Sugarcane trash management assessed by the interaction of yield with soil properties

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

The availability of nitrogen from sugarcane trash on contrasting soils in the wet tropics of North Queensland

Sugarcane crop residues ('trash') have the potential to supply nitrogen (N) to crops when they are retained on the soil surface after harvest. Farmers should account for the contribution of this N to crop requirements in order to avoid over-fertilisation. In very wet tropical locations, the climate may increase the rate of trash decomposition as well as the amount of N lost from the soil-plant system due to leaching or denitrification. A field experiment was conducted on Hydrosol and Ferrosol soils in the wet tropics of northern Australia using N-15-labelled trash either applied to the soil surface or incorporated. Labelled urea fertiliser was also applied with unlabelled surface trash. The objective of the experiment was to investigate the contribution of trash to crop N nutrition in wet tropical climates, the timing of N mineralisation from trash, and the retention of trash N in contrasting soils. Less than 6% of the N in trash was recovered in the first crop and the recovery was not affected by trash incorporation. Around 6% of the N in fertiliser was also recovered in the first crop, which was less than previously measured in temperate areas (20-40%). Leaf samples taken at the end of the second crop contined 2-3% of N from trash and fertilizer applied at the beginning of the experiment. Although most N was recovered in the 0-1.5 m soil layer there was some evidence of movement of N below this depth. The results showed that trash supplies N slowly and in small amounts to the succeeding crop in wet tropics sugarcane growing areas regardless of trash placement (on the soil surface or incorporated) or soil type, and so N mineralisation from a single trash blanket is not important for sugarcane production in the wet tropics.

Thermal processing of miscanthus, sugarcane bagasse, sugarcane trash and their acid hydrolysis residues

The research presented in this thesis was developed as part of DIBANET, an EC funded project aiming to develop an energetically self-sustainable process for the production of diesel miscible biofuels (i.e. ethyl levulinate) via acid hydrolysis of selected biomass feedstocks. Three thermal conversion technologies, pyrolysis, gasification and combustion, were evaluated in the present work with the aim of recovering the energy stored in the acid hydrolysis solid residue (AHR). Mainly consisting of lignin and humins, the AHR can contain up to 80% of the energy in the original feedstock. Pyrolysis of AHR proved unsatisfactory, so attention focussed on gasification and combustion with the aim of producing heat and/or power to supply the energy demanded by the ethyl levulinate production process. A thermal processing rig consisting on a Laminar Entrained Flow Reactor (LEFR) equipped with solid and liquid collection and online gas analysis systems was designed and built to explore pyrolysis, gasification and air-blown combustion of AHR. Maximum liquid yield for pyrolysis of AHR was 30wt% with volatile conversion of 80%. Gas yield for AHR gasification was 78wt%, with 8wt% tar yields and conversion of volatiles close to 100%. 90wt% of the AHR was transformed into gas by combustion, with volatile conversions above 90%. 5volO2%-95vol%N2 gasification resulted in a nitrogen diluted, low heating value gas (2MJ/m3). Steam and oxygen-blown gasification of AHR were additionally investigated in a batch gasifier at KTH in Sweden. Steam promoted the formation of hydrogen (25vol%) and methane (14vol%) improving the gas heating value to 10MJ/m3, below the typical for steam gasification due to equipment limitations. Arrhenius kinetic parameters were calculated using data collected with the LEFR to provide reaction rate information for process design and optimisation. Activation energy (EA) and pre-exponential factor (ko in s-1) for pyrolysis (EA=80kJ/mol, lnko=14), gasification (EA=69kJ/mol, lnko=13) and combustion (EA=42kJ/mol, lnko=8) were calculated after linearly fitting the data using the random pore model. Kinetic parameters for pyrolysis and combustion were also determined by dynamic thermogravimetric analysis (TGA), including studies of the original biomass feedstocks for comparison. Results obtained by differential and integral isoconversional methods for activation energy determination were compared. Activation energy calculated by the Vyazovkin method was 103-204kJ/mol for pyrolysis of untreated feedstocks and 185-387kJ/mol for AHRs. Combustion activation energy was 138-163kJ/mol for biomass and 119-158 for AHRs. The non-linear least squares method was used to determine reaction model and pre-exponential factor. Pyrolysis and combustion of biomass were best modelled by a combination of third order reaction and 3 dimensional diffusion models, while AHR decomposed following the third order reaction for pyrolysis and the 3 dimensional diffusion for combustion.

Sugarcane trash levels in soil affects the fungi but not bacteria in a short-term field experiment.

The sugarcane in Brazil is passing through a management transition that is leading to the abolition of pre-harvest burning. Without burning, large amounts of sugarcane trash is generated, and there is a discussion regarding the utilization of this biomass in the industry versus keeping it in the field to improve soil quality. To study the effects of the trash removal on soil quality, we established an experimental sugarcane plantation with different levels of trash over the soil (0%, 50% and 100% of the original trash deposition) and analyzed the structure of the bacterial and fungal community as the bioindicators of impacts. The soil DNA was extracted, and the microbial community was screened by denaturing gradient gel electrophoresis in two different seasons. Our results suggest that there are no effects from the different levels of trash on the soil chemistry and soil bacterial community. However, the fungal community was significantly impacted, and after twelve months, the community presented different structures among the treatments.

Issues associated with using trash as a cogeneration fuel

Considerable work has been undertaken to determine an economical process to provide sugarcane trash as a fuel for cogeneration. This paper reviews efforts to provide that trash fuel by harvesting, transporting and processing the trash with the cane. Harvesting trash with the cane has the advantage that cane that would otherwise be lost by extracting it with the trash is captured and sugar can be produced from that cane. Transporting trash with the cane significantly reduces the bulk density of the cane, requiring substantial changes and costs to cane transport. Shredding the trash at the harvester and compacting the cane in the bin prior to transport are possible methods to increase the bulk density but both have considerable cost. Processing trash through the sugar factory with the cane significantly reduces sugar recovery and sugar quality. Although considerable knowledge has been gained of these effects and further analysis has provided insights into their causes, much more work is required before whole crop harvesting and transport is an economically viable means of trash recovery.

Issues associated with using trash as a cogeneration fuel

Considerable work has been undertaken to determine an economical process to provide sugarcane trash as a fuel for cogeneration. This paper reviews efforts to provide that trash fuel by harvesting, transporting and processing the trash with the cane. Harvesting trash with the cane has the advantage that cane that would otherwise be lost by extracting it with the trash is captured and sugar can be produced from that cane. Transporting trash with the cane significantly reduces the bulk density of the cane, requiring substantial changes and costs to cane transport. Shredding the trash at the harvester and compacting the cane in the bin prior to transport are possible methods to increase the bulk density but both have considerable cost. Processing trash through the sugar factory with the cane significantly reduces sugar recovery and sugar quality. Although considerable knowledge has been gained of these effects and further analysis has provided insights into their causes, much more work is required before whole crop harvesting and transport is an economically viable means of trash recovery.

Resource recovery potential from secondary components of segregated municipal solid wastes

Fermentable components of municipal solid wastes (MSW) such as fruit and vegetable wastes (FVW), leaf litter, paddy straw, cane bagasse, cane trash and paper are generated in large quantities at various pockets of the city. These form potential feedstocks for decentralized biogas plants to be operated in the vicinity. We characterized the fermentation potential of six of the above MSW fractions for their suitability to be converted to biogas and anaerobic compost using the solid-state stratified bed (SSB) process in a laboratory study. FVW and leaf litter (papermulberry leaves) decomposed almost completely while paddy straw, sugarcane trash, sugarcane bagasse and photocopying paper decomposed to a lower extent. In the SSB process between 50-60% of the biological methane potential (BMP) could be realized. Observations revealed that the SSB process needs to be adapted differently for each of the feedstocks to obtain a higher gas recovery. Bagasse produced the largest fraction of anaerobic compost (fermentation residue) and has the potential for reuse in many ways.

Produtividade agrícola de variedades de cana-de-açúcar e incidência de broca-comum e cigarrinha-da-raiz em canavial colhido sem queima

Com o uso de variedades adaptadas e o manejo do solo pós-colheita da soqueira de cana-de-açúcar em sistema de colheita mecanizada, poderá ser afetada a incidência de pragas e a produtividade do canavial. Assim, desenvolveu-se o presente trabalho com o objetivo de se avaliar a influência da palhada de dezoito variedades de cana-de-açúcar submetidas a diferentes sistemas de manejo de colheita mecânica, sem queima, na produtividade agrícola e na incidência de broca-comum e cigarrinha-das-raízes na cultura de cana-de-açúcar. Os tratamentos foram constituídos pela presença da palha sem trituração/sem cultivo (PST/SC); palha sem trituração/com cultivo com escarificador (PST/CC); palha triturada/com cultivo com escarificador (PT/CC). O rendimento de colmos na cana-soca é favorecido pelo manejo, com cultivo, da palhada da planta crua, colhida mecanicamente, sem alteração na incidência de broca-comum e da cigarrinha das raízes. A variedade SP87-365 de cana-de-açúcar é opção viável e rentável, em qualquer sistema de manejo da cana crua, com adaptação à colheita mecânica e às condições edafoclimáticas da região de Ribeirão Preto, SP. A incidência de broca-comum e da cigarrinha das raízes pode ser bastante reduzida com a utilização das variedades SP88-817 e SP76-112 de cana-de-açúcar, em qualquer sistema de manejo da palhada da cana crua colhida mecanicamente e minimizada na colheita mecânica da cana crua, seguida de trituração da palhada e cultivo com escarificador na entrelinha.

Manejo de palhada de cana colhida sem queima, produtividade do canavial e qualidade do caldo

O manejo da palhada da cana-de-açúcar com cana colhida sem queima associado a variedades mais adaptadas podem influenciar a produção de colmos e a qualidade do caldo. Assim, desenvolveu-se o presente trabalho com objetivo de avaliar a influência de diferentes variedades de cana-de-açúcar submetida a sistemas de manejo de colheita da cana colhida sem queima sobre a produção e a qualidade do caldo da cana-de-açúcar. Os tratamentos foram os sistemas de manejo da palhada da soqueira colhida mecanicamente: palha sem triturar/sem cultivo (PST/SC); palha sem triturar/com cultivo com escarificador (PST/CC); palha triturada/com cultivo com escarificador (PT/CC), cultivado com 18 variedades de cana-de-açúcar (RB83-5486, RB85-5536, RB85-5546, RB84-5230, SP81-3250, SP80-3280, SP76-112, SP86-155, SP87-344, SP87-365, SP87-396, SP86-042, SP85-3877, SP84-5560, SP88-725, SP88-817, SP83-2847 Q-138). A qualidade do caldo da cana-de-açúcar varia em função das variedades e sistema de manejo da palhada da soqueira da cana colhida sem queima. O uso do cultivo da entrelinha com escarificador comparado ao sistema sem cultivo aumentou a produção de colmos e a tonelada de sacarose aparente por ha, entretanto, reduziu ATR e a sacarose aparente das soqueiras da cana colhida sem queima. A trituração da palhada nos tratamentos com uso do cultivo da entrelinha com escarificador não é importante na produção e na qualidade de colmos das soqueiras da cana colhida sem queima.

Efeito do preparo sobre a emissão de CO2 do solo em áreas agrícolas descrita por modelo exponencial decrescente no tempo

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

Efeito do preparo do solo e resíduo da colheita de cana-de-açúcar sobre a emissão de CO2

The soil is one of the main C pools in terrestrial ecosystem, capable of storing significant C amounts. Therefore, understanding the factors that contribute to the loss of CO2 from agricultural soils is critical to determine strategies reducing emissions of this gas and help mitigate the greenhouse effect. The purpose of this study was to investigate the effect of soil tillage and sugarcane trash on CO2 emissions, temperature and soil moisture during sugarcane (re)planting, over a study period of 15 days. The following managements were evaluated: no-tillage with crop residues left on the soil surface (NTR); without tillage and without residue (NTNR) and tillage with no residue (TNR). The average soil CO2 emission (FCO2) was lowest in NTR (2.16 µmol m-2 s-1), compared to the managements NTNR (2.90 µmol m-2 s-1) and TNR (3.22 µmol m-2 s-1), indicating that the higher moisture and lower soil temperature variations observed in NTR were responsible for this decrease. During the study period, the lowest daily average FCO2 was recorded in NTR (1.28 µmol m-2 s-1), and the highest in TNR (6.08 µmol m-2 s-1), after rainfall. A loss of soil CO2 was lowest from the management NTR (367 kg ha-1 of CO2-C) and differing significantly (p<0.05) from the managements NTNR (502 kg ha-1 of CO2-C) and TNR (535 kg ha-1 of CO2-C). Soil moisture was the variable that differed most managements and was positively correlated (r = 0.55, p<0.05) with the temporal variations of CO2 emission from NTR and TNR. In addition, the soil temperature differed (p<0.05) only in management NTR (24 °C) compared to NTNR (26 °C) and TNR (26.5 °C), suggesting that under the conditions of this study, sugarcane trash left on the surface induced an average rise in the of soil temperature of 2 ºC.

Remodelagem de uma usina sucroalcooleira para incremento da cogeração de energia com aproveitamento do palhiço

Pós-graduação em Engenharia Mecânica - FEIS