in the top industries, as Aerospace, Aeronautical, Petroleum, Biomedical, Mechanical and Electronics Engineering challenges. A commercially available G_CFRP was warmed up to three different levels of thermal energy to identify the main damage mechanisms and some evidences for their intrinsic transitions. An experimental test rig for systematize a heat flux was developed in this dissertation, based on the Joule Effect. It was built using an isothermal container, an internal heat source and a real-time measurement system for test a sample by time. A standard conical-cylindrical tip was inserted into a soldering iron, commercially available and identified by three different levels of nominal electrical power, 40W (manufacturer A), 40W (manufacturer B), 100W and 150W, selected after screening tests: these power levels for the heat source, after one hour of heating and one hour of cooling in situ, carried out three different zones of degradation in the composite surface. The bench was instrumented with twelve thermocouples, a wattmeter and a video camera. The twelve specimens tested suffered different degradation mechanisms, analyzed by DSC (Differential Scanning Calorimetry) and TG (Thermogravimetry) techniques, Scanning Electron Microscopy (SEM) and Energy-Dispersive X-Rays (EDX) Analysis. Before and after each testing, it was measured the hardness of the sample by HRM (Hardness Rockwell M). Excellent correlations (R2=1) were obtained in the plots of the evaporated area after one hour of heating and one hour of cooling in situ versus (1) the respective power of heat source and (2) the central temperature of the sample. However, as resulting of the differential degradation of G_CFRP and their anisotropy, confirmed by their variable thermal properties, viscoelastic and plastic properties, there were both linear and non-linear behaviour between the temperature field and Rockwell M hardness measured in the radial and circumferential directions of the samples. Some morphological features of the damaged zones are presented and discussed, as, for example, the crazing and skeletonization mechanism of G_CFRP

Conversion Degree of Indirect Resin Composites and Effect of Thermocycling on Their Physical Properties

Purpose: This study evaluated the degree of conversion (DC) of four indirect resin composites (IRCs) with various compositions processed in different polymerization units and investigated the effect of thermal aging on the flexural strength and Vicker's microhardness.Materials and Methods: Specimens were prepared from four IRC materials, namely Gr 1: Resilab (Wilcos); Gr2: Sinfony (3M ESPE); Gr3: VITA VMLC (VITA Zahnfabrik); Gr4: VITA Zeta (VITA Zahnfabrik) using special molds for flexural strength test (N = 80, n = 10 per group) (25 x 2 x 2 mm(3), ISO 4049), for Vicker's microhardness test (N = 80, n = 10 per group) (5 x 4 mm(2)) and for DC (N = 10) using FT-Raman Spectroscopy. For both flexural strength and microhardness tests, half of the specimens were randomly stored in distilled water at 37 degrees C for 24 hours (Groups 1 to 4), and the other half (Groups 5 to 8) were subjected to thermocycling (5000 cycles, 5 to 55 +/- 1 degrees C, dwell time: 30 seconds). Flexural strength was measured in a universal testing machine (crosshead speed: 0.8 mm/min). Microhardness test was performed at 50 g. The data were analyzed using one-way and two-way ANOVA and Tukey's test (alpha = 0.05). The correlation between flexural strength and microhardness was evaluated with Pearson's correlation test (alpha = 0.05).Results: A significant effect for the type of IRC and thermocycling was found (p = 0.001, p = 0.001) on the flexural strength results, but thermocycling did not significantly affect the microhardness results (p = 0.078). The interaction factors were significant for both flexural strength and microhardness parameters (p = 0.001 and 0.002, respectively). Thermocycling decreased the flexural strength of the three IRCs tested significantly (p < 0.05), except for VITA Zeta (106.3 +/- 9.1 to 97.2 +/- 14 MPa) (p > 0.05) when compared with nonthermocycled groups. Microhardness results of only Sinfony were significantly affected by thermocycling (25.1 +/- 2.1 to 31 +/- 3.3 Kg/mm(2)). DC values ranged between 63% and 81%, and were not significantly different between the IRCs (p > 0.05). While a positive correlation was found between flexural strength and microhardness without (r = 0.309) and with thermocycling (r = 0.100) for VITA VMLC, negative correlations were found for Resilab under the same conditions (r = -0.190 and -0.305, respectively) (Pearson's correlation coefficient).Conclusion: Although all four IRCs presented nonsignificant DC values, flexural strength and microhardness values varied between materials with and without thermocycling.

Natural fiber reinforced unsaturated polyester composites - An approach on compression molding

This work has been performed at Tapetes Sao Carlos-Brazil with the cooperation of the DaimlerChrysler Research Center Team in Ulm - Germany. The objective of the present paper is to report the results obtained with natural fiber reinforced unsaturated polyester (UP) composites, concerning surface quality measurements. The fibers that have been chosen for this work were sisal and curaua. The samples were produced by compression molding technique and afterwards submitted to three different tests, namely: a) thermal aging; b) water absorption and c) artificial weathering. The surface parameters measured before and after the tests were gloss, haze, short and long-waviness. The results have shown that after the tests there is a high loss of gloss, a high increase in haze, and a high increase in short and long-waviness as well. Curaua reinforced composites had a slightly better behavior when compared with sisal reinforced composites. The effect of the presence of filler and the addition of thermoplastic polyester (TP) on the material behavior has not been evidently detected. This result shows that the conventional technology/methods applied to UP-Fiberglass systems cannot be transferred to natural fibers without any modification. The fiber-matrix interaction and its response to the presence of additives must be fully understood before a successful processing route can be developed for painted natural fibers reinforced UP. Copyright © 2001 Society of Automotive Engineers, Inc.